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crossover boards are placed with P6 and P7 facing the 
rear of the cabinet. Use 4 standoffs to install each board. 
Use the  second hole  from  the  rear of the shell  for the 
standoffs. The XM9 then also uses the fourth hole and the 
XM16 uses the fifth hole from the rear. For the 2-way units 
mount the two crossovers in the two center positions in 
the shell.

Figure 1 Power entry with voltage selector switch.

Figure 2: Potentiometer Cable

Assembly of Front Panel

Install   the   6   (4)  

10K   potentiometers

  in   the   positions 

labeled   level   and   damping.   Tighten   the   nuts   well.   One 

DPDT switch

  mounts in the position marked power and 

the other  

DPDT switch

  mounts in the position marked 

sum. There is a hole left for the indicator LED. Do not 
install this LED yet at this time.
Install 

wires to potentiometers

. Prepare 3 8" lengths of 

red, orange and brown wire. Strip 1/4" of insulation from 
each end. Solder one end of each wire to a potentiometer, 
as shown in Figure 2. Note the color orientation. Use  3/4" 
of  heat shrink  tubing  over  each  potentiometer  terminal. 
Shrink with heat gun. Solder a metal terminal to the free 
end   of   each   wire.   Insert   the   terminals   into   the   3   -pin 
female   Molex   connector.  

Be   sure   to   insert   the   proper  

colors into the proper connector positions.

(Note: all of the 

3-pin  female   connectors  in  this  kit   use   the  same   color 
orientation). 
Twist the wires to form a 3-wire cable. 
Repeat above step for all potentiometers.
Install 

wires to the sum mode switch

 as shown in . Be 

careful to use the right color wires as shown. Use heat 
shrink tubing as indicated. Some kits come with a DPST 

rocker

  switch instead of the  

toggle

  switch. The rocker 

switch does not have the two unused terminals that are 
shown in . 
The front panel will be attached to the main chassis using 

5 black buttonhead screws or flathead screws.

Figure 3: Sum-mode switch cable

Putting it all together

Prepare 2 (4 for 3-way unit) cables as shown in Figure 4. 
The two way unit uses one cable 

8"

 long and another 

11" 

long. The 3-way unit has two additional cables 

6"

 long and 

15"

 long. 

Insert all the orange wires from each of the power cables 
into the terminal block on the PS10 .
Cut a piece of red wire 3" long and strip 1/4" of insulation 
from each end.
Gather the red wires from the power cables and one end 
of the 3" red wire and insert them into the terminal block 
on the PS10 marked GND.

Figure 4: Power cable

Cut   a   piece   of   brown   wire   3"   long   and   strip   1/4"   of 
insulation from each end.
Gather the brown wires from the power cables and one 
end of the 3" brown wire and insert them into the terminal 
block on the PS10 marked --.
Double check: RED is GND, ORANGE is + and BROWN 
is -.
Identify which end of the LED is the cathode (negative) 
lead. The LED has a flat on its side next to this lead. Trim 
both leads to about 1/4". 
Cut both leads of the 10K resistor to 1/4" long.
Solder one of leads of the resistor to the cathode of the 
LED.
Using 1" of heat shrink tubing, connect the free end of the 
3"   brown wire (from the negative terminal of the power 
supply)   to the free lead of the resistor. slide the tubing 
over   the   resistor,   against   the   LED,   to   cover   the 
connections on both ends of the resistor.
Using 1/2" of heat shrink tubing, solder the red wire from 
the ground terminal of the power supply to the remaining 
lead of the LED (anode).
The   PS10   power   supply   of   the   crossover   should   be 
grounded to the cabinet through a power resistor.
Solder one lead of the power resistor to the solder lug.
Solder a 3” length of wire to the other end of the 2.4K 

© 2000 Marchand Electronics Inc. PO Box 473, Webster, NY, 14580 www.marchandelec.com (716) 872 0980 FAX: (716) 872 1960

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Summary of Contents for XM16L-3KK

Page 1: ...hed line cord Please use the appropriate instructions below Attached line cord Install the fuse holder in the panel The white washer is installed on the outward side Gently tighten the nut Too much force will crack the housing Install the line cord using the strain relief Place the strain relief 9 from the end of the line cord and squeeze tightly with pliers Insert the cord and strain relief into ...

Page 2: ... front panel will be attached to the main chassis using 5 black buttonhead screws or flathead screws Figure 3 Sum mode switch cable Putting it all together Prepare 2 4 for 3 way unit cables as shown in Figure 4 The two way unit uses one cable 8 long and another 11 long The 3 way unit has two additional cables 6 long and 15 long Insert all the orange wires from each of the power cables into the ter...

Page 3: ...of the power switch Cut an 8 piece of red high voltage thick insulation hookup wire strip 1 4 at each end and solder to the bottom terminal of the power switch Use 1 2 of heat shrink tubing over this connection as well Secure the free end of the wire in the leftmost terminal of the 4 position terminal block AC input on the PS10 power supply board Cut a 2 piece of brown high voltage hookup wire and...

Page 4: ... should all be set to the center position Connect the 2 4 power cables from the power supply to the crossover boards On the XM9 the cables are plugged into connectors marked P2 On the XM16 the power cables are plugged into the connectors marked P1 The sum mode cable is hooked to two 3 pin molex connectors according to the table 5 The level and damping controls are hooked up according to table 6 Th...

Page 5: ...ard potentiometers should be in the center position Board Location Input Out High Out Low L R L R L R Left Center P6 P7 P8 Right Center P6 P7 P8 Table 1 Connections for RCA input and output connectors XM9L KK Board Location Input Out High Out Low L R L R L R Left Center P5 P6 P7 Right Center P5 P6 P7 Table 2 Connections for RCA input and output connectors XM16L KK 2000 Marchand Electronics Inc PO ...

Page 6: ...put connectors XM16L 3KK Model First Plug Second Plug Board Loc Board Loc XM9L KK L Ctr P5 R Ctr P5 XM9L 3KK Left P5 R Ctr P5 XM16L KK L Ctr P4 R Ctr P4 XM16L 3KK Left P4 R Ctr P4 Table 5 Connections for Sum Mode Cable Model Left Low Left Damping Left High Right Low Right Damping Right High Board Loc Board Loc Board Loc Board Loc Board Loc Board Loc XM9L KK L Ctr P1 L Ctr P3 L Ctr P4 R Ctr P1 R Ct...

Page 7: ...R i g h t Input Hi Out Center Out Low Out Input Hi Out Center Out Low Out 1 2 3 2 4 2 Connections for the front panel controls 1 J 2 5 J 6 3 J 4 Board 1 Board 2 Board 3 Board 4 Installation of jumper blocks as seen from the front panel R5 on board 2 and board 4 should be in the center position ...

Page 8: ...Input Hi Out Low Out 1 Low Damping Hi Input Hi Out Low Out 1 Low Damping Hi Input Hi Out Low Out 1 C e n t e r S u m Sum Out Connections for the front panel controls 1 J 2 5 J 6 3 J 4 Board 1 Board 2 Board 3 Installation of jumper blocks as seen from the front panel ...

Page 9: ...ut Hi Out Center Out Low Out Input Hi Out Center Out Low Out 1 2 3 2 4 2 Connections for the front panel controls 1 J 2 3 J 4 Board 1 Board 2 Board 3 Board 4 Installation of jumper blocks as seen from the front panel R43 on board 2 and board 4 should be in the center position ...

Page 10: ...nk tubing 3 8 diameter 1 1 16 Hex Wrench 1 5 64 Hex Wrench Note 1 Some kits use black flathead swrews instead of buttonhead screws Parts List XM9L 3KK 1 Cabinet front panel XM9 1 Cabinet Rear Panel L 1 Cabinet Top 1 Cabinet Shell 4 Rubber bumper feet 4 6 32x1 2 Panhead Machine Screw 1 Fuse Holder 1 1A Fuse 1 Line Cord 1 Voltage Selector Switch 1 Power Entry Connector 4 RCA connector RED 4 RCA conn...

Page 11: ...ookup wire 1 Grn Yel High Voltage 22 hookup wire 1 1 16 Hex Wrench 1 5 64 Hex Wrench Note 1 Some kits use black buttonhead swrews instead of flathead screws Parts List XM16L 3KK 1 Cabinet front panel XM16 1 Cabinet Rear Panel L 1 Cabinet Shell 1 Cabinet Top 4 Rubber bumper feet 4 6 32x1 2 Panhead Machine Screw 1 Fuse Holder 1 1A Fuse 1 Line Cord 1 Strain relief 4 RCA connector RED 4 RCA connector ...

Page 12: ...4K 1W resistor 1 DPDT Toggle Switch 1 3 pin Female Molex w pins 20 1 2 Threaded Standoff 46 6 32 1 4 Black Panhead Machine Screw 5 6 32 1 2 Black Buttonhead Machine Screw 2 solder lug 2 6 32 Keps Nut 4 4 40 3 8 Machine Screw 4 4 40 Keps Nut 9 Black Aluminum Knob 12 Brown 22 hookup wire 12 Red 22 hookup wire 12 Orange 22 hookup wire 1 Brown High Voltage 22 hookup wire 1 Red High Voltage 22 hookup w...

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