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Marley MD5016, Installation Manual

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MD5016 Field Installation

08-1612 SECTION-2  PAGE 1 OF 2

Standard Field Details

 

Module Connection

T07

W32

VM1

W24

W24

W48

X47

Z12 TYPE 'D'

CLEAN ANY DIRT &
DEBRIS FROM THE
BOTTOM FLANGES
OF THE TOP MODULE
BEFORE HOISTING

FIND NO.

DESCRIPTION

T07

TAP SCREW - 3/8" X 1"

VM1

HEX CAP SCREW - M8X25

W22

FLAT WASHER - M8

W32

SELAING WASHER - 3/8" [M10]

W48

LOCK WASHER - M8

X47

NUT - M8

Z11

TUBE SEALER

Z12

STRIP SEALER - 1" [25mm]

BOTTOM
MODULE

TOP
MODULE

SIDEWALL

ENDWALL

TYPICAL ENDWALL
ATTACHMENT

TYPICAL SIDEWALL

ATTACHMENT

A

DETAIL A

FILL PANEL CORNER SEAMS
WITH 3/8" [11mm] BEAD

Z12

TYPE 'D'

Z11

Summary of Contents for MD5016

Page 1: ... Marley MD5016 CoolingTower Field Installation Manual 08 1612 ...

Page 2: ...heave 4 3 Belt Installation 4 5 Note Optional equipment not listed in the Table of Contents is installed using separate installation drawings and bills of material These documents are located within the literature package and should be reviewed prior to starting assembly Optional equipment may affect assembly sequence CONFIDENTIAL The contents of this document are confidential and constitute the e...

Page 3: ...tions by placing heavy steel parts near or on the ground to minimize the risk of dropping Although all steel parts are de burred the edges of steel can be very sharp and cut easily Keep a first aid kit handy should the need arise Use the above suggestions as well as common sense to create a safe working environment Take steps to prevent tipping or falling hazards Protection from thrown or falling ...

Page 4: ...nstallation of tap screws in sheet metal parts tap screws may strip not allowing the screw to be fully tightened if this occurs place a 3 8 10mm nut on the back side of the tap screw and tighten Torque requirements The idealized standard fastener torque values for galvanized and stainless steel fasteners are shown in the table below These values may vary in actual practice Note that the values sho...

Page 5: ...in applying sealer Solvent adversely affects bonding of sealant to metal Care should be taken to avoid leaving holes or bubbles in sealant Do not subject sealed joints to waterloading for 48 hours at temperatures of 70 degrees Fahrenheit 21 degrees Celsius and above Lower temperatures will require a longer cure time Application Instructions for Strip Sealer Z12 Z13 Type D E F G seals Strip sealer ...

Page 6: ... OF THE TOP MODULE BEFORE HOISTING FIND NO DESCRIPTION T07 TAP SCREW 3 8 X 1 VM1 HEX CAP SCREW M8X25 W22 FLAT WASHER M8 W32 SELAING WASHER 3 8 M10 W48 LOCK WASHER M8 X47 NUT M8 Z11 TUBE SEALER Z12 STRIP SEALER 1 25mm BOTTOM MODULE TOP MODULE SIDEWALL ENDWALL TYPICAL ENDWALL ATTACHMENT TYPICAL SIDEWALL ATTACHMENT A DETAIL A FILL PANEL CORNER SEAMS WITH 3 8 11mm BEAD Z12 TYPE D Z11 ...

Page 7: ...MD5016 Field Installation 08 1612 SECTION 2 PAGE 2 OF 2 Standard Field Details Drain Plug Q18 If the collection basin drain is not being plumbed install drain plug as shown ...

Page 8: ...nstall two layers thick with corners overlapped Do not leave gaps where strips butt Sump may be used as a template to drill 7 16 11mm diameter holes in gasket strips FIND NO DESCRIPTION V09 HEX CAP SCREW M10X40 W12 OVERSIZE WASHER M10 W22 FLAT WASHER M10 W32 SEALING WASHER 3 8 10mm X02 NUT M10 Z11 TUBE SEALER FASTENERS MUST BE STAINLESS STEEL IN STAINLESS BASINS Z11 After sump is installed apply a...

Page 9: ...Plate detail A sump plate is shipped wired inside fiberglass sumps only Remove wire and install using outlet piping fasteners supplied by others Z11 TYPE B Clean surfaces and apply a 3 8 10mm bead of sealer around and between all holes on sump plate and outside of sump PIPING SUPPORTS DESIGN OF PIPING AND SUPPORTS AND RESTRAINT OF LATERAL PIPING LOADS ARE THE RESPONSIBILITY OF OTHERS DO NOT SUPPOR...

Page 10: ...ORT PIPING FROM THE TOWER COLLECTION BASIN DEPRESSED FLOOR FULL FACE GASKET OUTLET PIPING AND FASTENERS Supplied by others fasteners must be stainless steel in stainless basins Clean surfaces and apply a 3 8 10mm bead of sealer around and between all holes under basin where gasket attaches For added leak protection apply sealer under bolt head and washer Z11 TYPE B Bottom Outlet Equalizer Inlet By...

Page 11: ... SECTION 3 PAGE 4 OF 10 Collection Basin Options COLLECTION BASIN DEPRESSED FLOOR BOTTOM OUTLET SCREEN On outlets with high flows a screen assembly with anti vortex plate is used See Outlet Anti Vortex Plate detail Bottom Outlet Screen ...

Page 12: ...2 SECTION 3 PAGE 5 OF 10 Collection Basin Options COLLECTION BASIN DEPRESSED FLOOR Outlet Anti Vortex Plate with Screen ANTI VORTEX PLATE SCREEN ASSEMBLY Used On outlets with high flows Center over Outlet BOTTOM OUTLET OR SUMP OUTLET ...

Page 13: ... PAGE 6 OF 10 Collection Basin Options Bottom Inlet Bypass Hood Q40 VM1 W24 W37 X47 Z11 TYPE C FIND NO DESCRIPTION VM1 HEX CAP SCREW M8X25 W24 FLAT WASHER M8 W37 SEALING WASHER 6 16 8mm X47 NUT M8 Z11 TUBE SEALER COLLECTION BASIN DEPRESSED FLOOR ...

Page 14: ...te that towers must be aligned before attempting to install flume in place Sealing of the flume connections is critical to prevent leaks Apply a 1 2 13mm bead of sealer Z11 as indicated around and between all holes on both flume collars Install non joggled flume corners Q11 first Apply another bead of sealer around and between holes where joggle will overlap on flume Complete flume installation by...

Page 15: ...MD5016 Field Installation 08 1612 SECTION 3 PAGE 8 OF 10 Collection Basin Options Flume Weir Gate FASTENERS ARE STAINLESS STEEL X47 W48 Q19 Q16 FIND NO DESCRIPTION W48 LOCK WASHER M8 X47 NUT M8 ...

Page 16: ...MD5016 Field Installation 08 1612 SECTION 3 PAGE 9 OF 10 Collection Basin Options Solenoid Valve QUICK FILL CONNECTION SOLENOID VALVE TEFLON TAPE OR JOINT COMPOUND BY OTHERS ...

Page 17: ...ESS DOOR VIEW FROM INSIDE TOWER REMOVE SAVE RETENTION BOLTS REMOVE SAVE LEVELLING BOLT MOTOR SUPPORT PLATE MOTOR SUPPORT PLATE PVC Drift Eliminators Lay a piece of plywood on top of the drift eliminators while working inside the tower to avoid damage Remember to remove plywood when work is complete or tower performance will suffer ...

Page 18: ... W04 X05 IEC 250M V39 W30 W05 X04 MOTOR FRAME FIND NUMBERS MOTOR ATTACHMENT HARDWARE FIND NO DESCRIPTION V11 HEX CAP SCREW M10X65 V22 HEX CAP SCREW M12X65 V39 HEX CAP SCREW M20X90 VB3 HEX CAP SCREW M16X90 W02 LOCK WASHER M10 W03 LOCK WASHER M12 W04 LOCK WASHER M16 W05 LOCK WASHER M20 W22 FLAT WASHER M10 W23 FLAT WASHER M12 W29 FLAT WASHER M16 W30 FLAT WASHER M20 X02 NUT M10 X03 NUT M12 X04 NUT M20...

Page 19: ... ALUMINUM SHEAVE FT LBS NEWTON METERS SD 6 8 SK 13 18 SF 22 30 E 35 48 SHEAVE ASSEMBLY TORQUE REQUIREMENTS SPLIT TAPER BUSHING TYPE Thoroughly clean all the surfaces of the bushing sheave and motor shaft Install the sheave bushing on the shaft in the orientation shown Verify proper key is installed Install bushing set screws Alternately torque the scres until the sheave and bushing tapers are seat...

Page 20: ...e tower and reinstall support retention fasteners The motor support may shift out of alignment due to the weight of the motor Reinstall levelling bolt tighten until motor support is level Jam second nut against the first A DETAIL A BOLT FLAT WASHER FLAT WASHER ADJUSTMENT NUT JAM NUT RETENTION BOLT LOCK WASHER NUT RETENTION BOLT LOCK WASHER NUT ...

Page 21: ...ANIZED STAINLESS STEEL UNLUBRICATED UNLUBRICATED 10mm 30 32 42 43 34 36 46 48 12mm 64 66 87 90 85 90 115 122 16mm 135 140 183 190 125 130 169 176 20mm 220 230 298 312 195 205 264 278 FASTENER TORQUE FOOT POUNDS NEWTON METERS BOLT DIAMETER FASTENER TORQUE MOTOR ONLY Align the top edges of the fan and motor sheaves while ensuring that both are fully engaged on their shafts There should be 4 points o...

Page 22: ...re turning General Rules For Belt Tensioning 1 Ideal tension is the lowest tension at which the belt will not slip under peak load conditions 2 Over tensioning shortens belt motor bearing and fan bearing life 3 Keep belts free from foreign material which may cause slip 4 Never apply belt dressing this will damage the belt and cause early failure ADJUSTMENT ROD LOCKING BRACKET MAY ALSO BE USED AS A...

Page 23: ...KANSAS 66213 UNITED STATES 913 664 7400 spxcooling spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 2008 SPX Cooling Technologies Inc Printed in USA ...

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