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Marlo Incorporated MGTE Series, Installation, Operation And Maintenance Manual

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“MGTE” Series

1 1/2” Metered & Time Clock

COMMERCIAL WATER CONDITIONERS

INSTALLATION, OPERATION, 

AND MAINTENANCE MANUAL

MODEL NO:

SERIAL NO:

DATE INSTALLED:

DEALER:

COMPLETE FOR FUTURE REFERENCE:

Marlo Incorporated

2227 South Street
P.O. Box 044170
Racine, WI 53404-7003
Ph. (262) 681-1300
Fax (262) 681-1318
[email protected]
www.Marlo-Inc.com

8-193 R1

Summary of Contents for MGTE Series

Page 1: ... INSTALLATION OPERATION AND MAINTENANCE MANUAL MODEL NO SERIAL NO DATE INSTALLED DEALER COMPLETE FOR FUTURE REFERENCE Marlo Incorporated 2227 South Street P O Box 044170 Racine WI 53404 7003 Ph 262 681 1300 Fax 262 681 1318 Info Marlo Inc com www Marlo Inc com 8 193 R1 ...

Page 2: ...neral Arrangement Drawing 3 INSTALLATION Installation Instructions 4 Program Lockout Feature 6 Control Valve Function Cycles of Operation 7 OPERATION Installer Display Settings 8 Setting Options 13 Valve Cycle Positions 14 MAINTENANCE MGTE Control Valve Parts List 17 Injector Body Refill Assembly Parts 21 Drain Line Flow Control Parts 22 Meter Assemblies 23 Troubleshooting 24 ...

Page 3: ...ng but not limited to implied warranty of merchantability and fitness for particular purpose Marlo Inc will not be subject to and disclaims the following 1 Any other obligations or liabilities arising out of breach of contract or out of warranty 2 Any obligations whatsoever arising from tort claims including negligence and strict liability or arising under other theories of law with respect to pro...

Page 4: ...30 INJECTOR CODE 15C 15D 15E 15F 15G 15H INJECTOR COLOR Red White Blue Yellow Green Orange MAX SALT DOSAGE LBS 30 45 60 75 105 150 REFILL TIME MIN 20 30 40 50 70 100 MIN SALT DOSAGE LBS 12 18 24 30 42 60 REFILL TIME MIN 8 12 16 20 28 40 MAX REGENERATION PER SALT REFILL 10 6 9 7 6 2 MIN 26 15 23 17 17 6 REGENERATION WASTE VOLUME GAL 119 177 207 289 411 554 DIMENSIONS LxWxH 37x18x65 38x18x76 46x24x7...

Page 5: ...MGTE 1 1 2 METERED TIMECLOCK SYSTEM INFORMATION 3 Phone 262 681 1300 Web www Marlo Inc com E mail info marlo inc com ...

Page 6: ...nlet side of the valve If water lines are reverse inlet outlet resin may be forced from the water softener into the plumbing system If this occurs the plumbing system must be flushed clean C LOAD SOFTENER TANK Note If the system is skid mounted it will be prepiped and preloaded at the factory Skip the following instructions 1 On Model MGTE 60 the softening media has been pre loaded at the factory ...

Page 7: ... cycling unplug the unit With water supply off put the bypass into the service position 2 Open water supply line valve very slowly Water should escape slowly from the drain line If water enters too quickly resin may be lost to the drain 3 When all of the air has been purged from the mineral tank water flows steadily from the drain open the main supply valve fully 4 Allow water to run to drain unti...

Page 8: ...t Feature Press DOWN then NEXT then UP then SET CLOCK in sequence LOCK will briefly appear in the display De activate Lockout Feature Press DOWN then NEXT then UP then SET CLOCK UNLOCK will briefly appear in the display When in operation normal user displays such as time of day gallons remaining or days remaining before regeneration are shown When stepping through a procedure if no buttons are pre...

Page 9: ... and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screwdriver pliers and a pair of hands Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 1 2 below the top of the tank thre...

Page 10: ...will be called for on that day even if sufficient volume of water were not used to call for a regeneration Set Day Override using DOWN or UP When volume capacity is set to OFF time clock sets the number of days between regenerations When volume capacity is set to AUTO or to a number metered sets the maximum number of days between regenerations See Setting Options Table 8 for more detail on setup P...

Page 11: ...GPM flashes and alternates with the flow rate on the display when water is being treated i e water is flowing through the system DAYS TO A REGEN is the number of days left before the system goes through a regeneration cycle Pressing UP or DOWN while in this screen will temporarily increase or decrease the displayed value by 1 day Contact information will be displayed if it was edited For concerns ...

Page 12: ... is set to DELAYED REGEN or DELAY IMMEDIATE press and release REGEN The words REGEN TODAY will periodically be shown on the display to indicate that the system will regenerate at the preset delayed regeneration time If you pressed the REGEN button in error pressing the button again will cancel the request Note If the regeneration time option is set to IMMEDIATE there is no set delayed regeneration...

Page 13: ...Error Message If the word ERROR and a number are displayed contact the OEM for help This indicates that the valve was not able to function properly If the number and banner text in the Contact Screens has been edited the two displays below will alternate Manufacturers Softener System Setup Step 1S Press NEXT and DOWN simultaneously for 3 seconds and release If screen in Step 2S does not appear in ...

Page 14: ...eries Automatic Water Conditioners 13 8 192 R1 Step 16S Marlo does not turn this option on Set Salt Level Monitor This screen will not appear if Step 2CS is set to 2 0 Press NEXT to exit Softener System Setup Press REGEN to return to the previous step All Marlo equipment has OFF as the default RETURN TO NORMAL MODE ...

Page 15: ...serve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when volume capacity reaches 0 Any number IMMEDIATE OFF Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed...

Page 16: ... mail info marlo inc com MGTE 1 1 2 VALVE CYCLE POSITIONS WS1 5 2 and 2 QC Drawings and Service Manual Page 21 WS1 5 Control Valve Cycle Positions SERVICE BACKWASH Raw water inlet Treated water supply Raw water inlet Raw hard water is bypassed during regeneraion Backwash water to drain ...

Page 17: ...LVE CYCLE POSITIONS Page 22 WS1 5 2 and 2 QC Drawings and Service Manual DRAW RINSE Raw water inlet Raw hard water is bypassed during regeneraion Regenerant water to drain Regenerant solution being drawn in Injector feed from raw water inlet Rinse water to drain Raw water inlet Raw hard water is bypassed during regeneraion ...

Page 18: ...Phone 262 681 1300 Web www Marlo Inc com E mail info marlo inc com MGTE 1 1 2 VALVE CYCLE POSITIONS WS1 5 2 and 2 QC Drawings and Service Manual Page 23 TREATED WATER REFILL Raw water inlet Treated water supply Treated water to regenerant tank ...

Page 19: ... Web www Marlo Inc com E mail info marlo inc com 3 Brine Valve Assembly 3 Brine Valve Assembly 4 Brine Line w Inserts Brine Well Caps Overflow Drain 1 Control Valve 2 Brine Tank Complete Brine Grid Brine Well 5 Mineral Tank 7 Distributor Tube w Screen 6 Media MGTE ...

Page 20: ...rine Well for MGTE 150 1 1 2 through MGTE 300 1 1 2 A2072003 4 Brine Well Cap for MGTE 60 90 120 A2072001 4 Brine Well CAP for MGTE 150 1 1 2 through 300 1 1 2 A2250003 5 Overflow Elbow 1 2 w Nut All B1180004 6 Brine Valve Assembly MGTE 60 90 B1180021 6 Brine Valve Assembly MGTE 120 1 1 2 B1180015 6 Brine Valve Assembly MGTE 150 1 1 2 B1180017 6 Brine Valve Assembly MGTE 210 1 1 2 B1180020 6 Brine...

Page 21: ...o inc com Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly Front Cover and Drive Assembly Drive Cap Assembly Downfl ow Piston Regenerant Piston Spacer Stack Assembly and Main Body 14 MGTE CONTROL VALVE PARTS DIAGRAM see parts listing on next page 1 3 4 5 6 7 15 17 16 19 18 ...

Page 22: ...Piston Downflow Assembly 1 V3407 4 A2438033 WS1 Regenerant Piston 1 V3174 5 A3001008 WS1 5 Backplate Dowel 1 V3423 6 A2466054 WS1 5 Spacer Stack Assembly 1 V3430 7 A2103160 Front Cover ASSY 1 V3948 01 8 A2085050 Motor 1 9 A2328046 Drive Bracket Spring Clip 1 10 A2341035 PC Board 1 V3955MA 11 A2393046 Drive Gear 12x36 1 12 A2103132 Drive Gear Cover 1 13 A2491086 Service Tool 1 14 A2242054 Transform...

Page 23: ... A2079065 Injector Assembly B Violet 1 8 A2079066 Injector Assembly C Red 1 8 A2079067 Injector Assembly D White 1 8 A2079068 Injector Assembly E Blue 1 8 A2079069 Injector Assembly F Yellow 1 8 A2079070 Injector Assembly G Green 1 8 A2079071 Injector Assembly H Orange 1 8 A2287081 Injector Plug 1 8 A2077226 O Ring 013 Not Shown 1 8 A2077233 O Ring 012 Not Shown 1 9 A2078050 Refi ll Flow Control 1...

Page 24: ...DLFC 10 0 gpm 37 9 lpm for 3 4 1 DRAWING NO PART NO DESCRIPTION QTY 1 A2355020 WS Drain Fitting 1 Straight 1 1 A2097040 WS Drain Fitting Adapter 1 NPT 1 2 A2005075 Drain Fitting Body 1 3 A2095069 WS1 Nut QC 1 4 A2453012 WS1 Split Ring 1 5 A2077178 O ring 215 1 6 A2077179 O ring 019 1 7 A2411015 Locking Clip 1 8 A2526013 WS1 5 DLFC Adapter 1 10 A2253117 DLFC 9 0 gpm 37 1 lpm for 1 1 10 A2253133 DLF...

Page 25: ...e system slowly to bring back into service and check to be sure you have no water leaks The Turbine Assembly has a groove to line up with the V3501 WS1 5 2 Turbine Clip WHEN INSTALLING THE METER MAKE SURE THE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING...

Page 26: ...er viced b Foreign matter is lodged in control valve c High drive forces on piston d Control valve piston not in home position e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure f Drive gear label dirty or damaged missing or broken gear g Drive bracket incorrectly aligned to back plate h PC board is damaged or defective i PC board incorrectly aligned to dr...

Page 27: ...y pass valve in bypass position b Meter connection disconnected c Restricted stalled meter turbine d Defective meter e Defective PC board f Set up error a Power has been out more than two hours the transformer was unplugged and then plugged back into the wall outlet the transformer plug was unplugged and then plugged back into the board or the NEXT and REGEN buttons were pressed to reset the valve...

Page 28: ...2227 South Street P O Box 044170 Racine WI 53404 7003 Ph 262 681 1300 Fax 262 681 1318 Info Marlo Inc com www Marlo Inc com 8 193 R1 ...

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