Manitowoc K00440 Installation, Operation And Maintenance Manual Download Page 1

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Part Number 000008463 Rev 02 3/16

LuminIce® Growth Inhibitor

Ice Machine Accessory

Installation, Operation and Maintenance Manual

Summary of Contents for K00440

Page 1: ...Part Number 000008463 Rev 02 3 16 LuminIce Growth Inhibitor Ice Machine Accessory Installation Operation and Maintenance Manual ...

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Page 3: ...d so that the plug is accessible unless other means for disconnection from the power supply e g circuit breaker or disconnect switch is provided Check all wiring connections including factory terminals before operation Connections can become loose during shipment and installation nWarning Follow these precautions to prevent personal injury during installation of this equipment Installation must co...

Page 4: ...ith the authority having jurisdiction Turn off and lockout all utilities gas electric water according to approved practices during maintenance or servicing Units with two power cords must be plugged into individual branch circuits During movement cleaning or repair it is necessary to unplug both power cords Never use a high pressure water jet for cleaning the interior or exterior of this unit Do n...

Page 5: ...on 22 30 Wide Single Evaporator Models 10 LuminIce Installation 48 Wide Single Evaporator Models 13 LuminIce Installation Two Evaporator Ice Machines 15 LuminIce Installation NEO U Models 17 Section 3 Maintenance Replacement Bulb Usage 21 LuminIce II Indicator Lights 21 Bulb Replacement Frequency 21 LuminIce Reminder Setup for Indigo Model Ice Machines 21 Bulb Replacement 21 Cleanup Procedure for ...

Page 6: ...6 Part Number 000008463 Rev 02 3 16 Table of Contents continued THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...essory K00455 to allow the reminder to be viewed without removing the ice machine panels Indigo control boards can be set to automatically display a reminder after 12 months Refer to Section 3 LuminIce setup procedure for full details LuminIce Kits Ice Machine LuminIce II LuminIce 22 30 Single Evaporator i0300 through i1000 K00450 K00424 48 or Dual Evaporator K00451 K00434 U Model Undercounter K00...

Page 8: ...8 Part Number 000008463 Rev 02 3 16 General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 9: ...mounting bracket Mount the components on the opposite side of the bracket lip The bracket lip will slide between the top rail and insulation when mounted LuminIce The bulb and bulb wiring must face up to allow bulb replacement with the LuminIce in place Mount the LuminIce on the left side of the bracket Transformer Mount the transformer to the right of the LuminIce 4 Install mounting plate in ice ...

Page 10: ...ength then cut to fit Attach to LuminIce and secure with snap clamp Reinstall the evaporator dust cover 8 Test run Install all panels except the front panel Restore power The LuminIce is energized whenever power is applied to the ice machine A noticeable draft and a discharge of photoplasma will be emitted from the upper hose adapter during operation LuminIce Installation 22 30 Wide Single Evapora...

Page 11: ... the rear of the ice machine to allow bulb replacement with LuminIce in place Attach With Three Screws 5 Mount transformer on evaporator bulkhead above control box Attach supplied wire clip and route line voltage wires through clip 22 Model Transformer Mounting Attach Wire Clip Route Line Voltage Wires Through Clip Install Transformer The transformer for the 22 model mounts behind the control boar...

Page 12: ...dapter to the incoming power supply wires Connect removed wires and LuminIce wires to adapter 7 Route low voltage wiring black and yellow wires to the LuminIce Install wire clip and route wires close to evaporator bulkhead to assure harness is away from any moving parts then snap wire harness connectors together 8 Refer to picture and install LuminIce hoses Install wire clip and route wires along ...

Page 13: ...cal disconnect 2 To allow access for LuminIce tubing the evaporator dust cover and plastic caps in the evaporator and compressor compartment bulkhead wall must be removed and discarded Remove the evaporator dust cover to access lower cap Remove Plastic Caps From Bulkhead In The Evaporator And Compressor Compartment Remove Dust Cover 3 Remove bracket from ice machine and assemble LuminIce and trans...

Page 14: ...ltage Heyco fitting and attach to L1 and L2 contactor terminals Route Through Line Voltage Heyco and Attach to Contactor Terminals NOTE Three phase models do not have open terminals on contactor Remove two wires from contactor install supplied electrical connector and connect wires Wires Removed From Contactor LuminIce Power Incoming Power Supply N L1 ...

Page 15: ...ower to ice machine at the electrical disconnect Pressing the power button does not disconnect line voltage 1 Disconnect all power to the ice machine at the electrical disconnect 2 To allow access for LuminIce tubing the plastic caps in the evaporator compartment bulkhead wall must be removed and discarded Cap located behind evaporator will fall into the water trough Remove water trough to retriev...

Page 16: ...h two screws 6 Mount transformer to evaporator bulkhead 7 Route line voltage wires black and white through line voltage Heyco fitting Disconnect L1 and N wires and install L1 and N of wiring adapter to the incoming power supply wires Connect removed wires and LuminIce wires to adapter Incoming Power Supply LuminIce Power Ice Machine Power L1 N 8 Remove four screws to allow access for low voltage w...

Page 17: ...oltage 1 Disconnect all power to the ice machine at the electrical disconnect 2 Remove any ice from the bin then remove bin to allow easier access A On the rear of the ice machine remove 2 screws that secure the top cover then remove the top cover B Remove two screws from the front grill then pull forward to remove grill C Remove bin drain on left side of ice machine D Rotate the latches on the le...

Page 18: ...d secure line voltage wires black and white with the power cord Wires must enter control box through line voltage Heyco fitting and attach to L1 and L2 contactor terminals Connect to L1 and L2 of Contactor 5 To allow access for LuminIce tubing the plastic caps in the bulkhead wall must be removed and discarded The cap located behind the evaporator will fall into the water trough Remove water troug...

Page 19: ...bow to one end and attach other end to LuminIce Long hose will route to the access hole above the float switches Attach 90 degree elbow to one end and attach other end to LuminIce Route low voltage wiring black and yellow wires to the LuminIce module and snap wire harness connectors together Attach both hoses to the bulkhead by pressing in place 7 Mount LuminIce to ice machine with 2 screws ...

Page 20: ...20 Part Number 000008463 Rev 02 3 16 Installation Section 2 8 Secure excess wire to LuminIce tubing 9 Reinstall bin wire connectors and all panels then test run ...

Page 21: ...er Setup for Indigo Model Ice Machines Perform the procedure below to display a change bulb reminder every 12 months Complete display panel navigation is available in the Indigo ice machine Installation Operation and Maintenance Manual Publications for all Manitowoc equipment are available on our website www manitowocice com 1 From the Set Up menu use the Down arrow to highlight LuminIce 2 Press t...

Page 22: ...it seats in the retainer stop on the opposite end 8 Attach connector to bulb 9 Reinstall panels and reapply power The LuminIce is energized whenever power is applied to the ice machine 10 Dispose of the old bulb The bulb contains mercury like other fluorescent and CFL bulbs and is disposed in the same manner Refer to www2 epa gov cfl for information on recycling requirements and locations in your ...

Page 23: ... website at www epa gov cfl cflcleanup html BEFORE CLEANUP Have people and pets leave the room and avoid the breakage area on the way out Open a window or door to the outdoors and leave the room open for 5 10 minutes Shut off the central forced air heating air conditioning H AC system Collect materials you will need to clean up the broken bulb A Stiff paper or cardboard B Sticky tape e g duct tape...

Page 24: ... jars or plastic bags containing bulb debris and cleanup materials Continue to air out the room where the bulb was broken and leave the H AC system shut off as practical for several hours Cleanup Steps for Carpeting or Rugs 1 Carefully scoop up glass fragments and powder using stiff paper or cardboard and place debris and paper cardboard in a glass jar with a metal lid If a glass jar is not availa...

Page 25: ...xt several times you vacuum the rug or carpet A Shut off the H AC system B Close the doors to other rooms C Open a window or door to the outside before vacuuming D Change the vacuum bag after each use in this area NOTE After vacuuming is completed keep the H AC system shut off and the window or door to the outside open as practical for several hours ...

Page 26: ...26 Part Number 000008463 Rev 02 3 16 Maintenance Section 3 THIS PAGE INTENTIONALLY LEFT BLANK ...

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Page 28: ...ur global web site at www manitowocfoodservice com then discover the regional or local resources available to you Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service that meets your operational needs from one restaurant to multiple locations StarCare Warranty lifetime service certified OEM parts global parts inventory performance audited Ex...

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