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MICRODYN CAPILLARY MODULES | USER MANUAL 

MANN+HUMMEL Water & Fluid Solutions | REVISION DATE: 09/09/2021 

19 

5.6

 

CHEMICAL CLEANING 

Regular chemical cleanings are recommended to help maintain the module over time. Chemical cleanings require acidic or caustic 
solutions with a pH within the range of 0.5 to 14. The cleaning chemical solutions may be flushed through the membrane from the 
permeate side. Employing a cross-flow along the membrane surface at low pressure also has a favorable effect on the cleaning 
process; it is very effective and saves cleaning agents. In fact, unspent chemicals may be pumped down for further use. 
 
The following steps describe how to properly clean the modules: 
 

1.

 

Uncouple the filtration system from other systems 

2.

 

Empty the system on both sides of the membrane (feed and filtrate) 

3.

 

Flush the system with clean water and drain again 

4.

 

Fill the system completely with the cleaning solution (e.g. sodium hydroxide) from the filtrate side 

5.

 

The cleaning chemicals must soak in the module for 30 minutes to 1 hour 

6.

 

Drain the complete system 

7.

 

Flush the system with clean water to remove residual cleaning agents 

8.

 

Repeat steps 4-7 with another cleaning solution (e.g. citric acid) if required 

9.

 

Connect the filtration system to the other systems. 

 

Circulation Pump

Feed

SEPRODYN

®

 

Module

To Drain 

(Concentrate Side)

To Drain 

(Permeate Side)

Aeration & 

Deaeration

Aeration & 

Deaeration

Cleaning 

Agent

DI Water

 

 

 

 
Notes to be considered during cleaning: 
 

 

Cleaning temperatures must not exceed those listed on the product data sheets. 

 

Detailed cleaning instructions must be determined on-site and are depending on the application. 

 

Organic fouling of the membrane is predominantly cleaned by using alkaline cleaning agents. Typically, 1-5% NaOH is 
used at a temperature of 20-60°C (68-140°F). 

 

Cleaning aids (e.g. surfactants) speed up the dissolution of oily and greasy substances. 

 

Inorganic fouling (e.g. mineral salts, ferrous compounds) is removed using acidic agents. Organic acids like citric acid, 
oxalic acid, or mixtures of hydrochloric acid and oxalic acid have proven favorable. 

 

For more information about cleaning, please consult MANN+HUMMEL WFS. 

Figure 16

.

 

CIP flow diagram 

Summary of Contents for MICRODYN MD020 FP2N

Page 1: ...MICRODYN CAPILLARY MODULES USER MANUAL MANN HUMMEL Water Fluid Solutions REVISION DATE 09 09 2021 1 MICRODYN Capillary Modules User Manual...

Page 2: ...id Solutions REVISION DATE 09 09 2021 2 Contact Europe Germany 49 611 962 6001 Italy 39 0721 1796201 info microdyn nadir com Americas USA 1 805 964 8003 sales mnus microdyn nadir com Asia Singapore 65...

Page 3: ...ACTIVATION WITH WETTING AGENTS 8 5 Operation 9 5 1 GENERAL SYSTEM SET UP 9 5 2 PRESSURE DROP AND TRANSMEMBRANE PRESSURE 9 5 3 OPERATION PROCESSES 11 5 3 1 Open Loop Operation 11 5 3 2 Closed Loop Oper...

Page 4: ...product flux The smart construction techniques employed in the module manufacturing allow them to be used in applications that require highly stable polymer materials pH stability 0 to 14 and high res...

Page 5: ...emaining liquid is called the retentate concentrate Feed Retentate Filtrate Filtrate 2 3 PRODUCT CODES MODULE TYPES The following coding applies to MICRODYN products MD150 CP 2N DF Module Type Size Me...

Page 6: ...the module casing 3 2 STORAGE CONDITIONS The following conditions are recommended when storing the modules Store the modules inside a cool building or warehouse out of direct sunlight Temperature limi...

Page 7: ...ring filtration In the horizontal position the permeate port must be facing upwards to allow the module to fill fully with liquid Additionally the permeate port should be at the end of the module low...

Page 8: ...e point test for process safety reasons the module has to be activated by means of water soluble liquids with a surface tension of less than 0 035 N m Appropriate liquids to be used are a mixture of w...

Page 9: ...om the feed end to the concentrate end of a module and occurs due to the resistance of flow To achieve stable filtration begin operation at a low feed pressure and gradually increase the feed pressure...

Page 10: ...ule The pressure loss is affected by The properties of the circulating fluid e g rheological behavior viscosity and the concentration of suspended particles The velocity resistance in circulation modu...

Page 11: ...ate stream is sent back to the circulation pump ahead of the module The advantage with this design is that the circulation pumping pressure is reduced The feed pump is what supplies the system pressur...

Page 12: ...on it is possible to operate in a multistage configuration In this configuration the concentrate from the first stage is fed to the second stage This means that the flow rate is higher in the first st...

Page 13: ...and gets pushed through the feed side of the membrane the fouling and scaling materials are loosened and removed from the membrane surface Typically a back pulse is done every 5 30 minutes but trials...

Page 14: ...andard loop with a switch diagram of the pressurized back pulse The compressed air or compressed gases like N2 is not used as a cleaning substance The air is only used to pressurize the back pulse tan...

Page 15: ...1 L per installed m2 of membrane area or 0 26 gal per 10 8 ft2 of membrane area Feed Pump On Concentrate PI2 PI1 Feed SEPRODYN Module PBP Bleed PI1 TI PI PI PI2 SEPRODYN Module FI Compressed PBP Tank...

Page 16: ...storage vessel is needed and may require a sterile air vent filter 5 5 ADJUSTMENT OF FILTRATE FLOW At very high filtrate flow high membrane permeability there is a high potential for mechanical block...

Page 17: ...antities and for short periods of time for cleaning purposes Before applying please consult your MANN HUMMEL WFS representative The chemical resistance of MICRODYN capillary modules is listed in the f...

Page 18: ...ene chloride Molasses Milk Lactic acid aqueous 10 Mineral oils Mineral water commercial qual Natrium sulfite 40 Sodium hydroxide solution 2N Sodium hydroxide solution 52 Nitrobenzene Fruit juices Oleu...

Page 19: ...must soak in the module for 30 minutes to 1 hour 6 Drain the complete system 7 Flush the system with clean water to remove residual cleaning agents 8 Repeat steps 4 7 with another cleaning solution e...

Page 20: ...essure drop inlet pressure to outlet pressure is increasing so a pressure adjustment might be necessary 6 3 SETTINGS FOR PERIODIC BACK PULSE The tangential flow along the membrane surface reduces the...

Page 21: ...ng pressure mm m2 bar bar bar bar C l h bar MD020 CP 2N PP 1 8 0 1 1 6 1 4 1 5 0 5 5 40 360 3 MD020 FP 2N PP 0 6 0 2 2 1 5 1 5 1 5 40 250 3 MD063 CP 2N PP 1 8 0 75 1 6 1 4 1 0 5 5 40 1440 3 MD150 CP 2...

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