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20

Maintenance

How to Check the Grease Level Inside the
Worm Gear Housing

    When we built your MANTIS Tiller, we lubricated the worm
gear housing thoroughly.

    It is imperative that you inspect the grease level once a year.
Simply remove the cover plate on the worm gear housing.
(Picture 1) Then check to make sure the grease comes almost
to the top of the housing. If it doesn’t, add lithium #0 grease
(Item M9985.) This is the only way to add grease to the worm
gear housing. (Picture 1)  To purchase Mantis grease, contact
your local authorized Mantis dealer or call our Sales
Department at 1-800-366-6268.

    Please do not overfill. Too much grease can create pressure,
which could cause seals to fail or the clutch to slip.

Picture 1

How to Reseat the
Flange

    At some point, you may find

that the tines won’t turn when you
press the throttle. This may mean
the engine isn’t sitting all the way
down on the worm gear housing.

    Perhaps you’ve been using
your Tiller for several years. The
flange bolt (Key #12, Page 22)
may have come loose and lifted
the engine up.

    If this happened you’ll notice a
gap between the bottom of the
engine flange (Key #43, Page 22)
and the top of the worm gear
housing. (Picture 2)

    To fix this, loosen the flange
bolt. Take the engine off the worm
gear housing. Notice the hex head
on top of the drive shaft (Key #22,
Page 18). Inside the flange
housing, you’ll find the clutch
drum (Key #57, Page 22). Make
sure the hex head lines up with
the clutch drum inside the flange
housing.

    Then put the engine back on the
worm gear housing. 

    If you’ve followed these steps
properly, there will be no gap
between the engine flange and the
worm gear housing. (Picture 3)
Make sure you tighten the flange
bolt!

Picture 2 … Note how the engine
doesn’t sit all the way down on the
transmission.

Picture 3… Note how the
engine sits all the way down on
the transmission.

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401777 Deluxe 4C Tiller-Cultivator_400752.Tiller/Cultivator  8/12/11  10:53 AM  Page 20

Summary of Contents for DELUXE 7264

Page 1: ...UAL IMPORTANT ASSEMBLY INSTRUCTIONS START ON PAGE 6 PLEASE REVIEW THE WARNING SAFETY INFORMATION ON PAGES 3 5 AND THE ASSEMBLY INSTRUCTIONS BEFORE UNPACKING THE BOX 401777 Deluxe 4C Tiller Cultivator_...

Page 2: ...your tiller safely If you have questions about any topic in this Manual or for the name of your local dealer call 1 800 366 6268 toll free Monday Saturday 8 00am to 5 00pm Eastern Time 2 Table of Con...

Page 3: ...TY INSTRUCTIONS IN THIS MANUAL FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY AND OR EQUIPMENT AND PROPERTY DAMAGE WARNING DANGER IMPROPER USE OR CARE OF THIS TILLER OR FAILURE TO WEAR PROPER...

Page 4: ...ar of children pets and bystanders 5 Always stay alert Watch what you are doing and use common sense Do not operate unit when fatigued 6 Always dress properly Do not wear loose clothing or jewelry the...

Page 5: ...ver you leave the machine Allow the engine to cool before storing in any enclosure If the fuel tank needs to be drained this should be done outdoors Don t fuel refuel or check fuel while smoking or ne...

Page 6: ...t box flaps up Return box to the standing position Do not remove upper right throttle handle assembly and engine portion of the tiller in this step Helpful Hint 1 Keep like items together Helpful Hint...

Page 7: ...p Handle G 3 25 Bolts D Loop handle grip I Carry Handle w grip E F Lower Handle A Transmission and Engine Assembly E Right B Right F Left C Left Key Qty Part No Descript n H 2 972 1 4 20 Two way lock...

Page 8: ...r tight is one half to one full turn Helpful Hint Keep throttle cable out of the way Helpful Hint Hold bolts on right side as you put left side onto the bolts Helpful Hint D D B B C B C D F E E B C Lo...

Page 9: ...w pointing up Fully assembled lower portion of the tiller Place kickstand below lower handle so the holes of the kickstand line up with the kickstand brace Z Place 2 1 4 20 serrated flange screws Za t...

Page 10: ...adle from tiller Take middle tube M and attach to handle brace O using 1 4 20 x 1 1 8 hex head cap screws J Finger Tighten 1 4 20 two way lock nuts H Step 8 Step 9 Layout parts Place tines V W on tine...

Page 11: ...prong knob Q onto exposed bolt S two full turns Place curved head S bolt into slot Curved head bolt S should come out of middle tube Slide curved head bolt S into bottom slit of the upper handle Repe...

Page 12: ...5 male Parts Needed Suggested Height Settings 12A 13A 13B 12B Fully tighten the 2 two prong knobs Q shown above Fully tighten nuts and bolts installed in Step 9 located underneath handle brace 13C 12C...

Page 13: ...s oil sump The bottle of oil supplied with this machine holds 80ml of the correct grade of engine oil The sump of the engine holds 80ml of oil Please follow the notes below for full instructions how t...

Page 14: ...the engine is overfilled oil will enter the crankcase and it does not simply pour out of the oil fill opening The excessive oil has to be pumped out as the engine runs Checking the oil level and drai...

Page 15: ...e times Over pulling may cause flooding Follow these steps whenever you are starting the engine cold or when the engine has run dry and you have just added fuel Remember always use short brisk pulls D...

Page 16: ...in the trunk of your car or truck It fits easily And you can put it in and take it out without straining your back How to get your tiller to your garden Picture 1 Picture 2 Picture 3 A Tip for Extend...

Page 17: ...till deeper Keep repeating these steps until you ve tilled an entire row Start again on the next row It s much like running a vacuum cleaner Picture 2 You Can Even Control Depth For Deeper Tilling Mov...

Page 18: ...rying them as you go along And since the tines in this position won t dig too deep they won t hurt your plants precious root systems The result Your Tiller will cut your weeding time in half and turn...

Page 19: ...your local authorized Mantis dealer or call 1 800 366 6268 to order Cultivating Tilling Position Tine teeth point in the same direction as the rotation of the tine or toward the front of the Tiller aw...

Page 20: ...the way down on the worm gear housing Perhaps you ve been using your Tiller for several years The flange bolt Key 12 Page 22 may have come loose and lifted the engine up If this happened you ll notic...

Page 21: ...throttle cable and all visible moving parts Do not remove the engine cover 10 Replace the fuel filter 11 Check the grease level in the worm gear housing as described on page 19 12 Order new parts to...

Page 22: ...26 25 45 32 31 33 35 29 30 24 35 52 39 23 41 12 58 22 43 56 57 21 16 19 53 46 2 11 14 48 10 51 49 3 49 49 48 50 47 53 42 49 4 42 6 53 48 19 13 13 17 9 8 17 1 53 48 15 54 18 55 59 60 401777 Deluxe 4C T...

Page 23: ...9 1 424 Worm Thrust Bearing 30 1 422 Worm Shaft Key Qty Part No Description 31 1 426 Worm Disk 32 1 428 Retaining Ring 33 1 429 Worm Gear 34 1 431 Tine Shaft 35 2 430 Worm Gear Thrust Washer 36 2 432...

Page 24: ...le and proper maintenance failure to follow operating instructions or owner s manual misuse lack of proper storage or accidents or routine maintenance parts and service This limited warranty shall not...

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