MANN+HUMMEL 1001508S01 Installation And Maintenance Instructions Manual Download Page 10

Assembly 

10 

 

MANN+HUMMEL Industrial Filtration 

 

1

6

7

3

1

2

8

5.2 

Install coolant reservoir 

 

Installation of coolant reservoir (1) is described using a horizontal 3.6 l container. The 
appearance and arrangement of attachments may vary from the model shown. 

The assembly steps are identical for all reservoir sizes and installation positions. 

 

 

The coolant reservoir (1) must be protected against long-term UV radiation. If the installation 
point is not under the bonnet, a suitable cover is to be used. 
 

1. 

Establish suitable installation point. 
Ensure that the outlet connection (6
and the pressure cap (3) are at the 
bottom and the return connection (7
is at the top. 

 

 

Select installation position so that the 
coolant reservoir (1) is not damaged 
through contact with other 
components. 
It must also be ensured that the hose 
lines can be connected without kinks 
or abrasion. 
The coolant reservoir (1) must be 
protected against long-term UV 
radiation. If the installation point is not 
under the bonnet, a suitable cover is 
to be used. 
 

2. 

Drill holes (

 min. 8.2 mm) to install 

the coolant reservoir. Apply 
corrosion protection to mounting 
holes. 

 

Hole spacings for the corresponding 
coolant reservoir from the table 
below. 
 
 
Hole spacing 

Volume of reservoir in ltr 

Dimension ‘a’ in mm 

Dimension ‘b’ in mm 

1.5 l 

70 mm 

160 mm 

2.5 l 

3.5 l 

3.6 l 

160 mm 

182 mm 

5.6 l 

8.0 l 

 
 

3. 

Clean the contact surface of the 
coolant reservoir (1). 

NOTICE

NOTICE

1.5 to 3.5 litre

 

3.6 to 8.0 litre

 

Summary of Contents for 1001508S01

Page 1: ...MMEL Coolant Reservoir Coolant Reservoir Coolant Reservoir Coolant Reservoir MCR MCR MCR MCR Installation and maintenance instructions Installation and maintenance instructions Installation and mainte...

Page 2: ...2 MANN HUMMEL Industrial Filtration...

Page 3: ...7 2 4 1 Notices on device pressure cap 7 2 4 2 Name plate example will include 7 3 Technical data 8 4 Scope of delivery 8 5 Assembly 9 5 1 Specific safety instructions 9 5 2 Install coolant reservoir...

Page 4: ...0 Fax 49 62 32 53 88 99 Internet www mann hummel com E Mail if info mann hummel com 1 2 Guarantee and warranty Information on warranty periods and general terms and conditions are available from the m...

Page 5: ...essarily have to be carried out in a defined sequence are listed with bullet points Fit return hose Fit supply hose Additional information is marked with this symbol Further information in table 1 4 3...

Page 6: ...ted qualifications Ensure that the qualified employee has been adequately informed about installation and maintenance through these installation and maintenance instructions If there is visible damage...

Page 7: ...se as a pressure vessel in heating systems must not be used in any other way than as described in these installation and assembly instructions must not be used if operating conditions technical data p...

Page 8: ...el 5 Material Polypropylene PP Max pressure 1 2 bar Max temperature 100 C Min temperature 20 C Pressure cap with pressure control valve Pressure control valve opens at 1 bar Outlet connection DIN Stan...

Page 9: ...ventilation Wear suitable protective clothing and gloves when handling Keep out of reach of children The coolant and its packaging must be disposed of as hazardous waste Escape of coolant can cause en...

Page 10: ...the return connection 7 is at the top Select installation position so that the coolant reservoir 1 is not damaged through contact with other components It must also be ensured that the hose lines can...

Page 11: ...urn hose 10 and overflow hose 11 with commercially available hose clips 12 of a suitable size onto the coolant reservoir 1 The hose line must be positioned in such a way that there are no kinks or abr...

Page 12: ...8 Fill and vent the cooling system with coolant as specified by the unit manufacturer Fill the coolant reservoir 1 up to the MAX mark and close with the pressure cap 3 Escape of hot coolant can result...

Page 13: ...e gauge B Wire to the sensor 14 15 16 Max Switched Current 0 5 A Max Switched Voltage 200 Vdc Contact Rating 10 W Max Initial Contact Resistance 0 10 Ohm Max Carry Current 1 2 A Min Insulation Resista...

Page 14: ...of the coolant reservoir when the coolant is hot In case of leakage or repair turn off engine and allow the system to cool down 6 2 Check function 1 Warm up the engine 2 Check that connections are sea...

Page 15: ...oolant and its packaging must be disposed of as hazardous waste Escape of coolant can cause environmental damage Collect escaping coolant in a suitable vessel Do not allow coolant to enter ground wate...

Page 16: ...cturer and collect in a suitable container 2 Remove hose lines 9 10 11 on the coolant reservoir 1 by releasing the hose clips 12 and pulling out the hose lines 9 10 11 3 Unscrew the 4 retaining screws...

Page 17: ...vertheless occur inform the relevant authorities Collect spilt or leaked coolant with non flammable absorbent material sand earth kieselguhr and place in containers For major leakage pump coolant into...

Page 18: ...MANN HUMMEL GMBH Business Unit Industrial Filtration 67346 Speyer Germany Fon 49 62 32 53 80 Fax 49 62 32 53 88 99 E Mail if info mann hummel com Internet www mann hummel com...

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