Manitou MT732ST38 Operating And Safety Instructions Manual Download

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PRESSURE

(bar)

LOAD

(kg)

PRESSURE ON THE CONTACT SURFACE

(kg/cm2)

AREA OF THE CONTACT SURFACE

(cm2)

HARD SOIL

LOOSE SOIL

HARD SOIL

LOOSE SOIL

DUNLOP

14,9X24 T35 STABILARGE 18PR

3,4

850

4,72

1,63

180

520

1000

4,92

1,70

200

580

1600

5,71

1,98

280

810

1750

5,79

2,02

302

866

2200

6,47

2,22

340

990

2250

6,54

2,24

343

1000

4500

9,34

3,10

482

1450

4600

9,42

3,13

488

1470

400/70-20 T37 150B 14PR TUBELESS

3,25

850

6,20

2,00

137

425

1000

6,42

2,07

154

475

1600

7,27

2,32

220

690

1750

7,44

2,39

235

732

2200

7,86

2,53

280

870

2250

7,92

2,55

283

881

4500

10,55

3,31

427

1360

4600

10,62

3,33

433

1380

405/70-24 MPT SPT9 168A2/152J

TUBELESS

850

1600

2200

4500

GOODYEAR

15,5/80-24 SGI 12PR TUBELESS

850

7,08

1,85

120

460

1000

7,19

1,89

138

524

1600

7,62

2,08

210

770

1750

8,02

2,18

218

802

2200

8,72

2,35

251

931

2250

8,79

2,37

254

942

4500

11,94

3,33

377

1353

4600

12,14

3,41

379

1348

460/70R24 IT520 152A8 TUBELESS

3,3

850

8,50

2,24

100

380

1000

8,53

2,23

117

449

1600

8,65

2,25

185

710

1750

8,57

2,31

204

758

2200

9,44

2,47

233

890

2250

9,51

2,49

236

901

4500

11,94

3,10

377

1453

4600

11,93

3,09

386

1488

445/70R24 MPT IT510 151G TUBELESS

4,1

850

7,24

2,38

115

349

1000

7,47

2,47

130

393

1600

8,42

2,81

190

570

1750

8,53

2,83

205

617

2200

8,80

2,91

250

755

2250

9,00

2,96

250

760

4500

9,88

3,28

452

1363

4600

9,92

3,29

460

1389

15,5-25 SGL DL 2A 12PR TUBELESS

850

7,39

2,43

115

350

1600

8,50

2,82

188

566

2200

8,84

2,93

248

746

4500

10,03

3,33

450

1353

3,25

1000

1750

2250

4600

ALLIANCE

18-19,5 I224 16PR TUBELESS

850

2,29

0,97

371

877

1000

2,51

1,06

397

939

1600

3,29

1,39

486

1147

1750

3,46

1,47

505

1191

2200

3,95

1,68

557

1313

2250

4,00

1,70

562

1324

4500

5,94

2,53

757

1779

4600

6,02

2,56

765

1795

400/80-24 A325 162A8 ATG

850

1000

1600

1750

2200

2250

4500

4600

460/70R24 159A8 A580

850

1000

1600

1750

2200

2250

4500

4600

647449

(30/11/2015)

732/932

ST3B

Summary of Contents for MT732ST38

Page 1: ...eristics given at the time of its design The level of equipment of the lift truck depends on the options chosen and the country of sale According to the lift truck options and the date of sale certain...

Page 2: ...s even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and criminal prosecution The logos as...

Page 3: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 647449 30 11 2015 MT 732 932 ST3B...

Page 4: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 647449 30 11 2015 MT 732 932 ST3B...

Page 5: ...1 2 647449 30 11 2015 MT 732 932 ST3B...

Page 6: ...1 3 647449 30 11 2015 MT 732 932 ST3B...

Page 7: ...ISIBILITY 10 E STARTING THE LIFT TRUCK 11 F DRIVING THE LIFT TRUCK 11 G STOPPING THE LIFT TRUCK 12 H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 13 INSTRUCTIONS FOR HANDLING A LOAD 14 A CHOICE OF ATT...

Page 8: ...ASHING THE LIFT TRUCK 25 TRANSPORTING THE LIFT TRUCK 25 IFTHELIFTTRUCKISNOTTOBEUSEDFORALONGTIME 26 INTRODUCTION 26 PREPARING THE LIFT TRUCK 26 PROTECTING THE ENGINE 26 PROTECTING THE LIFT TRUCK 26 BRI...

Page 9: ...t reverse lights reverse buzzer alarm front light rear light light at the jib head etc according to the lift truck model The operator must take into account the operating conditions to define the lift...

Page 10: ...etimelimitdefinedbytheregulations TheoperatormustholdanHGVlicence unlessgrantedanexemption The lift truck must be driven on the public highway in accordance with the instructions given in the manual s...

Page 11: ...n the establishment with respect to the use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person C...

Page 12: ...t against excessive noise Always face the lift truck when getting into and leaving the driving seat and use the handle s provided for this purpose Do not jump out of the seat to get down Always pay at...

Page 13: ...lift truck and the aerial line IMPORTANT Youmustconsultyourlocalelectricalagency Youcouldbeelectrocutedorseriouslyinjuredifyouoperateorparkthelifttrucktooclosetopowercables Intheeventofhighwinds dono...

Page 14: ...does not show the correct display stop the engine and immediately carry out the necessary operations F DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Theoperators attentionisdrawntotherisksinvol...

Page 15: ...ncreasedifthelifttruckisladenortowingatrailer requiringextremevigilance G STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS Never leave the ignition key in the lift truck during the operator s absence When...

Page 16: ...ESCRIPTION INSTRUMENTS AND CONTROLS Fully retract the boom and set the attachment approximately 300 mm off the ground Place the roll corrector in the central position i e the transverse axis of the ax...

Page 17: ...entre of gravity contact your dealer For irregular loads determine the transverse centre of gravity before any movement fig B2 and set it in the longitudinal axis of the lift truck IMPORTANT Itisforbi...

Page 18: ...IPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the load with the jib retracted a...

Page 19: ...ey will go by alternately extending and lowering the jib 1 or if necessary moving the lift truck forward 2 fig F2 Apply the handbrake and place the forward reverse selector in neutral Slightly raise t...

Page 20: ...DWARNING DEVICE If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the j...

Page 21: ...MPORTANT Thisoperationmustbeexceptionalandperformedwithgreatcare Raise the jib and retract the telescopes completely Set the lift truck in position in front of the elevation fig G2 moving very slowly...

Page 22: ...oaded set the load back down in the place from which it was taken If possible lower the load without moving the lift truck Raise the jib 1 to release the load retract 2 and lower the jib 3 to set the...

Page 23: ...gently and smoothly to minimise swinging of the load Carry the load a few centimetres above the ground max 30 cm the shortest possible jib length Do not exceed the offset indicated on the load chart I...

Page 24: ...quaint themselves with the emplacement and operation of all control instruments prior to operating the platform Check before use that the platform has been correctly assembled and locked onto the lift...

Page 25: ...cult Largerwavesforming whitecapseverywhere somespray 7 Neargale 28 33 50 61 13 9 17 1 Whole trees in motion inconvenience felt whenwalkingagainstthewind Sea heaps up white foam from breaking waves be...

Page 26: ...cessible place The user must ensure that the instruction manual is accessible at all times and that operators have read and understood it INSTRUCTIONS Take up position in a stable place with no risk o...

Page 27: ...Place the safety wedge 1 on the rod of the lifting cylinder and secure with the rod 2 and the pin 3 Slowly lower the jib then stop the hydraulic movements before it comes into contact with the wedge R...

Page 28: ...y before working on the electrical circuit WELDING Disconnect the battery before any welding operations on the lift truck When carrying out electric welding work on the lift truck connect the negative...

Page 29: ...the cold after charging it to a maximum Block the outlet with waterproof adhesive tape Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pu...

Page 30: ...able granules GLASS Glass items can be removed and collected for processing by glaziers ENVIRONMENTALPROTECTION By entrusting the maintenance of your lift truck to the MANITOU network the risk of poll...

Page 31: ...1 28 647449 30 11 2015 MT 732 932 ST3B...

Page 32: ...2 1 2 DESCRIPTION 647449 30 11 2015 MT 732 932 ST3B...

Page 33: ...2 2 647449 30 11 2015 MT 732 932 ST3B...

Page 34: ...LIFTTRUCK 10 CHARACTERISTICS MT732ST3B 14 CHARACTERISTICS MT932ST3B 16 TIRES 18 DIMENSIONSANDLOADCHART MT732ST3B 20 DIMENSIONSANDLOADCHART MT932ST3B 22 VISIBILITYMT732ST3B 24 VISIBILITYMT932ST3B 26 IN...

Page 35: ...clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following directives and their transpositions in...

Page 36: ...Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus standar...

Page 37: ...ulicoil 4 234797 Airconditioning option 5 256513 Boomelectricalpredisposition option 6 296998 Maniscopicsafetyinstruction 7 234805 Hydrauliccouplinginstruction 8 250707 Fanreversal option 9 305405 Die...

Page 38: ...52501046 Anti freeze 2 259398 Water dieselseparator 3 52505436 Enginefuse 259398 FUEL WATER SEPARATOR FUEL 2 K23 K21 30A 5A F44 F41 F42 F43 80A F49 F48 F47 60A 30A F46 F45 15A pump Fuel N 52505436 Di...

Page 39: ...45 2 90 1250kg 1500kg 2000kg 2500kg 3200kg 2800kg 0 5m SUIVANT NORME EN 1459 annexe B N 241089 MT732 MT X732 3 0 10 20 30 40 50 60 63 13 10 9 8 7 6 5 4 3 2 1 0m 1 7 6 5 4 3 2 1 0m 4 75 3 60 2 40 1 44...

Page 40: ...W Capacit nominale Rated capacity Capacit nominale Capacidad nominal kg Effort vertical maxi sur crochet de remorquage Maximum vertical force on trailer hook Sforzo verticale massimo sul gancia di tra...

Page 41: ...MANITOU Part no Serial No MANITOU BF 44158 ANCENIS CEDEX FRANCE N 295449 MODELE MODEL MODELLO MODELO SERIE SERIES Ann e de fabrication Year of manufacture Anno di fabbricazione A o de fabricaci n N de...

Page 42: ...1 FRONTAXLE Type Serial No MANITOU Part no REARAXLE Type Serial No MANITOU Part no CAB Type Serial No BOOM MANITOU Part no Date of manufacture FRAME Lift truck serial no 647449 30 11 2015 MT 732 932 S...

Page 43: ...241415 MODELE N dans la s rie Ann e fabrication Masse vide C d G Tablier Cap Nominale Pression de service AVERTISSEMENT RESPECTEZ LA CAPACITE DE L ENSEMBLE CHARIOT ET EQUIPEMENT kg A vide En charge mm...

Page 44: ...2 13 647449 30 11 2015 MT 732 932 ST3B...

Page 45: ...ANCE Size 400 80 24A325162A8ATG Pressure bar 3 ELECTRIC CIRCUIT Battery STANDARD 12V 180Ah 900AEN OPTION Alternator 12V 120A Type ISKRAAAK3869 Starter 12V 4kW Type ISKRAAZF4302 BRAKE CIRCUIT Service b...

Page 46: ...ement for lift truck in standard configuration on flat ground exceptparticularconditions Front unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 Rear unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25...

Page 47: ...ANCE Size 400 80 24A325162A8ATG Pressure bar 3 ELECTRIC CIRCUIT Battery STANDARD 12V 180Ah 900AEN OPTION Alternator 12V 120A Type ISKRAAAK3869 Starter 12V 4kW Type ISKRAAZF4302 BRAKE CIRCUIT Service b...

Page 48: ...ent for lift truck in standard configuration on flat ground exceptparticularconditions Front unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 Rear unladen 1 km h 4 5 2 km h 7 3 3 km h 15 4 km h 25 St...

Page 49: ...70R24XMCL159A8TUBELESS 3 4 1600 4500 2200 850 400 80 24156A8INDPOWERCL TUBELESS 3 15 5R25XHATUBELESS 3 5 DUNLOP 14 9X24T35STABILARGE18PR 3 4 400 70 20T37150B14PRTUBELESS 3 25 405 70 24MPTSPT9168A2 152...

Page 50: ...94 3 33 377 1353 4600 12 14 3 41 379 1348 460 70R24IT520152A8TUBELESS 3 3 850 8 50 2 24 100 380 1000 8 53 2 23 117 449 1600 8 65 2 25 185 710 1750 8 57 2 31 204 758 2200 9 44 2 47 233 890 2250 9 51 2...

Page 51: ...2050 F1 mm 2050 G mm 450 G1 mm 435 G2 mm 435 I mm 742 J mm 890 K mm 1260 L mm 45 N mm 1715 O mm 125 P2 38 P3 53 R mm 3747 S mm 6675 T mm 3519 U1 mm 2299 U2 mm 2488 V mm 4829 V1 mm 1310 V2 mm 3954 W m...

Page 52: ...3 2 1 0m 8 7 6 5 4 3 2 1 0m 6 90 4 16 3 60 2 10 1 45 2 90 1250kg 1500kg 2000kg 2500kg 3200kg 2800kg 0 5m SUIVANT NORME EN 1459 annexe B N 241089 MT732 MT X732 3 0 10 20 30 40 50 60 63 647449 30 11 20...

Page 53: ...2050 F1 mm 2050 G mm 450 G1 mm 435 G2 mm 435 I mm 742 J mm 890 K mm 1260 L mm 45 N mm 1715 O mm 125 P2 38 P3 53 R mm 3550 S mm 7616 T mm 3519 U1 mm 2299 U2 mm 2488 V mm 4829 V1 mm 1310 V2 mm 3757 W m...

Page 54: ...5 4 3 2 1 0m 4 75 3 60 2 40 1 44 6 10 6 58 2 95 1 90 5 40 4 20 500kg 600kg 800kg 1000kg 1200kg 1500kg 2000kg 2500kg 3200kg 0 5m SUIVANT NORME EN 1459 annexe B N 241090 MT932 61 5 60 50 40 30 20 10 0 5...

Page 55: ...LADEN D VISIBILITY DESCRIPTIONANDADJUSTMENTOFREAR VIEWMIRRORS 1 LEFT REAR VIEW MIRROR 2 MAIN RIGHT REAR VIEW MIRROR 3 CENTRAL RIGHT REAR VIEW MIRROR 4 UPPER RIGHT REAR VIEW MIRROR 5 REAR REAR VIEW MI...

Page 56: ...E D B C DIRECTAND ORINDIRECTVISIBILITYBLINDSPOTZONES In accordance with EN15830 the two diagrams indicate blind spot zones on the visibility test circle r 12m and the 1m rectangular zone around the l...

Page 57: ...LADEN D VISIBILITY DESCRIPTIONANDADJUSTMENTOFREAR VIEWMIRRORS 1 LEFT REAR VIEW MIRROR 2 MAIN RIGHT REAR VIEW MIRROR 3 CENTRAL RIGHT REAR VIEW MIRROR 4 UPPER RIGHT REAR VIEW MIRROR 5 REAR REAR VIEW MI...

Page 58: ...m3 1000 50 r 12 m 9 5 m 45 45 A F E D B C DIRECTAND ORINDIRECTVISIBILITYBLINDSPOTZONES In accordance with EN15830 the two diagrams indicate blind spot zones on the visibility test circle r 12m and the...

Page 59: ...2 28 INSTRUMENTS AND CONTROLS 11 12 16 24 30 31 32 21 33 33 6 34 35 38 39 6 36 22 23 20 1 3 4 5 6 7 8 9 10 13 14 17 18 19 20 22 23 25 26 26 27 28 29 40 2 26 26 15 43 647449 30 11 2015 MT 732 932 ST3B...

Page 60: ...FILES 21 LEVEL INDICATOR 22 HEATER CONTROL 23 AIR CONDITIONING CONTROLS AIR CONDITIONING OPTION 24 CAB VENTILATION FILTER 25 WINDSCREEN DEMISTER VENTS 26 HEATING VENTS 27 BRAKE OIL AND WINDSCREEN WAS...

Page 61: ...seat Tour the knob 1 according to the desired height clockwise to rise anti clockwise to lower ensuring that the green indicator lamp 2 remains visible If indicator lamp 2 is red re adjust the height...

Page 62: ...with a trailer it is advised to use the horizontal shock absorber The driver s seat is thus better able to absorb jerks in the direction of travel Swing lever 3 downwards to block the horizontal damp...

Page 63: ...ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortabl...

Page 64: ...may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame Avoid wetting the c...

Page 65: ...ngine ENGINE PREHEATING FAULT INDICATOR LIGHT If the indicator lamp lights up on or flashes while the lift truck is in operation a diagnostic fault has been detected The lift truck will operate in red...

Page 66: ...or lamp remains lit for a few seconds then goes out when the correct engine oil pressure is reached The full engine power is then available ENGINE WATER LEVEL WARNING INDICATOR LAMP If the indicator l...

Page 67: ...en Tosetthetime shortpresstoincrementthevalueorholddown tomovetothenextnumber Dailyhourmeterscreen Resettozero Enginefaultscreen Faultcodedisplay ECUfaultscreen Faultcodedisplay Instantaneousconsumpti...

Page 68: ...ck is at the authorized limit of longitudinal stability The alarm sounds with a very fast intermittent sound All AGGRAVATING hydraulic movements are cut off Cut off may be preceded by an automatic slo...

Page 69: ...s function is disconnected D DISABLING AGGRAVATING HYDRAULIC MOVEMENT CUT OFF IMPORTANT Remainveryvigilantduringthisoperation Theonlyinformationavailabletotheoperatoristhelifttruck sdynamic stability...

Page 70: ...fromanenginewatertemperatureof40 C Bewareoftheriskofsplashesintheeyes Position 1 The help screen comes on for 3 seconds the indicator lamp is lit the fan operates in self cleaning mode for a few secon...

Page 71: ...you cut off all the hydraulic movements The indicator lamp shows when it is in use S ATTACHMENT EASY HYDRAULIC CONNECTION OPTION See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS T TELESCOPE SUSPEN...

Page 72: ...8 FRONTANDREARWINDSCREENWIPERSWITCH FRONT WINDSCREEN WIPER A Front windscreen wiper off B Front windscreen wiper low speed setting C Front windscreen wiper high speed setting D Front windscreen wiper...

Page 73: ...25A OPTION F15 Hydraulic movement control unit 20A F16 Diagnostic plug 5A Ventilation heating relay control 5A F17 OPTION Self cleaning fan 10A OPTION MODCOD MODCL Anti theft system 10A F18 Front wor...

Page 74: ...Lights horn and indicator lights switch 25A F31 Starter relay 5A F32 Diagnostic plug 5A Hydraulic movement control unit 5A Driver presence switch 5A F33 Control panel power supply 2A RELAYS K0 OPTION...

Page 75: ...whichcouldleadtoseriousdamage tothetransmission itisessentialtostopandchangetheworkingconditionsifthetransmissionoiltemperatureindicatorlampcomeson Thispoorchoicemayalsoresultinareductioninthelifttruc...

Page 76: ...INDICATOR LAMPS IMPORTANT Beforeselectingoneofthethreepossiblesteeringpositions bringall4wheelsintoalignmentwiththelifttruckaxis Neverchangethesteeringmodewhilstdriving These green lamps come on to i...

Page 77: ...accumulator NOTE When driving on the road it is highly recommended mandatory in Germany that you cut off all the hydraulic movements see 2 DESCRIPTION 6 SWITCHES A Lifting and tilting control lever B...

Page 78: ...ning unit to be switched on HEATING MODE The controls must be adjusted in the following way C Control with pilot light off B At the required temperature A At the desired speed 1 2 or 3 AIR CONDITIONIN...

Page 79: ...ORUPPERHALF DOOR 30 UNLOCKINGBUTTONFORUPPERHALF DOOR 31 HANDLEFORREARWINDOWOPENING EMERGENCY EXIT Use the rear window as an emergency exit in the event that it is impossible to leave the cab by the do...

Page 80: ...when soldering for example IMPORTANT Operatethebatterycut offnolessthan30secondsafterturningofftheignitionwiththeignitionkey 36 CIGARETTELIGHTER For 12 V appliance and max amperage 10A 34 ROOFLIGHT 3...

Page 81: ...cket 1 41 REARLIGHTS A Left rear indicator B Left rear stoplight C Left rear headlight D Left rear reverse light E Left rear fog light F Right rear fog light G Right rear reverse light H Right rear he...

Page 82: ...2 51 647449 30 11 2015 MT 732 932 ST3B...

Page 83: ...1 TOWINGPIN IMPORTANT Becarefulnottogetyourfingerscaughtorcrushedduringthisoperation Donotforgettoputpinbackinplace Whenuncoupling makesurethatthetrailerissupportedindependently COUPLING AND UNCOUPLI...

Page 84: ...trailer position the lift truck as close as possible to the trailer ring Apply the handbrake on and switch off the engine ON THE FIXED PIN Remove pin 1 remove rod 2 and raise latch 3 Insert or remove...

Page 85: ...l and re enter the code in full If you wait more than 5 seconds between key presses or do not complete entering the code the anti theft system will be reactivated and the red indicator will flash 2 MO...

Page 86: ...t circuit hydraulic pressure Connect or disconnect the rapid connectors of the hydraulic attachment see 4 OPTIONALATTACHMENTSFORUSEWITHTHERANGE PICKINGUPTHEATTACHMENTS 5 ATTACHMENTHYDRAULICCONTROLFORC...

Page 87: ...C AND TRANSMISSION CUT OFF CONTROLS 9 HEADTELESCOPEELECTROVALVE Enables use of two hydraulic functions on the attachment circuit IMPORTANT Foreaseofconnectionofthequick releasecouplers decompressthehy...

Page 88: ...button 5 and push button 3 forward to lock the attachment and backward to release it HYDRAULIC ATTACHMENT Set switch 2 to position B indicator lamp on Hold down button 5 and operate button 3 forwards...

Page 89: ...rtsaregivenforusewithoutforksandwithout attachments 12 EXTERIORDRAIN BACK Enables connection of a hydraulic attachment for which drain back is required N 265284 Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg...

Page 90: ...2 59 14 ANGULARSECTORONBOOM The angular sector displays the boom angle and thus improves the reading of the load charts 647449 30 11 2015 MT 732 932 ST3B...

Page 91: ...2 60 647449 30 11 2015 MT 732 932 ST3B...

Page 92: ...3 1 3 MAINTENANCE 647449 30 11 2015 MT 732 932 ST3B...

Page 93: ...3 2 647449 30 11 2015 MT 732 932 ST3B...

Page 94: ...SERVICINGSCHEDULE 8 A DAILYOREVERY10HOURSOFSERVICE 10 B EVERY50HOURSSERVICE 14 C EVERY250HOURSOFSERVICE 20 D EVERY500HOURSOFSERVICEOREVERYYEAR 22 E EVERY1000HOURSOFSERVICEOREVERYTWOYEARS 26 F EVERY200...

Page 95: ...RTSFORMAINTENANCEOPERATIONS YOUBENEFITFROMOURKNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replacement parts Help with...

Page 96: ...R Part number 799967 Change 1000 H TURBO 2 SELF CLEANING PRE FILTER OPTION Part number 266360 turbo FUEL TANK BREATHER Part number 266219 Change 1000 H TRANSMISSION GEAR BOX OIL FILTER Part number 561...

Page 97: ...PICJ4 15W40 20W50 40 C 30 20 10 0 10 20 30 40 50 C COOLING CIRCUIT 20 5Litres COOLINGLIQUID 35 C 40 C 30 20 10 0 10 20 30 40 50 C FUEL TANK 120Litres DIESELFUEL TRANSMISSION ORGANSTOBELUBRICATED CAPAC...

Page 98: ...C 30 20 10 0 10 20 30 40 50 C REAR WHEEL REDUCTION GEAR PIVOTS REAR AXLE OSCILLATION MANITOUGREASEBLUEMULTI PURPOSE PACKAGING OIL PRODUCT PACKAGING PARTNUMBER 1LITRE 2LITRES 5LITRES 20LITRES 55LITRES...

Page 99: ...N Fueltankbreather 3 27 R I C enginesilentblocks C 3 I C enginerates C 3 Valvesclearances C C 3 Coolingliquid 3 30 V Safetydryairfiltercartridge 3 31 R Radiator C 3 Waterpumpandthethermostat C 3 Alter...

Page 100: ...oning OPTION 3 32 N C ELECTRICITY Longitudinalstabilitylimiterandwarningdevice 3 12 35 C C XXX Conditionofwiringharnessandcables C 3 Lightsandsignals C 3 Warningindicators C 3 Frontheadlights 3 36 A B...

Page 101: ...quid thenchangethecoolingcircuitliquidassoonaspossible see 3 MAINTENANCE F1 COOLINGLIQUID Open the engine bonnet The liquid must be at the MAXIMUM level on the expansion tank 1 If necessary add coolin...

Page 102: ...the tank IMPORTANT Whencleaning takecarenottoletimpuritiesintothedryairfilter Loosen nut 1 remove cover 2 and empty the tank Clean the pre filter unit with a clean dry cloth and reassemble the unit A...

Page 103: ...dprogressestostage3 TESTNOTOK Beeps twice fault indicator lamp comeson Exittestmode Gotostage4 STEP 3 3 2 1 First and second green LEDs continuouslylit ThirdgreenLEDflashing Testbuttonlit Lowertheboom...

Page 104: ...3 13 647449 30 11 2015 MT 732 932 ST3B...

Page 105: ...the disassembly and reassembly of the cartridge see 3 MAINTENANCE E1 DRY AIR FILTER CARTRIDGE Clean the filter cartridge using a compressed air jet max pressure 3 bar directed from the top to the bott...

Page 106: ...CE E6 GEAR BOX OIL Visually check that there is no leakage or seepage of oil in the transmission B4 TYREPRESSUREANDWHEELNUTTORQUES CHECK IMPORTANT Checkthattheairhoseiscorrectlyconnectedtothetirevalve...

Page 107: ...tors 3 Lubricator of the tilt cylinder foot axle 1 lubricator 4 Lubricator of the tilt cylinder head axle 1 lubricator 5 Lubricator of the lifting cylinder foot axle 1 lubricator 6 Lubricator of the l...

Page 108: ...n level ground IMPORTANT Ifthebrakeoillevelisabnormallylow consultyourdealer Loosen screw 1 and lift up the brake fluid and windscreen washer tank access panel 2 The level is correct when it is at the...

Page 109: ...casing B10 CONDENSERCORE AIRCONDITIONINGOPTION CHECK CLEAN IMPORTANT Inapollutingatmosphere cleantheradiatorcoreeveryday Donotuseawaterjetorhigh pressuresteamasthis coulddamagethecondenserfins Remove...

Page 110: ...3 19 647449 30 11 2015 MT 732 932 ST3B...

Page 111: ...KE CHECK ADJUST Place the lift truck on level ground with the rated load in the transport position Check the tightening adjustment by locking the parking brake in position A Pull on the lift truck rea...

Page 112: ...TENANCE LUBRICANTS AND FUEL through the filler port 2 Refit and tighten the level plug 1 tightening torque 34 to 49 N m C6 FRONTANDREARWHEELREDUCTIONGEAROILLEVEL CHECK Place the lift truck on level gr...

Page 113: ...drained properly REPLACEMENT OF THE FILTER Unscrew and discard the engine oil filter 6 together with its seal Clean the filter bracket with a clean lint free cloth Lightly grease the new seal before r...

Page 114: ...ating the hydraulic control IMPORTANT Thoroughlycleantheoutsideofthefilteranditssurroundingsbeforeanyoperationtopreventanyriskofpolluting thehydraulicsystem Tightenthebodyofthefilterexclusivelybyhanda...

Page 115: ...d the differential oil still warm IMPORTANT Disposeofthedrainoilinanecologicalmanner Place a container under the drain plugs 1 and unscrew them Remove level plug 2 and filling plug 3 to ensure that th...

Page 116: ...3 25 647449 30 11 2015 MT 732 932 ST3B...

Page 117: ...indicator on the filter Before mounting check the condition of the new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Insert the cartridge within the axis of the filter and push it home pre...

Page 118: ...AN E5 FUELTANKBREATHER CHANGE Place the lift truck on level ground with the engine stopped IMPORTANT Whilecarryingouttheseoperations donotsmokeorapproachwithaflame Nevertrytocarryoutweldingoranyothero...

Page 119: ...and set aside the O ring joint and sealing washer Allow the rest of the oil to drain away Remove and clean the strainer using a compressed air jet Clean the magnetic section on the plate Refit the ass...

Page 120: ...ce a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through l...

Page 121: ...he container and screw the hose fully to the drain connector 2 Remove filler plug 4 from the expansion tank and fully open the heating control to ensure proper emptying Let the cooling circuit drain e...

Page 122: ...AN F7 HYDRAULICFLUIDTANKFILTERCAP REPLACE F8 DISTRIBUTORCONTROLHEADFILTER REPLACE Place the lift truck on level ground with the engine stopped and the boom retracted and lowered as far as possible IMP...

Page 123: ...OPTION CLEAN CHECK CLEANING CONDENSER AND EVAPORATOR COILS CLEANING CONDENSATE TRAY AND RELIEF VALVE COLLECTING COOLANT TO REPLACE FILTER DRIER REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CO...

Page 124: ...remove the belt Remove the alternator belt 4 NOTE Take advantage of belt removal to check the correct operation of the pulleys and bearings noise rubbing play etc REFITTING THE BELT Refit a new alter...

Page 125: ...he axle opposite to the wheel to be changed Loosen the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack Raise the wheel un...

Page 126: ...dTEST buttons TwobeepswillsoundandalltheLEDswillflashtwicetoconfirmthestartoftheprocedure STEP2 1 Anaudiblebeep FirstgreenLEDflashing Testbuttonflashing Withoutattachments Carriagetiltedfullybackwards...

Page 127: ...nearanakedflame Workinawell ventilatedarea Intheeventofelectrolytebeingspilledontotheskinorsplashedintheeyes rinsethoroughlywithcoldwaterfor 15minutesandcalladoctor Remove the protective casing and th...

Page 128: ...nto account the position of the lift truck center of gravity for lifting A 1470mm B 1090mm MT732ST3B A 1450mm B 1110mm MT932ST3B Place the hooks in the fastening points 1 provided 3 37 1 1 1 B A 64744...

Page 129: ...tationoftheturboshaft withoutlubricationwhentransportingthevehicle LOADING THE LIFT TRUCK Block the wheels of the platform Attach the loading ramps to the platform in such a way as to give the shallow...

Page 130: ...4 1 4 O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE 647449 30 11 2015 MT 732 932 ST3B...

Page 131: ...4 2 647449 30 11 2015 MT 732 932 ST3B...

Page 132: ...3 TABLE OF CONTENTS 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION 5 PICKINGUPTHEATTACHMENTS 6 TECHNICALSPECIFICATIONSOFATTACHMENTS 8 ATTACHMENTSHIELDS 13 647449 30 11 2015 MT 732 932 ST3...

Page 133: ...4 4 647449 30 11 2015 MT 732 932 ST3B...

Page 134: ...heattachmenthavinglesscapacitythanthelifttruck neverexceedthislimit Some particular uses require the adaptation of the attachment which is not provided in the price listed options Optional solutions e...

Page 135: ...riage under the locking tube of the attachment slightly lift the boom incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking...

Page 136: ...esurethattherapidconnectorsarecleanandprotecttheholeswhicharenotused withthecapsprovided Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the...

Page 137: ...1040DL TFF35MT 1300DL PARTNUMBER 751543 751544 Rated capacity 3500kg 3500kg Side shift 2x100mm 2x100mm Width 1040mm 1300mm Weight 345kg 375kg FLOATING FORK PARTNUMBER 415801 Section 125x45x1200mm Wei...

Page 138: ...AGE PFB35N1260DL PFB35N1580DL REFERENCE 52000101 52000102 Rated capacity 3150kg 3150kg Side shift 2x100mm 2x100mm Width 1260mm 1580mm Weight 175kg 300kg STANDARDIZED TILTING FORK CARRIAGE LOAD BACK RE...

Page 139: ...capacity 904l 990l Width 2250mm 2450mm Ground 390kg 410kg CLAMSHELL BUCKET REMOVABLE AND REVERSIBLE BLADE CBR1000L2450LDR PARTNo 52000370 Rated capacity 990l Width 2450mm Ground 441kg MULTIPURPOSE BUC...

Page 140: ...205kg 220kg CONCRETE BUCKET WITH SPOUT ADAPTABLE ON FORKS BBG500S4 BBHG500S4 PARTNUMBER 654411 751464 Rated capacity 500l 1300kg 500l 1300kg Width 1100mm 1100mm Weight 220kg 235kg SPOUT BUCKET ADAPTA...

Page 141: ...210kg CRANE JIB WITH WINCH PT600MTS6 REFERENCE 708538 Rated capacity 600kg Weight 288kg 15 15 MULTI DIRECTIONAL CRANE JIB PO600L2500 PO1000L1500 PO2000L1000 REFERENCE 784641 784642 784643 Rated capaci...

Page 142: ...4 13 BOOM CRANE JE6000 600 REFERENCE 939995 Rated capacity 600kg Weight 182kg BOOM CRANE WITH BIG BAG HBB1500 2400 REFERENCE 931627 Rated capacity 2400kg Weight 186kg 647449 30 11 2015 MT 732 932 ST3B...

Page 143: ...hatthewidthoftheprotectoryouchooseislessthanorequaltothewidthofthebucket PARTNUMBER 206734 206732 206730 Width 1375mm 1500mm 1650mm PARTNUMBER 235854 206728 206726 Width 1850mm 1950mm 2000mm PARTNUMBE...

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