Marco 1090050 Operator'S Manual Download Page 12

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2 . 0   C U B I C   F O O T   L - S E R I E S   B L A S T   M A C H I N E

Maintenance

Maintenance of the Blast Machine is limited to the daily cleaning and the immediate replacement of 

damaged or worn parts.

2.0 Cubic Foot Industrial  Blast Machine

Filler Plug O-ring: (Figure 4)

Disassembly: 

1)   Lift Filler Plug (1) close to Filler Plug Opening (a), leaning to one side for access to Filler Plug 
    O-Ring (2).
2)   Pull Filler Plug O-Ring (2) from recessed area on Filler Plug (1).
3)   Pull Filler Plug O-Ring (2) over Filler Plug (1) handle one side at a time.

Assembly:

1)   Slip Filler Plug O-ring (2) over Filler Plug (1) handle one side at a time, taking care to not over stretch
    or otherwise damage Filler Plug O-ring (2). 
2)   Lift Filler Plug (1) close to the opening, leaning to one side to access recessed area that receives the  

  Filler Plug O-Ring (2). 

3)   Starting on exposed face, roll Filler Plug O-ring (2) into recessed area on Filler Plug (1), rotating Filler 
    Plug handle until Filler Plug O-ring (2) is completely seated.
4)   Pull Filler Plug (1) in to place to test Filler Plug O-ring (2) seating. 

Nozzle Assembly and KwikFire 153 Installation: (Fig.4)

Disassembly:

1)   Unthread Nozzle Cap (11) from KwikFire 153 (8).
2)   Remove Nozzle (10) from KwikFire 153 (8).
3)   Remove Nozzle Washer (9) from KwikFire 153 (8).
4)   Remove KwikFire 153 (8) from Nozzle Holder Base (6).
5)   Remove Liner (7) from Nozzle Holder Base (6).
6)   Remove Nozzle Holder Base (6) from Blast Hose Assembly (5).

Assembly:

1)   Attach Nozzle Holder Base (6) to Blast Hose Assembly (5).
2)   Insert Liner (7) into Nozzle Holder Base (6).
3)   Attach KwikFire 153 (8) to Nozzle Holder Base (6).
4)   Insert Nozzle Washer (9) into KwikFire 153 (8).
5)   Insert Nozzle (10) into KwikFire 153 (8).
6)   Attach Nozzle Cap (11) onto KwikFire 153 (8).

Hose End Assembly: (Fig. 4)

Disassembly:

1)   Remove Nozzle Assembly and Kwikfire 153 (6-11) from Hose End Assembly (5). 
2)   Remove Hose Clamp (4) from Blast Hose (5).
3)   Remove Blast Hose End (3) from Blast Hose (5).

Assembly:

1)   Cut the Blast Hose (5) square, leaving a smooth and even end.
2)   Wet barb of  Blast Hose End (3) with a small amount of liquid detergent. 
3)   Insert Blast Hose End (3) into Blast Hose (5).
4)   Place Hose Clamp (4) 1/4" from end of Blast Hose (5) and tighten.
5)   Attach Nozzle Assembly and Kwikfire 153 (6-11) to Hose End Assembly (5). 

  

2.0 Cubic Foot L-Series Blast Machine

11

Always depressurize the entire 
blasting system, disconnect all 
electrical power sources and 
lockout/tagout all components 
before any maintenance or 
troubleshooting is attempted.  
Failure to comply with the 
above warning could cause
electrical shock and 
inadvertent activation of 
equipment resulting in death 
or serious injury.

Piping may loosen during 
transit.  Ensure all piping is 
aligned and tightened before 
use.

Never  weld, grind or drill 
on the blast machine (or any 
pressure vessel).  Doing so 
will void ASME certification 
and manufacturer’s warranty. 
Welding, grinding or drilling 
on the blast machine (or any 
pressure vessel) could weaken 
the vessel causing it to burst. 
Failure to comply with the 
above warning could result 
in death or serious injury. 
(ASME Pressure Vessel Code,     
Section VIII, Division 1)

Apply pipe thread sealant to 
all pipe threads to ensure an 
airtight seal.

Summary of Contents for 1090050

Page 1: ...re using this equipment read understand and follow all instructions in the Operator s Manual If the user or assistants cannot read or understand the warnings and instructions the employer of the user...

Page 2: ...in minor or moderate injury It can also be used to alert against unsafe practices Definition of Terms Vision Statement To be the World s First Choice for Abrasives Blasting Painting and Safety Equipm...

Page 3: ...with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury OSHA requires blast cleaning nozzles be equipped with an operating val...

Page 4: ...n air is compressed Any moisture within the blast system will cause medias to clump clogging metering valves hoses and nozzles Install an appropriately sized moisture separator at the inlet of the bla...

Page 5: ...41 238 10 45 264 10 55 319 12 62 357 13 Air cfm Media lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Media lbs hr Compr...

Page 6: ...may cause clogging in the Bantam Metering Valve Operating Instructions Figure 2 Before using Inspect Blast Machine for damage Replace any damaged components before use Inspect Filler Plug O ring 2 and...

Page 7: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 6 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 2 2 1 a Decrease Media Increase Media 3 4 5 6 7 8...

Page 8: ...l open position Close Petcock 5 by rotating to the 3 o clock or 9 o clock position Securely hold Blast Hose place hose end in a container suitable for catching the media Ensure Operator is prepared fo...

Page 9: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 8 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 3 2 1 Decrease Media Increase Media 3 4 5 7 b 8 closed open a 6...

Page 10: ...for compatible media and nozzle selection Refer to Bantam Metering Valve and or KwikFire 153 Operator s Manual for proper instructions Always depressurize the entire blasting system disconnect all ele...

Page 11: ...htly open optional Moisture Separator Petcock to allow collected moisture to escape while Blast Machine is in use Consult Ceramic Nozzles Chart Fig 8 for compatible media and nozzle selection Refer to...

Page 12: ...Hose Assembly 5 2 Insert Liner 7 into Nozzle Holder Base 6 3 Attach KwikFire 153 8 to Nozzle Holder Base 6 4 Insert Nozzle Washer 9 into KwikFire 153 8 5 Insert Nozzle 10 into KwikFire 153 8 6 Attach...

Page 13: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 12 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 4 2 1 a 5 3 4 6 7 8 9 11 10...

Page 14: ...e Nipple 5 required 5 1012101 1 4 NPT Petcock 6 1011813 1 1 4 NPT x 2 Pipe Nipple 7 1011812 1 NPT Male x 1 2 Female Bushing 8 1014103 Bantam Metering Valve with 1 F x 1 F Nipple 9 1011815 1 NPT x 5 lo...

Page 15: ...Cubic Foot L Series Blast Machine Schematic 2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 14 W W W M A R C O U S A C O M Figure 5 1 2 3 4 6 8 2 5 10 9 7 11 16 13 4 4 14 15 4 17 optional...

Page 16: ...16 Blast Hose 25 1g 10BH012C 1 2 ID 1 3 16 Blast Hose 50 2 10L800034 Hose Clamp for 1 2 ID Hose 2 Required 3 10L174 1 2 I D Blast Hose End with 1 2 NPT threads 2 Required 4 10L66B Nozzle Holder Base T...

Page 17: ...l a s t N o z z l e s Figure 8 Part Size Orifice CFM 100 PSI Media Size Mesh Blast Hose Internal Size 10CN051 1 3 32 10 100 Mesh or finer 1 2 10CN251 2 1 8 20 60 Mesh or finer 1 2 10CN21251 2 1 2 5 3...

Page 18: ...17 W W W M A R C O U S A C O M 2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 2 0 Cubic Foot L Series Blast Machine Maintenance Notes D A T E T Y P E O F S E R V I C E P A R T N U M B E R...

Page 19: ...NG WARRANTY COVERING THIS PRODUCT SHALL BE REPAIR OR REPLACEMENT FREE OF CHARGE F O B POINT OF MANUFACTURE OF ANY DEFECTIVE PART OR PARTS OF THE PRODUCT THAT WERE MANUFACTURED BY SELLER AND WHICH ARE...

Page 20: ...than the original size Determine Nozzle wear by inserting a drill bit 1 16 larger than original size of the Nozzle orifice If the drill bit passes replacement is needed Blast Nozzles with I D or 1 I D...

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