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IMPORTANT SAFETY CHECK LIST 

 

 

PLEASE NOTE: 

Trailers are not generally used every day. A trailer may 

sit for extended periods of time between uses. 

It is very important to check all components thoroughly on the trailer before use. 

 

 

Make sure that the towing vehicle and the hitch on your vehicle is more than 

capable of towing the trailer. It is important to check your vehicle owner’s manual 

for trailer ratings. 

 

Make sure the hitch is properly secured to the ball of the towing vehicle. 

 

Make sure coupler is locked and the safety chains are attached to the trailer and 
the vehicle. 

 

Inspect the trailer and all parts before use. 

 

Check to insure that all Wheel Bolts are tight. Torque to 80 ft.lbs. Re-tighten 
after the first 50 miles, or 80 kilometers. 

 

Check the tire pressure. Maximum 14 PSI when carrying the maximum rated load. 

 

Repack the wheel bearings and axle pivot every 2000 miles or 3200 kilometers or a 
minimum of once every year. 

 

Check that the trailer coupler is fastened securely onto the Towing vehicles ball. The 
trailer ball must be a 2” ball. 

 

Do not exceed the Gross Vehicle Weight Rating ( G.V.W.R.). 

 

Balance and secure the load on the trailer.  

 

Lubrication of the coupler, articulating axle should be done 
periodically to stop corrosion and keep parts moving freely. 

 
 

By following these simple instructions, you will maximize the life of your 

trailer and help safely transport your cargo. 

 
 
 
 
 
 
 
 
 

ASSEMBLY MANUAL / 

www.marlonproducts.com

 

 

Summary of Contents for MAR ATV 1605

Page 1: ...1 OWNER S MANUAL MODEL MAR ATV 1605 Read the owner s manual completely before you use the trailer Owner s Manual...

Page 2: ...before use Check to insure that all Wheel Bolts are tight Torque to 80 ft lbs Re tighten after the first 50 miles or 80 kilometers Check the tire pressure Maximum 14 PSI when carrying the maximum rat...

Page 3: ...ackage crate Turn upside down 2 Place tongue in channel on bottom Line up holes place 1 11mmx80mm bolt with a washer on both sides in hole Place 1 18 mm Nylock nut on tighten 3 Remove the pin on Axle...

Page 4: ...e the pivoting axle Turnover and reinstall 5 Reinstall washer then pin 6 Inflate tires to the correct PSI Then place water around the rim to check the bead for air leaks ASSEMBLY MANUAL www marlonprod...

Page 5: ...Take the tire and bounce it on even ground and test the rim once again with water to make sure the bead has sealed around the rim properly Make sure to check both sides of the tire 8 Lightly grease h...

Page 6: ...left side of the trailer lid Mark with a pencil 2 Place center hole on mark mark holes 3 Drill hole marks with 7 32 drill bit 4 Place hinge on inside of lid edge and bolt into position repeat for othe...

Page 7: ...les on lid of trailer 7 Install on outside of trailer lip and inside of lid lip 8 Place mark holes for clip above inner stake pocket on left side of the trailer punch and drill as before 9 Place latch...

Page 8: ...the hinged side along the back of the trailer 13 Mark drill a hole for the bottom of the shock hinge on outside of trailer Note extra washer to prevent rubbing 14 Mark drill a hole for the top of the...

Page 9: ...peat above steps on other side for other hinged shock 16 Place lid rack over holes on top of lid attach with nuts bolts Your done Enjoy your new Marlon ATV 1605 trailer ASSEMBLY MANUAL www marlonprodu...

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