Manitowoc RFC0985 Installation, Use & Care Manual Download Page 4

Page: 4 / 68

Table of Contents

(continued)

Part Number 000001196 3/08

Condenser Air Baffle
(Air-Cooled Ice Machines Only)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Electrical Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Ground Fault Circuit Interupter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Electrical Requirements

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-9

Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-9

QuietQube Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-9

SF400/SN0450/SF600/SN0650/SF900/SN0950/SF1200/SN1250 -
Electrical Wiring Connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

Self Contained Ice Machine
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

Self Contained Ice Machine
208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

Self Contained Ice Machine
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

SF600/SN0650 - Remote Electrical Wiring Connections

. . . . . . . . . . . . . . . . . .

2-11

Remote Ice Machine
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Remote Ice Machine
208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Remote Ice Machine
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

SF0900C/SN0950C/SF1200C/SN1250C
Ice Machine Head Section Electrical Wiring Connections

. . . . . . . . . . . . . . . .

2-12

Water Supply and Drains

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Cooling Tower Applications (Water-Cooled Models)

. . . . . . . . . . . . . . . . . . . . .

2-13

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . .

2-14

Refrigeration System Installation Traditional Remote Ice Machines Only

. . .

2-15

Refrigeration Line Set Installation Traditional Remote Ice Machines Only

. . .

2-16

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16

Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16

Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . .

2-17

Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . .

2-18

Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-18

Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-18

Summary of Contents for RFC0985

Page 1: ...anual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com America s 1 Selling Ice Machine S Model Nugget Flake Ice Machines Part Number 000001196 4 08 ...

Page 2: ...e sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will ...

Page 3: ...allation Instructions Ice Machine Dimensions 2 1 Air Cooled Ice MachineS 2 1 Water Cooled Ice MachineS 2 2 Remote air Cooled Ice MachineS 2 3 QuietQube Remote Air Cooled Ice MachineS 2 3 Remote Unit Dimensions 2 4 Traditional Remote Condenser 2 4 30 inch 76 cm Ice Storage Bins 2 4 Remote Condensing Unit 2 4 Location of Ice Machine 2 5 Ice Machine Clearance Requirements 2 5 Ice Machine Heat of Reje...

Page 4: ...al Wiring Connections 2 11 Remote Ice Machine 115 1 60 or 208 230 1 60 2 11 Remote Ice Machine 208 230 3 60 2 11 Remote Ice Machine 230 1 50 2 11 SF0900C SN0950C SF1200C SN1250C Ice Machine Head Section Electrical Wiring Connections 2 12 Water Supply and Drains 2 13 Potable Water Supply 2 13 Potable Water Inlet Lines 2 13 Drain Connections 2 13 Cooling Tower Applications Water Cooled Models 2 13 W...

Page 5: ... 3 2 General 3 2 Sequence of Operation 3 3 Prior to startup 3 3 Restart after Automatic Shutoff 3 3 Changing toggle switch position in the freeze cycle 3 3 Control Board Features 3 4 Flush Cycle 3 4 Power interruption delay 3 4 SafeGuards 3 4 Section 4 Maintenance Cleaning and Sanitizing 4 1 General 4 1 Exterior Cleaning 4 1 Manitowoc s Cleaning Technology 4 2 Preventative Maintenance Cleaning Pro...

Page 6: ...6 3 08 Section 5 Before Calling for Service Checklist 5 1 Safeguard Feature 5 2 General 5 2 Determining Which SafeGuard Stopped the Ice Machine 5 2 SafeGuard Indicator Lights 5 2 Reset Procedure 5 2 SafeGuard Modes 5 3 No Water 5 3 No Ice production 5 4 ...

Page 7: ...1276C RFC1285 SN1278C RFC1285 Warning PERSONAL INJURY POTENTIAL Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications Warning PERSONAL INJURY POTENTIAL Remove all ice machine panels before lifting and installing Warning PERSONAL INJURY POTENTIAL The ice machine must be attached to the adapter and dispenser to p...

Page 8: ...on RFC Condensing Units Energize the head section before the condensing unit This allows the system pressure to equalize prior to energizing the condensing unit Energizing the compressor while in a vacuum may cause immediate compressor failure Cleaner Part Number Sanitizer Part Number 16 oz 000000084 16 oz 94 0565 3 1 gallon 94 0581 3 Caution Ice machines on dispensers in low volume locations may ...

Page 9: ...e model and serial number of your ice machine and store in a convenient location The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD They are also listed on the MODEL SERIAL NUMBER DECAL affixed to the ice machine head section and condensing unit The decals are located on the end of the ice machine control box and on the back panel MODEL SERIAL NUMBER DECAL INSIDE MACHIN...

Page 10: ... parts without prior written approval from Manitowoc Ice Inc 3 Damage caused by improper installation of the ice machine electrical supply water supply or drainage or damage caused by floods storms or other acts of God 4 Premium labor rates due to holidays overtime etc travel time flat rate service call charges mileage and miscellaneous tools and material charges not listed on the payment schedule...

Page 11: ... www manitowocice com WHAT IS NOT COVERED This limited warranty does not cover and you are solely responsible for the costs of 1 periodic or routine maintenance 2 repair or replacement of the Product or parts due to normal wear and tear 3 defects or damage to the Product or parts resulting from misuse abuse neglect or accidents 4 defects or damage to the Product or parts resulting from improper or...

Page 12: ...General Information Section 1 1 6 Part Number 000001196 3 08 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 13: ...R COOLED ICE MACHINES SF0400 SN0450 SF0600 SN0650 SF0900 SN0950 SF1200 SN1250 Water Inlet 3 8 FPT Drain Fitting 1 2 NPTF Auxillary Base Drain 1 2 CPVC Socket Electrical Entrance 23 5 59 69cm 3 5 8 89cm 2 5 6 35cm 1 0 2 5 6 35cm 19 0 48 26cm 2 5 6 4cm 22 0 55 9cm 24 5 62 2cm 26 5 67 3cm Water Inlet 3 8 FPT Drain Fitting 1 2 NPTF Auxillary Base Drain 1 2 CPVC Socket Electrical Entrance 27 5 69 9cm 3...

Page 14: ... Condenser Water Outlet 23 5 59 69cm 3 5 8 89cm 2 5 6 35cm 1 0 2 5 6 35cm 19 0 48 26cm 2 5 6 4cm 12 3 31 24cm 6 25 15 9cm 13 0 33 0cm 22 0 55 9cm 24 5 62 2cm 26 5 67 3cm 27 5 69 9cm 3 5 8 89cm 2 5 6 4cm 1 0 2 5 6 4cm 2 5 6 4cm 30 0 76 2cm 24 5 62 2cm 30 0 76 2cm 13 0 33cm 11 5 29 2cm 5 5 14cm 26 0 66cm 12 75 32 4cm 20 5 52cm Water Inlet 3 8 FPT Drain Fitting 1 2 NPTF Auxillary Base Drain 1 2 CPVC ...

Page 15: ...ne Refrigerant Discharge Line 23 5 59 69cm 3 5 8 89cm 2 5 6 35cm 1 0 2 5 6 35cm 19 0 48 26cm 2 5 6 4cm 18 5 46 99cm 7 5 19 05cm 12 3 31 2cm 22 0 55 9cm 24 5 62 2cm 26 5 67 3cm 12 3 31 2cm 27 5 69 9cm 3 5 8 89cm 2 5 6 4cm 1 0 2 5 6 4cm 2 5 6 4cm 30 0 76 2cm 24 5 62 2cm 30 0 76 2cm 13 0 33cm 11 5 29 2cm 5 5 14cm 9 23cm 4 10 2cm 21 53 3cm 5 5 14cm 23 5 59 69cm 3 5 8 89cm 2 5 6 35cm 1 0 2 5 6 35cm 19 ...

Page 16: ...e Bin Dimensions 30 INCH 76 CM ICE STORAGE BINS REMOTE CONDENSING UNIT RFC0985 RFC1285 Bin Model Dimension A Dimension B B170 29 5 in 74 9 cm 19 1 in 48 5 cm B400 34 0 in 86 3 cm 32 0 in 81 3 cm B570 34 0 in 86 3 cm 44 0 in 111 7 cm SV1609 SV1758 10 75 27 3 CM 14 5 36 8 CM 9 5 24 1 CM 14 5 36 8 CM 25 75 65 4 CM 34 86 4 CM 24 13 53 7 CM ...

Page 17: ...mportant when sizing a cooling tower for a water cooled condenser Use the peak figure for sizing the cooling tower Location of Traditional Remote Units Remote Condensing Units The location selected for the Remote Units must meet the following criteria If any of these criteria are not met select another location The air temperature must be at least 20 F 28 9 C but must not exceed 120 F 49 C The loc...

Page 18: ...kit and make the necessary modifications on the dispenser will result in Congealed ice which will not dispense and will damage the ice machine and dispenser Insufficient ice contact with the cold plate which will result in an inferior product A safety issue if ice lifts the adapter or ice machine NUGGET DISPENSING KIT INSTALLATION PROCEDURE 1 Follow the dispenser manufacturers instructions for ins...

Page 19: ...le Air Cooled Ice Machines Only The air cooled baffle prevents condenser air from recirculating To install 1 Remove the back panel screws next to the condenser 2 Align the mounting holes in the air baffle with the screw holes and reinstall the screws Air Baffle SV1607 AIR BAFFLE SCREWS ...

Page 20: ...run etc so it must be determined by a qualified electrician GROUND FAULT CIRCUIT INTERUPTER Ground Fault Circuit Interupter GFCI GFI protection is a system that shuts down the electric circuit opens it when it senses an unexpected loss of power presumably to ground Manitowoc Ice Inc does not recommend the use of a GFCI GFI circuit protection with our equipment If code requires the use of a GFCI GF...

Page 21: ...50N Remote 115 1 60 20 17 9 Option Not Available Option Not Available 230 1 50 Option Not Available SF0900 115 1 60 Option Not Available Option Not Available 15 1 7 230 1 60 15 8 0 15 7 7 Option Not Available 230 1 50 15 7 0 15 6 7 15 1 2 SN0950 115 1 60 Option Not Available Option Not Available 15 1 7 230 1 60 15 8 0 15 7 7 Option Not Available 230 1 50 15 7 0 15 6 7 15 1 2 SF1200 115 1 60 Option...

Page 22: ...ts etc only the correct wire connections All electrical work including wire routing and grounding must conform to local state and national electrical codes Though wire nuts are shown in the drawings the ice machine field wiring connections may use either wire nuts or screw terminals L1 L1 N 115V OR L2 208 230V GROUND GROUND ICE MACHINE CONNECTIONS SV1258 TO SEPARATE FUSE BREAKER L1 L1 GROUND GROUN...

Page 23: ... machine field wiring connections may use either wire nuts or screw terminals Important F1 F2 wires are located in the junction box on the rear of the ice machine the wires are labeled F1 F2 and are capped with a wire nut L1 NOTE CONDENSER FAN MOTOR VOLTAGE MATCHES ICE MACHINE VOLTAGE 115V OR 208 230V GROUND REMOTE CONDENSER ICE MACHINE SV1255 L2 L1 L2 GROUND TO SEPARATE FUSE BREAKER GROUND L1 L2 ...

Page 24: ...nnects etc only the correct wire connections All electrical work including wire routing and grounding must conform to local state and national electrical codes Though wire nuts are shown in the drawings the ice machine field wiring connections may use either wire nuts or screw terminals C1 C1 L2 208 230V GROUND GROUND CONDENSING UNIT CONNECTIONS C2 C2 L1 L1 TO FUSE BREAKER DISCONNECT ALL LINE VOLT...

Page 25: ...drain lines Insulate them to prevent condensation Vent the bin and ice machine drain to the atmosphere The ice machine drain requires an 18 vent Do not vent the condenser drain on water cooled models Drains must have a union or other suitable means to allow in place disconnection from the ice machine when servicing is required Cooling Tower Applications Water Cooled Models A water cooling tower in...

Page 26: ...0 3 bar Max 1 2 Female Pipe Thread 1 2 12 7 mm minimum inside diameter Condenser Water Drain 1 2 Female Pipe Thread 1 2 12 7 mm minimum inside diameter Bin Drain 3 4 Female Pipe Thread 3 4 19 0 mm minimum inside diameter SV3142 ELECTRICAL ENTRANCE 18 46 CM VENT TUBE 1 2 1 3 CM MIN DRAIN ID 1 2 DRAIN CONNECTION PLASTIC FITTING ON OPPOSITE SIDE DO NOT APPLY HEAT OPEN TRAPPED AND VENTED DRAIN DO NOT ...

Page 27: ...on The 60 month compressor warranty including the 24 month labor replacement warranty will not apply if the Manitowoc Ice Machine and remote condenser are not installed according to specifications This warranty also will not apply if the refrigeration system is modified with a condenser heat reclaim device or other parts or assemblies not manufactured by Manitowoc Ice Inc Important Manitowoc remot...

Page 28: ...er performance and service accessibility 1 Optional Make the service loop in the line sets as shown below This permits easy access to the ice machine for cleaning and service Do not use hard rigid copper at this location 2 Required Do not form traps in the refrigeration lines except the service loop Refrigerant oil must be free to drain toward the ice machine or the condenser Route excess tubing i...

Page 29: ... a calculated rise of 17 feet 2 Insert the measured drop into the formula below Multiply by 6 6 to get the calculated drop Example A condenser located 10 feet below the ice machine has a calculated drop of 66 feet 3 Insert the measured horizontal distance into the formula below No calculation is necessary 4 Add together the calculated rise calculated drop and horizontal distance to get the total c...

Page 30: ... machine 2 Apply refrigeration oil to the threads on the quick disconnect couplers before connecting them to the condenser 3 Carefully thread the female fitting to the condenser or ice machine by hand 4 Tighten the couplings with a wrench until they bottom out 5 Turn an additional 1 4 turn to ensure proper brass to brass seating Torque to the following specifications 6 Check all fittings and valve...

Page 31: ...rcuit Traditional Remote Condenser Installation SV1615 SINGLE CIRCUIT REMOTE CONDENSER ELECTRICAL DISCONNECT DISCHARGE LINE LIQUID LINE ELECTRICAL DISCONNECT ELECTRICAL SUPPLY ICE MACHINE BIN DISCHARGE REFRIGERANT LINE LIQUID REFRIGERANT LINE 36 00 91 44 cm DROP TO CIRCUIT BREAKER PANEL ...

Page 32: ...ine Set SF900C SN950C RFC985 RC 21 RC 31 RC 51 SF1200C SN1250C RFC1285 RC 21 RC 31 RC 51 Line Set Suction Line Liquid Line RC 21 31 51 5 8 inch 15 9 mm 3 8 inch 9 5 mm Important Manitowoc remote systems are only approved and warranted as a complete new package Warranty on the refrigeration system will be void if a new ice machine head section is connected to pre existing used tubing or condensing ...

Page 33: ...ubing Properly route refrigeration tubing between the ice machine head section and the remote condensing unit A LINE SET LENGTH 100 feet 30 5 m Length The maximum measured length the line set can be The receiver is designed to hold a charge sufficient to operate the ice machine in ambient temperatures between 20 F 28 9 C and 130 F 54 4 C with line set lengths of up to 100 feet 30 5 m The maximum a...

Page 34: ...e machine for cleaning and service A service loop is not considered an oil trap The service loop is not included when calculating length rise or drop of the tubing run Do not use hard rigid copper for the service loop Step 3 Lengthening or Reducing Line Set Lengths When the line set required shortening or lengthening do so before connecting the line set to the ice machine head section or the remot...

Page 35: ... the atmosphere is 15 minutes The line set can be routed for entry through the front or left side of the condensing unit Remove knockout for side entry only Insert supplied plastic bushings in knockout holes to prevent tubing from contacting sheet metal All entry locations use the supplied 90 elbows to route tubing Cut the tubing ends of the suction and liquid lines and braze the line sets to the ...

Page 36: ... of the line set shut off valves located at the back of the ice machine head section Evacuate to 250 microns or less To completely evacuate the remote condensing unit continue the evacuation for 30 minutes after reaching the 500 micron point If required the line set and condensing unit can be evacuated from the schrader valves located in the remote condensing unit Schrader valve core removal tools...

Page 37: ...n receiver service valve and tighten Open Receiver Service Valve There is a liquid line solenoid valve at the outlet of the receiver refrigerant will not flow to the condensing unit until the ice machine head section is started Connect power to both the ice machine head section and the remote condensing unit Place the ICE OFF CLEAN toggle switch into the ICE position this will allow refrigerant to...

Page 38: ...e machine requires Suction Shut Off Valve Insulation The pre formed suction shut off valve insulation is located in the plastic bag taped to the water curtain A Verify valve and schrader caps are tightened to specifications see Step 6 B Place insulation over schrader valve cap and left side of valve Position the tab between the mounting bracket and rear panel C Fold insulation and hold against rig...

Page 39: ...ical QuietQube System Installation SV1759 REMOTE CONDENSING UNIT ELECTRICAL DISCONNECT LIQUID LINE SUCTION LINE ELECTRICAL DISCONNECT ICE MACHINE HEAD SECTION SUCTION REFRIGERANT SHUT OFF VALVE LIQUID REFRIGERANT SHUT OFF VALVE ELECTRICAL SUPPLY BIN INTERCONNECTING WIRING ...

Page 40: ...nded and polarity correct F Has the ice machine been installed where ambient temperatures will remain in the range of 45 110 F 7 43 C F Has the ice machine been installed where the incoming water temperature will remain in the range of 45 90 F 7 32 C F Is there a separate drain for the water cooled condenser F Is there a separate drain for the dispenser F Is the water reservoir approximately 2 3 f...

Page 41: ...Does the condenser fan motor s operate properly after start up F Have all the refrigeration fittings and joints been leak checked F Is the line set routed properly F Has the condenser condensing unit been installed to prevent any roofing damage F Have the refrigeration lines been insulated and secured properly to prevent vibration F Has the RFC remote condensing unit been located where ambient tem...

Page 42: ...Installation Instructions Section 2 2 30 Part Number 000001196 3 08 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 43: ...TROL BOARD GEAR MOTOR WATER RESERVOIR HALL EFFECT SWITCH AIR COOLED CONDENSER FAN MOTOR ICE CHUTE GEAR BOX AIR COOLED CONDENSER EVAPORATOR WATER RESERVOIR DRAIN FITTING WATER INLET DUMP VALVE EVAPORATOR WATER RESERVOIR WATER DUMP VALVE GEAR MOTOR RECEIVER DRIER WATER INLET CONTROL BOX HALL EFFECT SWITCH COOL VAPOR VALVE EXPANSION VALVE QuietQube Only SUCTION LINE LIQUID LINE Remote QuietQube Model...

Page 44: ...od after cleaning and sanitizing NOTE Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty Toggle Switch The toggle switch must be placed in the ON position to make ice Water Reservoir The water reservoir must be 2 3 full of water and the water sensing float must be up switch closed before the ice machine will start WATER SENSING FLOAT Warning Pote...

Page 45: ...e bin 3 Automatic Shutoff When the ice damper is held open by ice the gearmotor compressor and condenser fan de energize The five minute delay period starts to time out The ice machine will remain off until the 5 minute delay period expires and the ice damper closes RESTART AFTER AUTOMATIC SHUTOFF The 5 minute delay period must be expired The delay period starts when the ice machine enters Automat...

Page 46: ...sh sequence lasts approximately 21 minutes after which the ice machine will reset the 50 hour counter and automatically start ice making again POWER INTERRUPTION DELAY If power is disconnected the ice machine stops When power is reapplied a 5 minute delay is initiated SafeGuards The ice machine control board has safety features to protect the ice machine from severe failures The ice machine will s...

Page 47: ...ine as often as necessary to maintain cleanliness and efficient operation Use cleaners designed for use with stainless steel products Sponge any dust and dirt off the outside of the ice machine with mild soap and water Wipe dry with a clean soft cloth Heavy stains should be removed with stainless steel wool Never use plain steel wool or abrasive pads They will scratch the panels Caution Use only M...

Page 48: ...ate cleaning procedures Preventative Maintenance Cleaning Procedure Perform this procedure as required for your water conditions Recommended monthly Allows cleaning the ice machine without removing all of the ice from the bin Removes mineral deposits from areas or surfaces that are in direct contact with water during the freeze cycle reservoir evaporator auger drain lines Cleaning Sanitizing Proce...

Page 49: ... then automatically start ice making again A After cleaner is added move the switch from CLEAN to ICE position B When the cleaning cycle is complete ice making will start automatically Changing toggle switch position during clean cycle 1 Less than 60 seconds into Clean cycle The Clean cycle will end when the toggle switch is moved to the OFF position 2 More than 60 seconds into Clean cycle The ice...

Page 50: ...e evaporator and reservoir Step 5 Wait approximately 30 seconds or until the evaporator is drained and place the toggle switch in the OFF position Step 6 Refer to chart and add the correct amount of cleaner for your model ice machine Step 7 Turn on the water supply to the ice machine Step 8 Move the toggle switch to the ICE position The compressor will energize and produce ice with the cleaning so...

Page 51: ...amount of premixed solution excess solution will exit through the overflow tube in the water reservoir Step 8 Replace the ice chute cover and allow the ice machine to stand for 30 minutes Step 9 Turn on the water supply to the ice machine Step 10 Move the toggle switch to the ICE position The compressor will energize and produce ice with the cleaning solution Step 11 The ice machine will freeze an...

Page 52: ...ool water for your model ice machine Step 5 Remove the top cover from the ice chute and pour the sanitizer water solution into the evaporator Add the entire amount of premixed solution excess solution will exit through the overflow tube in the water reservoir Step 6 Replace the ice chute cover and allow the ice machine to stand for 30 minutes Step 7 Turn on the water supply to the ice machine Step...

Page 53: ...ice machine 5 Remove the ice chute cover A Turn the two thumbscrews 1 4 turn B Lift to remove cover 6 Turn ice wiper counterclockwise to remove 7 Disconnect the water supply 8 Reconnect the main power supply to the ice machine 9 Place toggle switch in the clean position for 30 seconds to drain water from reservoir then move the toggle switch to the Off position 10 Disconnect the main power supply ...

Page 54: ...Maintenance Section 4 4 8 Part Number 000001196 3 08 11 Lift out ice damper 12 Lift out ice strainer ramp 13 Loosen ice chute hose clamp 14 Disconnect ice chute drain Ice Chute Drain and Hose Clamp ...

Page 55: ...aned in place If complete removal is desired use a phillips screwdriver to remove the Hall Effect Switch assembly from the ice chute 17 Remove ice chute collar and tube by lifting straight up 18 Remove water reservoir cover by pushing up on cover to snap off The water reservoir can be cleaned in place Remove Screw ...

Page 56: ...sanitize all removed components Use a cloth or sponge to liberally apply the solution to all surfaces of the removed parts or soak the removed parts in the sanitizer water solution Do not rinse parts after sanitizing 24 Use 1 2 of the sanitizer water solution to sanitize the bin or dispenser Use a cloth or sponge to liberally apply the solution Do not rinse the sanitized areas 25 Reinstall the rem...

Page 57: ...e it Instead follow the Ice Machine Cleaning Procedure Follow the procedure below to remove the dump valve 1 Leaving the wires attached twist coil and rotate it counter clockwise1 4 turn 2 Lift the coil assembly off the valve body 3 Remove the spring plunger and nylon gasket from the valve body NOTE At this point the water dump valve can easily be cleaned If complete removal is desired continue wi...

Page 58: ...blades B Use a commercial condenser coil cleaner Follow the directions and cautions supplied with the cleaner 4 Carefully wipe off the fan blades and motor with a soft cloth Do not bend the fan blades If the fan blades are excessively dirty wash with warm soapy water and rinse thoroughly Water Cooled Condenser and Water Regulating Valve Symptoms of restrictions in the condenser water circuit inclu...

Page 59: ...es drain lines distribution tubes etc Remote Air Cooled Ice Machines 1 Move the ICE OFF CLEAN switch to OFF 2 Frontseat shut off the receiver service valves Hang a tag on the switch as a reminder to open the valves before restarting 3 Perform steps 1 5 under Self Contained Air Cooled Ice Machines Self Contained Water Cooled Ice Machines 1 Perform steps 1 5 under Self Contained Air Cooled Ice Machi...

Page 60: ...Maintenance Section 4 4 14 Part Number 000001196 3 08 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 61: ...emperature is above 90 F 32 3 C Correct water temperature Verify check mixing valves in other equipment are working properly Connect the ice machine to a cold water supply Water pressure is low Water pressure must remain between 20 and 80 psig Water softener is working improperly if applicable Repair the water softener Low ice capacity or Ice machine turns Off On repeatedly Water float valve scree...

Page 62: ...hours after the control is reset with the toggle switch After 48 hours the SafeGuard will automatically be erased If power is interrupted during the 48 hours the timing will resume when power is applied to the ice machine Placing the toggle switch in the OFF position The corresponding light will flash continuously Placing the toggle switch in the ICE position The light will de energize and a start...

Page 63: ...he ice machine will wait for the water level sensor to close INDICATOR LIGHT Before 48 hours have elapsed After a Standby Mode has been initiated the water level light will flash anytime the toggle switch is placed in the OFF position After 48 hours have elapsed The SafeGuard will be automatically erased from memory and the water level will not flash No Water SafeGuard Checklist Possible Problem L...

Page 64: ...efore 48 hours have elapsed After a Standby Mode has been initiated the HES1 light will flash anytime the toggle switch is placed in the OFF position After 48 hours have elapsed The SafeGuard will be automatically erased from memory and the HES1 light will not flash No Ice Production SafeGuard Checklist Possible Problem List Corrective Action List Ice machine evaporator has mineral buildup Clean t...

Page 65: ...Section 5 Before Calling for Service Part Number 000001196 3 08 5 5 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 66: ...Before Calling for Service Section 5 5 6 Part Number 000001196 3 08 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 67: ......

Page 68: ...reet P O Box 1720 Manitowoc WI 54221 1720 USA Ph 920 682 0161 Fax 920 683 7589 Visit us online at www manitowocfsg com 2007 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 000001196 3 08 ...

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