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Mar Cor Purification M4-13200 Operation And Maintenance Manual Download Page 22

 

 

M-Series Water Purification Machines

 

 

 

1238160 Rev. D 

2 - 6 

Installation Guidelines and Instructions 

NOTES: 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for M4-13200

Page 1: ...M4 SERIES WATER PURIFICATION MACHINES M4 2200 M4 13200 Operation and Maintenance Manual 1238160 Rev D 2 23 3M Ma ay y11...

Page 2: ...This page intentionally left blank 1238160 Rev D 23May11...

Page 3: ...y 1 7 1 4 Materials and Features 1 7 1 5 Specifications for M4 Series Machines 1 8 CHAPTER TWO INSTALLATION 2 1 Section 2 1 Mounting 2 3 2 2 Plumbing 2 3 2 3 Electrical 2 4 CHAPTER THREE PREPARATION A...

Page 4: ...R FIVE OPTIONAL ACCESSORIES 5 1 Section 5 1 Level Controls 5 3 5 2 Conductivity Meter 5 3 5 3 Autoflush 5 3 5 4 Filters and Water Softeners 5 5 CHAPTER SIX TROUBLESHOOTING 6 1 APPENDIX A RETURN MATERI...

Page 5: ...M Series Water Purification Machines 1238160 Rev D 1 1 Description M Series Water Purification Machines M4 2200 M4 13200 CHAPTER ONE DESCRIPTION...

Page 6: ...M Series Water Purification Machines 1238160 Rev D 1 2 Description This page intentionally left blank...

Page 7: ...e under sufficient pressure allows passage of purified water while rejecting and concentrating dissolved and suspended solids Mar Cor Purification manufactures a patented spiral wound membrane package...

Page 8: ...equals the percent of dissolved salt rejected by the membrane calculated from an average concentration over the membrane SALT IONIC PASSAGE This equals 100 rejection or the percent of dissolved salts...

Page 9: ...flow The water is sepralated by the membrane within the elements and leaves the housings in two streams as permeate and concentrate Permeate from each sepralator housing is collected in a common manif...

Page 10: ...M Series Water Purification Machines 1238160 Rev D 1 6 Description Typical P ID...

Page 11: ...nitoring and data collection to help prolong membrane life This assumes good quality feedwater adequate pretreatment and regular operator attention each shift or daily to the operation of the system 5...

Page 12: ...1 bar Conductivity monitor panel mounted for permeate quality monitoring NEMA 4X fiberglass electrical enclosure 1 5 Specifications for M Series Machines 1 5 1 Feedwater TEMPERATURE 35 77 22 25 C Not...

Page 13: ...re To estimate permeate output with back pressure use the formula below Permeate Flow on Label x Operating Pressure Permeate Back Pressure Operating Pressure Permeate Back Pressure Maximum 60 psig 5 5...

Page 14: ...roximately primary operating pressure of 100 psig excluding line pressure 1 5 7 RO Membrane Rejection FASTEK TLC Typical Ionic Rejection TDS 95 98 Average Molecular Weigh Cutoff 150 MW The molecular w...

Page 15: ...M Series Water Purification Machines 1238160 Rev D 1 11 Description NOTES...

Page 16: ...M Series Water Purification Machines 1238160 Rev D 1 12 Description This page intentionally left blank...

Page 17: ...M Series Water Purification Machines 1238160 Rev D 2 1 Installation Guidelines and Instructions M Series Water Purification Machines M4 2200 M4 13200 CHAPTER TWO INSTALLATION...

Page 18: ...M Series Water Purification Machines 1238160 Rev D 2 2 Installation Guidelines and Instructions This page intentionally left blank...

Page 19: ...inlet and on the cleaning port to facilitate cleaning the RO Install a tee with 2 two way valves or a single three way valve on the permeate and concentrate outlets to allow flow back to the cleaning...

Page 20: ...ter There is also a single phase motor available on the 2200 and 4400 models only These models use a 3Hp 208 230VAC 60 Hz single phase motor A 50Hz option for all M series models is available The 2200...

Page 21: ...M Series Water Purification Machines 1238160 Rev D 2 5 Installation Guidelines and Instructions...

Page 22: ...M Series Water Purification Machines 1238160 Rev D 2 6 Installation Guidelines and Instructions NOTES...

Page 23: ...M Series Water Purification Machines 1238160 Rev D 3 1 Preparation and Start Up M Series Water Purification Machines M4 2200 M4 13200 CHAPTER THREE PREPARATION AND START UP...

Page 24: ...M Series Water Purification Machines 1238160 Rev D 3 2 Preparation and Start Up This page intentionally left blank...

Page 25: ...ram analysis to determine if potential problems may exist If the machine is to be run at a different location than was originally intended a new water analysis is required for warranty consideration a...

Page 26: ...s required to operate your machine The machine requires two power supplies 1 the high voltage for the motor operation and 2 the control circuit power supply The factory provides the 115 VAC or 220 VAC...

Page 27: ...set by the valves 10 Turn the ON OFF switch to the ON position Water will begin to flow through the machine at this point but the pump will not start Allow the machine to operate in this manner for 10...

Page 28: ...s you close the valve watch the pressure gauge and your concentrate flow meter Close the valve until your concentrate flow meter displays your design flow and you do not exceed 140 psi If you reach 14...

Page 29: ...sired flow and use the recycle valve to bring the operating pressure up to 140 psi 15 2 bar Once the desired flow rate is achieved at 140 psi operating pressure no further valve adjustment is needed T...

Page 30: ...to Step 18 if need be NOTE The element s in your machine are rated for certain flow rates at 77 F 25 C Maximum flow rates are achieved when the sepralators have been completely rinsed and on line for...

Page 31: ...M Series Water Purification Machines 1238160 Rev D 3 9 Preparation and Start Up NOTES...

Page 32: ...M Series Water Purification Machines 1238160 Rev D 3 10 Preparation and Start Up This page intentionally left blank...

Page 33: ...M Series Water Purification Machines 1238160 Rev D 4 1 Operation and Maintenance M Series Water Purification Machines M4 2200 M4 13200 CHAPTER FOUR OPERATION AND MAINTENANCE...

Page 34: ...M Series Water Purification Machines 1238160 Rev D 4 2 Operation and Maintenance This page intentionally left blank...

Page 35: ...h approved Mar Cor Purification cleaners See the following sections for specific maintenance procedures 4 1 Daily Log Sheets A Daily Log sheet which includes general operating conditions pressures flo...

Page 36: ...rate or rejection of salts or an increased pressure drop across the machine will indicate when cleaning is required Cleaning may be required as often as once every week or as infrequently as every two...

Page 37: ...rate and pressure used for flushing The cleaning solution should be recycled for approximately 15 minutes or until the solution temperature reaches 85 F 29 C If heat rise occurs too quickly larger vo...

Page 38: ...g the CIP drain valve Operate the machine as described in the flushing section for at least 1 hour The detergent is sufficiently flushed when the permeate conductivity is restored to nearly its previo...

Page 39: ...loss in rejection and even flow rate The following procedure is to be followed to replace existing sepralators in the machine 1 Remove the end caps and clamps from all of the sepralator housings 2 Rem...

Page 40: ...M Series Water Purification Machines 1238160 Rev D 4 8 Operation and Maintenance NOTES...

Page 41: ...M Series Water Purification Machines 1238160 Rev D 5 1 Accessories M Series Water Purification Machines M4 2200 M4 13200 CHAPTER FIVE ACCESSORIES...

Page 42: ...M Series Water Purification Machines 1238160 Rev D 5 2 Accessories This page intentionally left blank...

Page 43: ...ture compensated is normally mounted in the permeate line but can also be mounted in the feed or concentrate line FEATURES Single meter readout indicates conductivity Range 1 to 199 9 S cm 5 3 Autoflu...

Page 44: ...ress the day 1 7 key to select the day of the week There are 10 settings for the day of the week to choose from Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Su 4 Press the hour h key to set the hour 5...

Page 45: ...imer according to the next Program s turn on time Moving from OFF to AUTO will turn off the timer according to the next program s turn off time OFF will turn off the timer 5 4 Filters and Water Soften...

Page 46: ...M Series Water Purification Machines 1238160 Rev D 5 6 Accessories NOTES...

Page 47: ...M Series Water Purification Machines 1238160 Rev D 6 1 Troubleshooting M Series Water Purification Machines M4 2200 M4 13200 CHAPTER SIX TROUBLESHOOTING GUIDE...

Page 48: ...M Series Water Purification Machines 1238160 Rev D 6 2 Troubleshooting This page intentionally left blank...

Page 49: ...wer only Insufficient electrical power Pump not operating correctly Open the feed pressure open the feedwater valve check for restrictions Replace the cartridge Close the concentrate valve check the p...

Page 50: ...te seal Flow meter inaccurate See the possible causes for low pressure Flush and clean the sepralators Install a hot cold feedwater tempering valve if more permeate flow is needed Operate with a feedw...

Page 51: ...ine for obstructions or kinks repair or replace the tubing Check the flow rate manually with a stopwatch and calibrated container Pressure does not drop when concentrate valve is opened Dirty concentr...

Page 52: ...ralator covering sepralator housing outlet port Severely fouled or dirty sepralators Inlet solenoid valve not cleaning or sealing properly Check for blockage of the concentrate flow at the inlets and...

Page 53: ...eck the connections between the probe and monitor Switch on unit not operating Pressurized storage switch or float switch has cut power machine Fluid temperature higher than 100 F 38 C or thermal over...

Page 54: ...M Series Water Purification Machines 1238160 Rev D 6 8 Troubleshooting NOTES...

Page 55: ...M Series Water Purification Machines 1238160 Rev D A RGA Procedure M Series Water Purification Machines M4 2200 M4 13200 APPENDIX A RETURNED MATERIAL AUTHORIZATION RMA PROCEDURE...

Page 56: ...M Series Water Purification Machines 1238160 Rev D A RGA Procedure This page intentionally left blank...

Page 57: ...number which needs to be clearly written on the outside of the box used to ship your materials All equipment must be shipped to Mar Cor Purification with the freight prepaid by the customer Call our...

Page 58: ...M Series Water Purification Machines 1238160 Rev D A RGA Procedure NOTES...

Page 59: ......

Page 60: ...Call 800 633 3080 for additional information or visit www mcpur com 14550 28th AVE N Plymouth MN 55447 USA Ph 800 633 3080 FAX 952 988 6661...

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