Marco 1090050 Operator'S Manual Download Page 10

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2 . 0   C U B I C   F O O T   L - S E R I E S   B L A S T   M A C H I N E

Troubleshooting

If the Blast Machine does not function properly, check the following:

SYMPTOM 

(Cause) 

 ACTION

2.0 Cubic Foot L-Series Blast Machine  

Insufficient air supply.  Ensure air compressor 
provides sufficient air volume to operate Blast 
Machine and the Air Hose is of sufficient size to 
provide adequate air volume. 

Filler Plug or Filler Plug O-ring damaged.  Inspect 
Filler Plug and Filler Plug O-ring for wear or damage.  
Replace damaged Filler Plug O-ring.  If Filler Plug is 
damaged remove blast machine from service.

Filler Plug not seated.  Ensure Filler Plug is in proper 
position and a proper seal has been achieved.

External Piping is damaged or loose.  Inspect 
external piping for damage.  Confirm all fittings are 
tight and free from damage.

With Blast Machine pressurized, close Choke Valve 
to "Purge" and clear minor obstruction in Bantam 
Metering Valve, Blast Hose or Nozzle.

Depressurize Blast Machine.  Inspect Blast 
Nozzle, optional KwikFire 153, and Blast Hose for 
obstruction.  Never look directly down the exit port 
of the Blast Nozzle.  Remove obstruction.

Damp or wet media.  Remove all media from Blast 
Machine and Metering Valve.  Ensure dry media is 
used.

Slightly open optional Moisture Separator Petcock 
to allow collected moisture to escape while Blast 
Machine is in use.

Consult Ceramic Nozzles Chart (Fig. 8) for compatible 
media and nozzle selection.

Refer to Bantam Metering Valve and/or KwikFire 153 
Operator's Manual for proper instructions. 

Always depressurize the entire 
blasting system, disconnect all 
electrical power sources and 
lockout/tagout all components 
before any maintenance or 
troubleshooting is attempted.  
Failure to comply with the above 
warning could cause electrical 
shock and inadvertent activation 
of equipment resulting in death 
or serious injury.

Crushing and pinching are 
normal functions of this 
component.  Do not place body 
parts or foreign objects in any 
area where there are moving 
parts.  Failure to comply with 
the above caution may result in 
minor or moderate injury.

Blast Machine will not pressurize

(Improper Air Supply, Damaged Components)

Neither air nor media exits the blast nozzle

(Obstructions, Wet Media, Metering Valve, Improperly 
Sized Media, optional KwikFire 153)

Release of high speed media 
and compressed air occurs 
during depressurization of 
the blast machine.  Ensure 
appropriate Personal Protective 
Equipment is in use.  Failure to 
comply with the above caution 
may result in minor or moderate 
injury.

Moisture build-up occurs when 
air is compressed.  Any moisture 
within the blast system will 
cause media to clump, clogging 
metering valves, hoses and 
nozzles. Install an appropriately 
sized moisture separator at 
the inlet of the blast machine.  
Leave the moisture separator 
petcock slightly open to allow 
for constant release of water.  If 
insufficient volume of air exists 
and petcock is unable to be 
left open (at all times) petcock 
should be opened frequently to 
release water. 

Summary of Contents for 1090050

Page 1: ...re using this equipment read understand and follow all instructions in the Operator s Manual If the user or assistants cannot read or understand the warnings and instructions the employer of the user...

Page 2: ...in minor or moderate injury It can also be used to alert against unsafe practices Definition of Terms Vision Statement To be the World s First Choice for Abrasives Blasting Painting and Safety Equipm...

Page 3: ...with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury OSHA requires blast cleaning nozzles be equipped with an operating val...

Page 4: ...n air is compressed Any moisture within the blast system will cause medias to clump clogging metering valves hoses and nozzles Install an appropriately sized moisture separator at the inlet of the bla...

Page 5: ...41 238 10 45 264 10 55 319 12 62 357 13 Air cfm Media lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Media lbs hr Compr...

Page 6: ...may cause clogging in the Bantam Metering Valve Operating Instructions Figure 2 Before using Inspect Blast Machine for damage Replace any damaged components before use Inspect Filler Plug O ring 2 and...

Page 7: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 6 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 2 2 1 a Decrease Media Increase Media 3 4 5 6 7 8...

Page 8: ...l open position Close Petcock 5 by rotating to the 3 o clock or 9 o clock position Securely hold Blast Hose place hose end in a container suitable for catching the media Ensure Operator is prepared fo...

Page 9: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 8 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 3 2 1 Decrease Media Increase Media 3 4 5 7 b 8 closed open a 6...

Page 10: ...for compatible media and nozzle selection Refer to Bantam Metering Valve and or KwikFire 153 Operator s Manual for proper instructions Always depressurize the entire blasting system disconnect all ele...

Page 11: ...htly open optional Moisture Separator Petcock to allow collected moisture to escape while Blast Machine is in use Consult Ceramic Nozzles Chart Fig 8 for compatible media and nozzle selection Refer to...

Page 12: ...Hose Assembly 5 2 Insert Liner 7 into Nozzle Holder Base 6 3 Attach KwikFire 153 8 to Nozzle Holder Base 6 4 Insert Nozzle Washer 9 into KwikFire 153 8 5 Insert Nozzle 10 into KwikFire 153 8 6 Attach...

Page 13: ...2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 12 W W W M A R C O U S A C O M 2 0 Cubic Foot L Series Blast Machine Figure 4 2 1 a 5 3 4 6 7 8 9 11 10...

Page 14: ...e Nipple 5 required 5 1012101 1 4 NPT Petcock 6 1011813 1 1 4 NPT x 2 Pipe Nipple 7 1011812 1 NPT Male x 1 2 Female Bushing 8 1014103 Bantam Metering Valve with 1 F x 1 F Nipple 9 1011815 1 NPT x 5 lo...

Page 15: ...Cubic Foot L Series Blast Machine Schematic 2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 14 W W W M A R C O U S A C O M Figure 5 1 2 3 4 6 8 2 5 10 9 7 11 16 13 4 4 14 15 4 17 optional...

Page 16: ...16 Blast Hose 25 1g 10BH012C 1 2 ID 1 3 16 Blast Hose 50 2 10L800034 Hose Clamp for 1 2 ID Hose 2 Required 3 10L174 1 2 I D Blast Hose End with 1 2 NPT threads 2 Required 4 10L66B Nozzle Holder Base T...

Page 17: ...l a s t N o z z l e s Figure 8 Part Size Orifice CFM 100 PSI Media Size Mesh Blast Hose Internal Size 10CN051 1 3 32 10 100 Mesh or finer 1 2 10CN251 2 1 8 20 60 Mesh or finer 1 2 10CN21251 2 1 2 5 3...

Page 18: ...17 W W W M A R C O U S A C O M 2 0 C U B I C F O O T L S E R I E S B L A S T M A C H I N E 2 0 Cubic Foot L Series Blast Machine Maintenance Notes D A T E T Y P E O F S E R V I C E P A R T N U M B E R...

Page 19: ...NG WARRANTY COVERING THIS PRODUCT SHALL BE REPAIR OR REPLACEMENT FREE OF CHARGE F O B POINT OF MANUFACTURE OF ANY DEFECTIVE PART OR PARTS OF THE PRODUCT THAT WERE MANUFACTURED BY SELLER AND WHICH ARE...

Page 20: ...than the original size Determine Nozzle wear by inserting a drill bit 1 16 larger than original size of the Nozzle orifice If the drill bit passes replacement is needed Blast Nozzles with I D or 1 I D...

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