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4

OPERATION

Operating Instructions

All kettles must be supplied with steam from a boiler 

which is remotely located. Consult steam boiler informa-

tion or instruction plate and complete all start-up instruc-

tions. Proceed with kettle operating procedure as follows:
1.  Check pressure gauge of steam supply source to in-

sure steam input is at 15 PSI (1.0 kg/cm2). For di-

rect connected steam, turn on external steam supply 

valve.

2. 

Check that Draw-Off Valve is tightly closed.

3.  Lift kettle lid and place either a Solid or Perforated 

Drain Disc over the drain inside kettle. Use solid disc 

to retain liquids; perforated to strain liquids from food.

4.  Load kettle with foods to be cooked.
5.  Add water for cooking by swinging spout over kettle 

and using Combination Faucet.

6. 

Turn  Steam  Control  Valve  to  full  counter-clockwise 

position to heat kettle content to an initial rapid boil.

NOTE: The volume of steam going into the kettle 

jacket can be controlled at any time by ad-

justing the kettle steam control valve in either 

direction. Turn clockwise to reduce heat and 

counter-clockwise to increase.

7. 

Close  Steam  Control  Valve  (full  clockwise  position) 

when cooking is complete.

   CAUTION

Food must be removed from the kettle imme-

diately.

8.  Remove food from tilting kettles. With a full pan in the 

pan support, and the crank installed in the front of 

the cabinet, turn the crank clockwise to tilt the kettle 

for  pouring.  (Tilting  mechanism  is  infinitely  adjust

-

able and non-coasting in kettle elevation and lower-

ing). Liquid foods may also be removed by use of the 

Draw-Off Valve.

PAN SUPPORT MOUNTING TILTING KETTLES

For convenience during cooking, the pan support need 

not be installed until needed for removing food from the 

kettles. To ensure correct operation and to prevent spills 

the support must be securely installed as shown in “Fig-

ure 3” and as explained below:
1.  Hold the pan support in front of the upright as shown 

at A.

2.  Place the stud of the left-hand support upright into the 

hole in the left side of the pan support. Then push the 

right side of the support in until it engages the spring 

loaded pin of the right-hand support upright, shown 

at B.

3.  Rotate the pan support upward (C) and engage the 

slotted ends of the support links in the studs at the 

base of each support upright as in D.

The removal procedure is the reverse of installation with 

the exception that in step 2 support upright springs must 

be pushed out to release the support from studs.

STEAM CONTROL 

VALVE

HOT AND COLD 

FILL FAUCET

CRANK HANDLE 

(MANUAL TILT)

Figure 2 

Summary of Contents for MT-25

Page 1: ... GALLON SERIES MODULAR BASE DIRECT STEAM TILTING KETTLES INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0323 Rev E 3 18 2018 Market Forge MODELS MT 25 MT 40 ...

Page 2: ...Your Service Agency s Address Model Serial number Kettle installed by Installation checked by ...

Page 3: ...OUR SAFETY DO NOT UNDER ANY CIR CUMSTANCE CONNECT THE EXHAUST DRAIN LINE DI RECTLY TO A SEWER LINE Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance The information contained in this manual is important for the prop er installation use and mainte nance of this kettle Adherence to these procedures and instruc tions will result in satis...

Page 4: ...ls of kettle elevation Counterbalanced hinged lids cover the kettles in the lowered position All are plumbed for direct connection to a remote steam source Applicable model designation includes MT 25 25 gallon 36 wide 914mm cabinet base MT 40 40 gallon 36 wide 914mm cabinet base Service Required service both repair replacement and adjust ment is explained in Adjustments section of this manual Othe...

Page 5: ... Pressure reducing valve is required if incoming pressure exceeds 30 PSI 2 1 kg cm2 Recess area for kettle draw off dotted line must be kept free of all piping and connections PVC and CPVC pipe are not acceptable materials for drains Separate height for 25 and 40 gallon kettles WATER SUPPLY Good quality water feed is the responsibility of the owner Water quality must be within the following genera...

Page 6: ...e CAUTION Food must be removed from the kettle imme diately 8 Remove food from tilting kettles With a full pan in the pan support and the crank installed in the front of the cabinet turn the crank clockwise to tilt the kettle for pouring Tilting mechanism is infinitely adjust able and non coasting in kettle elevation and lower ing Liquid foods may also be removed by use of the Draw Off Valve PAN S...

Page 7: ... steam to lessen the possibility of scorching these products To achieve this allow products to come up to desired temperature stirring frequently then turn off steam flow and gradually turn on a small flow of steam just enough to allow food to cook Steam Jacketed Kettles eliminate much range top cook ing and greatly reduce the number of pots and pans re quired Because they are made of stainless st...

Page 8: ...Macaroni Beef and Tomato 6 oz or 3 4 cup 170 g Yield 17 gal 65 l Portions 360 Yield 30 gal 113 l Portions 640 Baked Beans 5 oz or 2 3 cup 140 g Yield 20 gal 75 l Portions 500 Yield 32 gal 120 l Portions 800 Beef Stew 8 oz or 1 cup 225 g Yield 17 gal 65 l Portions 270 Yield 30 gal 113 l Portions 480 Macaroni and Cheese 5 oz or 2 3 cup 140 g Yield 17 gal 64 l Portions 425 Yield 30 gal 113 l Portions...

Page 9: ...700 Broth Type Soup 8 oz or 1 cup 240 ml Yield 20 gal 75 l Portions 325 Yield 35 gal 132 l Portions 560 VEGETABLES Fresh 4 oz or 1 2 cup 115 g Amt Raw 80 36 3kg Portions 335 Amt Raw 120 54 4 kg Portions 500 Frozen Loose Pack 4 oz or 1 2 cup 115 g No Of Packages 50 Portions 550 No Of Packages 80 Portions 880 Frozen Solid Pack 4 oz or 1 2 cup 115 g No Of Packages 25 Portions 275 No Of Packages 40 Po...

Page 10: ...tting water into electrical controls WARNING DO NOT HOSE DOWN UNIT AS IT MAY CON TAIN ELECTRICAL COMPONENTS 6 Remove strainer from inside kettle Wash and rinse thoroughly 7 Disassemble draw off valve by first turning valve handle counterclockwise Then turn hex nut counter clockwise until valve handle and stem are free Large Nut Figure 4 8 Wash inside of draw off valve with a nylon brush Figure 5 9...

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