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JULY 30, 2014 

3500 SERIES CONVECTION STEAMERS

60 MINUTE TIMER
Timer Contacts

Defective timer contacts will result in failure of either cook-

er compartment to operate. When this occurs, remove the 

control panel and proceed as follows:
1.  Turn off power to the cooker at external circuit break-

er.

2.  Disconnect all five wires from timer terminals.
3.  Connect an ohmmeter between terminals 1 and 3.
4.  Rotate timer dial beyond the “0 Minute” point (

any 

setting

) to obtain a reading of zero ohms on the 

ohmmeter. If zero ohm reading cannot be obtained, 

timer contacts are defective and the timer must be 

replaced.

5.  Move ohmmeter leads to terminals 1 and 4.
6.  Rotate timer dial to “0 Minute” position (

an  audible 

click indicates correct position

). If zero ohm reading 

cannot be obtained, the timer is defective and must 

be replaced.

7.  Remove ohmmeter and replace all five leads on timer 

terminals.

TIMER MOTOR

A defective timer motor will cause continuous operation 

in the Time mode, with the timer dial failing to return to 

the “0 Minute” position. Since thermostatic switch failure 

can cause the same symptom, fault must first be isolated 

to the timer by testing the thermostat (

Refer to cooking 

compartment thermostatic switch section

).

1.  Carefully check motor wire leads and tighten loose 

connections.

  WARNING: 

 

    

Use care while working with control panel. 

Terminals carry 120 volts. 

 

 

2.  Turn on power to the cooker.
3.  Set timer dial (any setting beyond “0 Minute”). If op-

eration is correct, the motor will turn the dial toward 

“0 Minute.” If the motor fails to operate, it is defective 

and the entire timer must be replaced.

4.  Shut off power to the cooker.

DOOR INTERLOCK SWITCH

Malfunction of the cooker door interlock switch prevents 

timer indicator lights from turning on and steam solenoid 

from opening when the timer dial is set. If steam does not 

enter the compartment and the indicator light fails to turn 

on with the door latch securely engaged, the fault may be 

in the door interlock switch. Proceed as follows:
1.  Turn off power to the cooker.
2.  Disconnect wires to the door switch terminals.
3.  Connect an ohmmeter between the terminals of the 

switch.

4.  Actuate the switch by closing the cooking compart-

ment door. If a zero reading cannot be obtained, the 

switch is defective and must be replaced.

5.  5. Remove the ohmmeter and replace the leads on 

switch terminals.

STEAM SOLENOID VALVES

When either inlet solenoid valve fails to operate, the fault 

may be a defective coil. A defective coil is found using an 

AC volt-meter to check the voltage at the coil wire ter-

minals, with the cooker compartment operating in either 

constant steam or 60 minute timer mode. If voltage of 

120 volts is present and the coil fails to open the valves, 

the fault is in the valve coil. Defective valve coils are not 

separately replaceable, requiring complete valve replace-

ment.

INDICATOR LIGHTS

If the cooker compartment functions correctly, with the 

single exception that the indicator light fails to light during 

operation, the fault is a defective indicator light. A “burned 

out” or defective light is verified by using an AC volt-meter 

at the leads, with input power on the selector switch in the 

correct position for that timer, the timer set, and the door 

latches closed. If 120 volts is present, the fault is in the 

indicator light and requires replacement. If 120 volts is not 

present, the fault is in the wiring or control components 

(selector switch, timer, or door switch).

Summary of Contents for 3500 SERIES

Page 1: ...venue Burlington Vermont 05401 USA Telephone 802 658 6600 Fax 802 860 3732 www mfii com P N 14 0280 Rev A 7 14 Superseding All Previous Parts Lists The Company reserves the right to make substitution in the event that items specified are not available ERRORS Descriptive and or typographic errors are subject to correction ...

Page 2: ...EAMERS TABLE OF CONTENTS PRINCIPLES OF OPERATION 3 TROUBLESHOOTING 5 REPAIR REPLACEMENT 11 ILLUSTRATED PART LIST DOOR ASSEMBLY 12 CABINET ASSEMBLY 13 CONTROL PANEL ASSEMBLY 15 CONDENSER ASSEMBLY 16 COMPLETE CONDENSER ASSEMBLY 17 POWER PLUS 18 ...

Page 3: ...e control circuit Steam is projected onto the surface of pans of food load ed into the compartment by an orifice located inside the compartment Steam continues to flow through the com partment in this manner until the control circuit closes the solenoid valve STEAM EXHAUST AND DRAIN LINES Perforated strainers at the drain line openings inside each compartment allow only steam condensation and liqu...

Page 4: ... and energizing the buzzer Contact to the buzzer circuit remains closed until the dial is manu ally turned to the OFF position returning the common ele ment 1 of the timer switch to the neutral position DOOR INTERLOCK SWITCH The interlock switch is a single pole proximity switch with normally open contacts The switch is operated by the proximity of a magnet within the door When the door is open th...

Page 5: ... NOT TURNING A Constant steam position Move knob to timing location B Faulty thermostatic switch Replace switch Refer to cooking compartment thermostatic switch section C Faulty timer motor Replace switch Refer to 60 minute timer section D Faulty steam solenoid valve Replace switch Refer to steam solenoid valve section E Faulty wiring Inspect condition of wire and tightness of all connections Corr...

Page 6: ...ECTRICAL FAULT ISOLATION Correction of an electrical failure first requires isolation of the fault to a single circuit or component In most cases the nature of the failure and its effect upon the operation of the cooker will be sufficient to narrow it down to one or more circuit elements Refer to the isolating electrical faults table below INCOMING POWER Before trouble shooting any of the electric...

Page 7: ...JULY 30 2014 7 3500 SERIES CONVECTION STEAMERS TROUBLESHOOTING 3500 ONLY Figure 2 ...

Page 8: ...JULY 30 2014 8 3500 SERIES CONVECTION STEAMERS TROUBLESHOOTING 3500 POWER PLUS ONLY Figure 3 ...

Page 9: ... the cooker DOOR INTERLOCK SWITCH Malfunction of the cooker door interlock switch prevents timer indicator lights from turning on and steam solenoid from opening when the timer dial is set If steam does not enter the compartment and the indicator light fails to turn on with the door latch securely engaged the fault may be in the door interlock switch Proceed as follows 1 Turn off power to the cook...

Page 10: ...r control components timer or selector switch COLD WATER CONDENSER CIRCUIT If during cooker operation steam exits from the drain line opening located in lower boiler compartment and the condensing system fails to operate as evidenced by repeated discharge of water from the drain line the condensing circuit is malfunctioning The failure can be caused by a defective condenser thermostat or cold wate...

Page 11: ...ploded views In structions follow for procedures that are not readily ap parent DOOR LATCH TENSION ADJUSTMENT CAUTION Shut off main electrical power to unit 1 Open the cooking compartment door 2 Remove the control panel by removing the eight mounting screws and disconnecting the wire plug and restraining wire 3 Tighten both nuts down until the springs are fully compressed 4 Back each nut off 1 2 t...

Page 12: ... 3500 SERIES CONVECTION STEAMERS DOOR ASSEMBLY REF PART DESCRIPTION QTY 4 91 5286 DOOR GASKET 1 5 91 5745 DOOR HANDLE 1 6 09 1608 STRIKER 1 7 08 5027 MAGNET 1 8 91 5901 MAGNET BRACKET 1 9 08 4600 COMPRESSION SPRING 2 ...

Page 13: ...RACKET LINER TIE 1 16 98 3503 PANEL BACK 1 17 91 7619 PANEL TOP 1 18 98 3505 PANEL RT SIDE 2 19 91 7690 BRACKET REED SWITCH 2 20 08 6308 REED SWITCH 2 21 10 8105 THERMOSTAT CONDENSER 3500 ONLY 2 22 10 3739 REDUCER 1 2 IPS X 3 8 IPS 2 23 10 4586 NUT SEALER 1 2 IPS 4 24 10 9175 RELAY SOCKET 4 25 98 3511 CONTROL PANEL ASSY 1 26 91 7697 BAFFLE RACK SLIDE 2 27 91 5700 RACK WIRE 4 28 91 6493 DOOR ASSY 2...

Page 14: ...JULY 30 2014 14 3500 SERIES CONVECTION STEAMERS CABINET ASSEMBLY ...

Page 15: ...PANEL ASSEMBLY REF PART DESCRIPTION QTY 1 98 3504 CONTROL PANEL 1 2 98 3507 ARTWORK CONTROL PANEL 1 3 08 6464 60 MIN TIMER 2 4 08 6541 TERMINAL STRIP 2 5 91 6471 BRACKET TERMINAL STRIP 2 6 10 7395 BUZZER 2 7 08 3826 KNOB TIMER 2 8 10 5052 LIGHT RED ON OFF 2 ...

Page 16: ... ONLY 2 3 08 4864 HOSE BARB 90O 1 8 IPS 3500 ONLY 3 4 08 5009 TEE 1 8 IPS x 1 4 ID HOSE 3500 ONLY 1 98 4129 BRAIDED HOSE 1 4 x 42 LG W FITTINGS STAINLESS STEEL 98 4136 BRASS TEE FLAREL 1 8 NPT 98 4139 BRASS ELBOW FLARE 1 8 NOT 98 4140 BRAIDED HOSE 1 4 x 4 LG W FITTINGS STAINLESS STEEL FROM BOILER TO CONDENSTER VALVES 3500 ST 10 TO INTERCONNECT BOTH VALVES ...

Page 17: ... 5 10 3539 Bushing 1 2 x 1 4 Hex 1 6 08 5438 Tee Brass 1 x 1 2 x 1 1 7 08 1207 Hose Fitting 1 NPT 1 8 15 7208 Braided Stainless Steel Hose 2 1 2 1 9 08 4864 Hose Barb 90o 1 8 IPS 2 10 08 1206 Hose Clamp 2 11 08 7923 Tee 1 8 NPT 1 12 08 4890 Hose Coupler 1 8 IPS x 1 4 ID 2 13 91 6491 Grommet 1 14 08 4866 Spray Nozzle 3500 ONLY 1 15 08 4821 Condenser Solenoid 3500 ONLY 2 16 91 7640 Condenser Bracket...

Page 18: ...ONVECTION STEAMERS POWER PLUS REF PART DESCRIPTION QTY 1 10 9175 RELAY SOCKET ONE PER COMPARTMENT 2 2 10 9174 CUBE RELAY ONE PER COMPARTMENT 2 3 08 6502 PRESSURE SWITCH 2 4 98 4206 POWER SUPPLY 5 VDC 1 5 97 6455 TIME DELAY RELAY 2 ...

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