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Mantracourt Electronics Limited

 – ICA User Manual   

 

19 

Chapter 7 Glossary 

AWG 

American Wire Gauge  

Background Noise 

The total noise floor from all sources of interference in a measurement system, 
independent of the presence of a data signal. (See Noise) 

Bipolar 

The ability of a signal conditioner to display both positive and negative readings 

Bridge Resistance 

The resistance measured across the excitation terminals of a Strain Gauge.  

Calibration 

Adjustment of an instrument or compiling a deviation chart so that its reading 
can be correlated to the actual value being measured  

CMR  
(Common-Mode 
Rejection) 

The ability of an instrument to eliminate the effect of AC or DC noise between 
signal and ground. Normally expressed in dB at DC to 60 Hz. One type of CMR is 
specified between SIG LO and PWR GND. In differential meters, a second type of 
CMR is specified between SIG LO and ANA GND (METER GND)  

Common Mode 
Rejection Ratio 

The ability of an instrument to reject interference from a common voltage at its 
input terminals with relation to ground. Usually expressed in dB (decibels).  

Drift 

Change of a reading/set point value over periods due to several factors including 
change in ambient temperature, time and line voltage 

Excitation 

The external application of electrical voltage current applied to a transducer for 
normal operation 

Fine Adjustment 

Zero and Span calibration have a Fine Adjustment to give accuracy to the 
calibration. These are potentiometers 

S

 and 

Z

 for Span and Zero respectively 

Full Bridge 

A Wheatstone Bridge configuration utilizing four active elements or Strain 
Gauges  

Full Range Output 

The algebraic difference between the minimum output and maximum output. 

Gain 

Gain is otherwise identified as SPAN. It relates to the proportional output to the 
sensor input. Calibration of the ICA is determined by setting the Gain (Span) and 
Offset (Zero). The amount of amplification used in an electrical circuit 

Ground 

The electrical neutral line having the same potential as the surrounding ground  

Linearity 

The closeness of a calibration curve to a specified straight line. Linearity is 
expressed as the maximum deviation of any calibration point on a specified 
straight line during any one calibration cycle  

Load 

The electrical demand of a process expressed as power (watts), current (amps) or 
resistance (ohms) 

Load Impedance 

The impedance presented to the output terminals of a transducer by the 
associated external circuitry  

Load Cell 

The load cell is one of a series of STRAIN GAUGE sensors that the ICA input is 
designed to accept. (Torque Sensor, Pressure & temperature transducers) 

Millivolt 

One thousandth of a volt, 10

-3

 volts symbol mV 

Noise 

An unwanted electrical interference on the signal wires 

Null 

A condition, such as balance, which results in a minimum absolute value of 
output 

Offset 

Offset is otherwise identified as ZERO. Calibration of the ICA is determined by 
setting the Offset (Zero) and Gain (Span) 

Potentiometer 

Two potentiometers (variable resistors) are used for fine calibration 

Pressure 
Transducer 

The Pressure Transducer is one of a series of Strain Gauge sensors that the ICA 
input is designed to accept. (Torque Sensor, Load Cell and Temperature 
Transducers) 

Proportional 
Outputs 
 

The Voltage or Current outputs are calibrated to be directly proportional to the 
input from the sensor. The output is, within the sensor limits, taken as linear and 
no linearity compensation is required within the ICA 

Resolution 

The input corresponding to a one-unit change in the least significant digit of the 
data acquisition/display equipment (Good resolution is not necessarily equal to 
good accuracy.) 

Summary of Contents for ICA1H

Page 1: ...ICA User Manual ICA ICA Embedded Strain Gauge Analogue Amplifiers...

Page 2: ...nt Resistance Formula ICA4 and ICA5 9 Table 2 1 The ICA H S Cable Data 10 Chapter 3 Calculating Offset and Gain Resistor Values 11 Calculating the offset resistor values 11 Calculating the gain resist...

Page 3: ...5 mV V and greater than 10 mV V are possible As supplied they are optimised to 2 5 mV V This range covers most but not all strain gauges Sensitivity adjustment SPAN is achieved by a combination of ch...

Page 4: ...ure and protected Figure 2 1 Dimensions The module is designed to fit in the strain gauge pocket Use the 2 1mm hole to secure the unit The mounting hole will accept an M2 screw or American equivalent...

Page 5: ...r the ICA1H ICA2H The strain gauge cable should be attached to the solder pads as illustrated For most applications 3 wire un shielded field wiring is quite adequate For best EMC performance use the c...

Page 6: ...e cable should be attached to the solder pads as illustrated For most applications 3 wire un shielded connections for field wiring is quite adequate For best EMC performance use the connections shown...

Page 7: ...onitor connected to the loop see the Output Shunt Resistance Formula at the end of this chapter Figure 2 7 Connection Details for the ICA4H Source mode Figure 2 8 Connection Details for the ICA4H Sink...

Page 8: ...7 The ICA4H can be used with three wire cabling in both sink and source mode The only difference between the two modes is whether the common end of the load is connected to the positive of the PSU si...

Page 9: ...ower signal level requires more gain from the ICA5 to compensate leading to a degradation in performance with regards to temperature stability and noise performance Impedances greater than 1000 ohms a...

Page 10: ...luding the wiring resistance for low supply voltage operation of the ICA4H and ICA5 Alternatively by transposing the formula the minimum supply voltage for a given shunt resistance can be determined I...

Page 11: ...K Farnell 585 646 Individually shielded twisted multi pair cable 7 0 25 mm 3 pair Tinned copper drain Individually shielded in polyester tape Diameter 8 1 mm Capacitance m core to core 98 pF core to s...

Page 12: ...in resistor values The ICA range of strain gauge amplifiers are supplied un calibrated but optimised for a sensitivity of 2 5 mV V To accommodate other sensitivities the gain resistor Rgain shown in t...

Page 13: ...1 40000 37 2 1 1105 Use preferred value 1k1 Example 3 ICA3H no offset 2 5 mV V required sensitivity at 5 V output Gain constant Required output Maximum output 372 2 5 5 10 74 5 Resistor constant 1 40...

Page 14: ...s the sensitivity of the load cell in mV V Vexc is the excitation voltage in volts and Z is the load cell impedance in ohms e g For a 2 5 mV V 1000 ohm load cell R2 222 17 k ohms use 220 k nearest E24...

Page 15: ...l 14 Offset Resistor R1 vs Load Cell Impedance The following table gives the value of R1 for various load cell impedances and 2 FS and 4 FS trim Load Cell Impedance 2 FS 4 FS 350 Ohms 30k n a 700 Ohms...

Page 16: ...Details for Calibration 1 Apply the known low calibration conditions weight force or mV V This may be zero if required and using the Z potentiometer Zero set the output to the relevant low level depe...

Page 17: ...ould be high and fixed a Check the sensor is connected typically reading 350 ohm across output with the power off b Check the Excitation voltage is at 5 V dc for the ICA1 4H and 6H see Table 3 6 for I...

Page 18: ...a If the adjustment cannot reach the maximum output desired then check the tare is not too high b If the potentiometer does not alter the output the unit must be repaired remove from service c It is...

Page 19: ...overdue accounts and that a strict interpretation of our conditions of trading invalidates warranty claims where late payment has occurred Please refer to the RMA Form Return Material Authorization co...

Page 20: ...dentified as SPAN It relates to the proportional output to the sensor input Calibration of the ICA is determined by setting the Gain Span and Offset Zero The amount of amplification used in an electri...

Page 21: ...force exerted on it be it pressure torque or load The ICA is designed to convert this change in the resistance of the Strain Gauge to a proportional electrical signal Strain Gauge Amplifier The ICA is...

Page 22: ...tal current 22mA Measurement Parameter Minimum Typical Maximum Units Notes Bridge Excitation 4 90 5 5 10 volts Bridge Impedance 350 1000 5000 ohms Bridge Sensitivity 0 5 2 5 50 mV V Note 1 Output load...

Page 23: ...surement Parameter Minimum Typical Maximum Units Notes Bridge Excitation 4 90 5 5 10 volts Bridge Impedance 350 1000 5000 ohms Bridge Sensitivity 0 5 2 5 50 mV V Note 1 Output load 5000 ohms Bandwidth...

Page 24: ...ent Parameter Minimum Typical Maximum Units Notes Bridge Excitation 4 90 5 5 10 volts Bridge Impedance 350 1000 5000 ohms Bridge Sensitivity 0 5 2 5 50 mV V Note 1 Output load 5000 ohms Bandwidth DC 1...

Page 25: ...rement Parameter Minimum Typical Maximum Units Notes Bridge Excitation 4 90 5 5 10 volts Bridge Impedance 350 1000 5000 ohms Bridge Sensitivity 0 5 2 5 150 mV V Note 1 Output load 900 ohms Note 2 Band...

Page 26: ...stment 8 FR Linearity 0 02 FR Temperature stability Zero Temperature Stability 0 001 0 005 FR C At 2 5 mV V Span Temperature Stability 0 007 0 014 FR C At 2 5 mV V FR Full Range 16 mA Note 1 1000 ohm...

Page 27: ...1000 Hz Zero adjustment 2 FR Note 4 Span adjustment 8 FR Linearity 0 02 FR Temperature stability Zero Temperature Stability 0 001 0 005 FR C At 2 5 mV V Span Temperature Stability 0 007 0 014 FR C At...

Page 28: ...ny warm up time Note 2 Not including excitation current e g when connected to a 350 ohm load cell excitation current 5 350 14 mA Total current 22 mA Measurement FR Full Range 10 V Note 1 Set by calibr...

Page 29: ...nformity with the following relevant Union harmonisation legislation LVD directive 2014 35 EU EMC directive 2014 30 EU RoHS directive 2011 65 EU Based on the following harmonised standards EN 61326 1...

Page 30: ...Mantracourt Electronics Limited ICA User Manual 29...

Page 31: ...Mantracourt Electronics Limited ICA User Manual 30...

Page 32: ...Manual Applies To ICA Product Range Part Number 517 936 Issue Number 01 00 Dated 19th January 2018 In the interests of continued product development Mantracourt Electronics Limited reserves the right...

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