Manitou MI 50L D ST3B S2 Operator'S Manual Download Page 6

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647650 (19/02/2018) MI-X 50L/60/70 D C ST3A S2 / MI 50L/60/70 D ST3B S2 / MI 50L/60/70 G S2

Summary of Contents for MI 50L D ST3B S2

Page 1: ...PERATOR S MANUAL ORIGINAL INSTRUCTIONS EN 19 02 2018 647650 MI X 50L D C ST3A S2 MI X 60 D C ST3A S2 MI X 70 D C ST3A S2 MI 50L D ST3B S2 MI 60 D ST3B S2 MI 70 D ST3B S2 MI 50L G S2 MI 60 G S2 MI 70 G S2 ...

Page 2: ...of its design The level of equipment of the lift truck depends on the options chosen and the country of sale According to the lift truck options and the date of sale certain items of equipment functions described herein may not be available Descriptions and figures are non binding MANITOU reserves the right to change its models and their equipment without being required to update this manual The M...

Page 3: ... commentaries and instructions even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and criminal prosecution The logos as well as the visual identity of the company are the property of MANITOU BF and may not be used without express and formal authorization All rights are reserved 12 01 2018 ...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 5: ...1 OPERATING AND SAFETY INSTRUCTIONS 1 1 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 6: ...1 2 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 7: ...1 3 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 8: ...RTING THE LIFT TRUCK 1 9 B DRIVER S OPERATING INSTRUCTIONS 1 9 C ENVIRONMENT 1 9 D VISIBILITY 1 10 E STARTING THE LIFT TRUCK 1 10 F DRIVING THE LIFT TRUCK 1 11 G STOPPING THE LIFT TRUCK 1 12 H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 1 12 INSTRUCTIONS FOR HANDLING A LOAD 1 13 A CHOICE OF ATTACHMENTS 1 13 B WEIGHT OF LOAD AND CENTRE OF GRAVITY 1 13 C TRANSVERSE ATTITUDE OF THE LIFT TRUCK 1 13 D...

Page 9: ...ROTECTING THE LIFT TRUCK 1 18 BRINGING THE LIFT TRUCK BACK INTO SERVICE 1 19 LIFTTRUCKDISPOSAL 1 20 RECYCLING OF MATERIALS 1 20 METALS 1 20 PLASTICS 1 20 RUBBER 1 20 GLASS 1 20 ENVIRONMENTAL PROTECTION 1 20 WORN OR DAMAGED PARTS 1 20 USED OIL 1 20 USED BATTERIES 1 20 1 5 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 10: ...sure that the lift truck is appropriate for the work to be done and perform certain tests in accordance with current legislation B ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS In addition to series equipment mounted on your lift truck many options are available such as road lighting stop lights revolving light reverse lights reverse buzzer alarm front light rear light etc The ...

Page 11: ...ra equipment addition of counterweights unapproved attachments alarm systems etc In this event the manufacturer cannot be held liable D FRENCH ROAD TRAFFIC RULES Only one certificate of conformity is issued It must be kept in a safe place The driving of non approved lift trucks on the public highway is subject to the provisions of the highway code relating to special machines defined in article R3...

Page 12: ... is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this purpose He must keep the lift truck properly cleaned if this is among his responsibilities The operator is responsible for carrying out daily maintenance operations 3 MAINTENANCE 10H DAILY MAINTENANCE The operato...

Page 13: ...heir intended purposes e g climbing onto or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is forbidden to leave the cab without first putting these controls in neutral It is prohibited to carry passengers either on the lift truck or in the cab C ENVIRONMENT Comply with site safety regulations If you have to use the lift t...

Page 14: ...es Keep all components affecting visibility in a clean properly adjusted state and in good working order e g windscreens windows windscreen wipers windscreen washers driving and work lights rear view mirrors E STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Thelifttruckmustonlybestartedupormanoeuvredwhentheoperatorissittinginthedriver scab withhisseatbeltadjustedandfastened Never try to star...

Page 15: ...isibility is adequate Take bends slowly In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently never abruptly Only use the lift truck s forward reverse selector from a stationary position and never do so abruptly Do not drive with your foot on the brake pedal Always remember that hydrostatic type steering is extremely sensitive ...

Page 16: ... eliminate all the fuel in the feed tube H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY FRENCHROADTRAFFICRULES The driving of non approved lift trucks on the public highway is subject to the provisions of the highway code relating to special machines defined in article R311 1 of the highway code in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to s...

Page 17: ... lift truck for the attachment used Do not exceed the rated capacity of the attachment Never lift a load in a sling without the attachment provided for the purpose There are optional solutions contact your dealer B WEIGHT OF LOAD AND CENTRE OF GRAVITY Before taking up a load you must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitu...

Page 18: ...ock the load if necessary Continue to move the lift truck forwards 2 tilting the carriage 3 fig D4 backwards to position the load on the forks and check the load s longitudinal and lateral stability D PICKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the load with the forks in a horizontal position fig D1 Adjust the fork spread and centring in connection with the load fig D2...

Page 19: ...il the load is higher than the pile and move the lift truck forward 2 fig E6 very carefully and gently until the load is over the pile Put the handbrake on and set the forward reverse selector to neutral Place the load in a horizontal position by tilting the mast forwards 1 and lay it down on the pile 2 while checking the correct positioning of the load fig E7 Reverse the lift truck 1 very slowly ...

Page 20: ...ividuals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be indicated LUBRICANTANDFUELLEVELS Use the recommended lubricants never use contaminated lubricants Do not fill the fuel tank when the engine is running Only fill up the fuel tank in areas specified for this purpose Do not fill the fuel tan...

Page 21: ...onic components WASHINGTHELIFTTRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift truck doors windows cowls During washing avoid the articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents components susceptible of being damaged particularly e...

Page 22: ... to pressurise the circuit and bring it up to working temperature Switch off the engine Check the DEF level and top up if required PROTECTINGTHEENGINE Contact your dealer to obtain the procedure for protecting the inside of the engine use of protection product Fill the tank with fuel 3 MAINTENANCE 10H DAILY MAINTENANCE Replace the coolant 3 MAINTENANCE 2 000 HOURS PERIODIC MAINTENANCE Leave the en...

Page 23: ...lifttruck Top up with new DEF Diesel Exhaust Fluid 2 DESCRIPTION INSTRUMENTS AND CONTROLS accordingtomodeloflifttruck Refit and set the tension in the drive belts 3 MAINTENANCE FILTER CARTRIDGES AND BELTS Turn the engine with the starter to restore the engine oil pressure Reconnect the engine cut off solenoid Lubricate the lift truck completely 3 LIFT TRUCK MAINTENANCE IMPORTANT Ensuretheareaissuf...

Page 24: ...the maintenance of your lift truck to the MANITOU network the risk of pollution is limited and the contribution to environmental protection contribution is made WORN OR DAMAGED PARTS Do not dump them in the countryside MANITOU and its network have signed up to a scheme of environmental protection through recycling USED OIL The MANITOU network organises the collection and processing of used oil pro...

Page 25: ...2 DESCRIPTION 2 1 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 26: ...2 2 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 27: ...AS2 MI X60DCST3AS2 MI X70DCST3AS2 2 10 CHARACTERISTICS MI50LDST3BS2 MI60DST3BS2 MI70DST3BS2 2 12 CHARACTERISTICS MI50LGS2 MI60GS2 MI70GS2 2 14 CHARACTERISTICSOFMASTSWITHROLLERSANDLOADCHARTS 2 16 FRONTANDREARTYRES 2 18 INSTRUMENTSANDCONTROLS 2 20 2 3 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 28: ...ctives and their transpositions into national law 2006 42 CE 8 Pour les machines annexe IV For annex IV machines 9 Numéro d attestation Certificate number 10 Organisme notifié Notified body 15 Normes harmonisées utilisées Harmonised standards used 16 Normes ou dispositions techniques utilisées Standards or technical provisions used 17 Fait à Done at Ancenis 18 Date Date 19 Nom du signataire Name o...

Page 29: ...direktīvām un to transpozīcijai nacionālajā likumdošanā 8 Iekārtām IV pielikumā 9 Apliecības numurs 10 Reģistrētā organizācija 15 lietotajiem saskaņotajiem standartiem 16 lietotajiem tehniskajiem standartiem un specifikācijām 17 Sastādīts 18 Datums 19 Parakstītāja vārds 20 Amats 21 Paraksts mt 1 Dikjarazzjoni ta Konformità KE oriġinali 2 Il kumpanija 3 Indirizz 4 fajl tekniku 5 Manifattriċi tal ma...

Page 30: ...uction 5 52521805 Slinging instruction 6 24653 Slinging instruction 7 300681 Safety instruction 8 52523299 Emergency stop button 9 52521562 Lift truck start up instruction 10 Consultyourdealer Load chart according to model 11 Consultyourdealer Attachment load chart according to model 12 Caution risk of scalding 13 52521587 Diesel fuel 14 289101 Tie down point 15 52521860 Hydraulic oil tank 16 Cons...

Page 31: ...IDAD EFECTIVA CAPACITA EFFETTIVA D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta...

Page 32: ...spressure bar Tyrepressure bar As our policy is to promote a constant improvement in our products our range of lift trucks may undergo certain modifications without any obligation for us to advise our customers When you order parts or when you require any technical information always specify NOTE For the owner s convenience it is recommended that a note of these numbers is made in the spaces provi...

Page 33: ...gpressure FRAME Serialnumber Productidentificationnumber MAST Mastidentificationno 2 9 N 241415 MODELE N dans la série Année fabrication Masse à vide C d G Tablier Cap Nominale Pression de service AVERTISSEMENT RESPECTEZ LA CAPACITE DE L ENSEMBLE CHARIOT ET EQUIPEMENT kg A vide En charge mm MANITOU BF 44158 ANCENIS CEDEX FRANCE 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI...

Page 34: ...ive wheel 4x 3 5 1 Number of rear wheels x drive wheel 2 3 6 Front wheel gauge middle of wheels b10 mm 1489 3 7 Rear wheel gauge middle of wheels b11 mm 1700 DIMENSIONS 4 1 Tilt of mast forward α 6 4 1 1 Tilt of mast backward β 12 4 2 Height of mast lowered h1 mm 2500 4 3 Normal free lift h2 mm 160 4 4 Lift height h3 mm 3000 4 5 Height of extended mast h4 mm 4420 4 7 Height of driver protection ca...

Page 35: ...r Cummins QSB3 3 7 2 Useful power kW 74 7 3 Rated speed rpm 2200 7 4 Number of pistons Capacity cm 4 3 300 7 5 Fuel consumption accordingtoVDIcycle l h 7 2 MISCELLANEOUS 8 2 Working hydraulic pressure for attachments Bar 195 8 3 Oil flow rate for attachments l min 55 8 4 Measured guaranteed mean noise level at the ear of the operator when travelling as per standard EN 12053 db A 88 8 5 Towing hook...

Page 36: ...ve wheel 4x 3 5 1 Number of rear wheels x drive wheel 2 3 6 Front wheel gauge middle of wheels b10 mm 1489 3 7 Rear wheel gauge middle of wheels b11 mm 1700 DIMENSIONS 4 1 Tilt of mast forward α 6 4 1 1 Tilt of mast backward β 12 4 2 Height of mast lowered h1 mm 2500 4 3 Normal free lift h2 mm 160 4 4 Lift height h3 mm 3000 4 5 Height of extended mast h4 mm 4420 4 7 Height of driver protection cab...

Page 37: ...2 Useful power kW 55 4 7 3 Rated speed rpm 2200 7 4 Number of pistons Capacity cm 4 3 600 7 5 Fuel consumption accordingtoVDIcycle l h 9 4 MISCELLANEOUS 8 2 Working hydraulic pressure for attachments Bar 195 8 3 Oil flow rate for attachments l min 55 8 4 Measured guaranteed mean noise level at the ear of the operator when travelling as per standard EN 12053 db A 84 8 5 Towing hook DIN type Average...

Page 38: ...5 1 Number of rear wheels x drive wheel 2 3 6 Front wheel gauge middle of wheels b10 mm 1489 3 7 Rear wheel gauge middle of wheels b11 mm 1700 DIMENSIONS 4 1 Tilt of mast forward α 6 4 1 1 Tilt of mast backward β 12 4 2 Height of mast lowered h1 mm 2500 4 3 Normal free lift h2 mm 160 4 4 Lift height h3 mm 3000 4 5 Height of extended mast h4 mm 4420 4 7 Height of driver protection cab h6 mm 2430 4 ...

Page 39: ...PSI 4 3L 7 2 Useful power kW 74 7 3 Rated speed rpm 2300 7 4 Number of pistons Capacity cm V6 4 300 7 5 Fuel consumption accordingtoVDIcycle l h 14 9 MISCELLANEOUS 8 2 Working hydraulic pressure for attachments Bar 195 8 3 Oil flow rate for attachments l min 120 8 4 Measured guaranteed mean noise level at the ear of the operator when travelling as per standard EN 12053 db A 88 8 5 Towing hook DIN ...

Page 40: ...000 5000 6000 7000 4000 4000 4000 4500 5500 6500 4500 160 3300 5907 5500 5667 6 6 4500 4500 4500 5000 6000 7000 4500 4500 4500 4500 5500 6500 5000 160 3550 6407 6000 6167 6 6 5000 5000 5000 5000 6000 7000 5000 5000 5000 4500 5500 6500 DUPLEX FREE LIFT 3000 1495 1335 2450 4137 3955 4115 6 12 3000 3000 3000 5000 6000 7000 3000 3000 3000 4500 5500 6500 3300 1645 1485 2600 4437 4255 4415 6 12 3300 330...

Page 41: ...ES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTA...

Page 42: ...0 8 25 15 14PR JUM PRESSURE unladen 2050 2000 1950 laden 5750 6500 7400 REAR PRESSURE bar TYRELOAD kg MI X 50L D E3 S1 MI 50L D ST3B S1 MI 50L G S1 MI X 60 D E3 S1 MI 60 D ST3B S1 MI 60 G S1 MI X 70 D E3 S1 MI 70 D ST3B S1 MI 70 G S1 ADVANCE 8 25 15 14PR PPS PRESSURE SOLID SOLID SOLID unladen 2100 2450 2850 laden 900 900 900 8 25 15 14PR PRESSURE unladen 2100 2450 2850 laden 900 900 900 2 18 64765...

Page 43: ...ARDGROUND SOFTGROUND ADVANCE 8 25 15 14PR PPS JUM SOLID 1950 2000 2050 5750 6500 7400 8 25 15 14PR JUM 1950 2000 2050 5750 6500 7400 8 25 15 14PR PPS SOLID 900 2100 2450 2850 8 25 15 14PR 900 2100 2450 2850 2 19 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 44: ...TS OPTION 2 32 22 DRIVER S CAB ACCESS HANDLES 2 33 23 DOOR OPENING HANDLES OPTION 2 33 24 DOOR HANDLES OPTION 2 33 25 CAB DOOR SLIDING WINDOWS OPTION 2 33 26 REAR WINDOW OPENING OPTION 2 33 27 WINDSCREEN WASHER TANK ACCESS PANEL 2 33 28 ENGINE COVER OPENING 2 33 29 FUSES AND RELAYS UNDER THE ENGINE BONNET 2 33 30 FRONT HEADLIGHTS 2 37 31 REAR LIGHTS 2 37 32 REAR WORKING LIGHT 2 37 33 FLASHING LIGH...

Page 45: ...2 21 26 28 16 1 2 18 28 11 5 24 14 25 22 24 22 28 7 8 17 10 9 21 21 15 15 15 15 6 5 6 27 23 3 23 34 12 4 16 13 13 11 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 46: ...ases the comfort of the seat and the driver s freedom of movement Turn knob to 1 to adjust the height and depth of the lumbar support of the upper part of the back rest Turn knob to 2 to adjust the height and depth of the lumbar support of the lower part of the back rest ANGLE ADJUSTMENT OF THE BACK REST FIG D Support the back rest pull the lever and position the back rest to find the desired posi...

Page 47: ...at belt is not twisted Place the seat belt at hip level Attach the seat belt and check that it locks Adjust the seat belt to your body shape without compressing your pelvis and without excessive slack 4 IGNITIONSWITCH This switch has 3 positions A Ignition switched off and engine stopped B Ignition Only for MI G Ignition and engine preheat Only for MI X D and MI D C The engine starts and returns t...

Page 48: ...k the cause of the electrical system fault and check the alternator belt Consult your dealer if necessary ENGINE OIL PRESSURE If this lamp comes on while the lift truck is in operation switch off the engine immediately seek the cause of the engine fault and check the engine s oil level Consult your dealer if necessary PARKING BRAKE This indicator lamp comes on when the parking brake is applied DIE...

Page 49: ...S2 A NOT USED B ENGINE WATER TEMPERATURE Zone B1 0 to 50 Use the lift truck with moderation wait for temperature to increase before normal operation Zone B2 60 to 105 Use lift truck normally Zone B3 110 Use lift truck with moderation monitor the temperature Zone B4 120 Stop the lift truck look for the cause of overheating C HOUR METER D LEFT HAND INDICATOR E RIGHT HAND INDICATOR As soon as the ign...

Page 50: ...omes on when the air filter cartridge is clogged up When this light remains continuously lit the cartridge needs changing Stop the lift truck and carry out the necessary repairs MAINTENANCE SERVICING SCHEDULE TRANSMISSION OIL TEMPERATURE If this lamp comes on while the lift truck is in operation switch off the engine immediately seek the cause of the transmission fault and check the transmission o...

Page 51: ...the engine ENGINE SHUTDOWN If the indicator lamp comes on when the lift truck is running stop the engine immediately then Seek the cause possible leak etc Consult your dealer if necessary NOTE If the indicator lamp remains on an engine shut down procedure is initiated The lamp will then flash for 30 seconds before the engine is shut down BRAKE SYSTEM LOW PRESSURE FAULT If the indicator lamp comes ...

Page 52: ...se keys 3 and 4 to adjust the setting Use key 5 to exit the dashboard settings Q FAULT CODE DISPLAY Use keys 1 and 2 to select the setting to view Current faults Faults recorded Clear fault codes dealer access Use key 3 to view the setting Use key 4 to exit the fault codes R LIFT TRUCK SETTINGS DISPLAY ENGINE GEARBOX CONDITION 1 Engine performance 2 Accelerator pedal position 3 Air intake temperat...

Page 53: ...ched off B Right indicator lights C Left indicator lights D Sidelights and rear lights E Main beam headlights and rear lights NOTE Positions D E can be used without switching on the ignition 8 HORN This push button sounds the horn 9 EMERGENCYSTOPBUTTON IMPORTANT Bereadyforhydraulicmovementssuddenlystoppingwhenyoupressthisbutton In case of danger shuts down the engine Pull the button to disable it ...

Page 54: ...tly and push the lever upwards REVERSE C Pull lightly and push the lever downwards NOTE Reverse lights and a reversing sound alarm indicate that the lift truck is travelling in reverse SAFETY FOR MOVING THE LIFT TRUCK Authorisation to move the lift truck is controlled by an electronic unit The operator must observe the following sequence of operations to move the truck forwards or backwards 1 sit ...

Page 55: ...B gradually cuts off the transmission before acting on the front wheels by means of a hydraulic brake system to slow down and stop the lift truck NOTE In order to stop the lift truck with forward or reverse gear engaged keep foot pedal A or B depressed IMPORTANT Prolongeduseoftheservicebrakeandtransmissioncutoffpedalscausesoverheatingandcandamagethe transmission 14 PARKINGBRAKELEVER To prevent acc...

Page 56: ...y increases when lifting the load TILTING THE MAST The lever B backward for backward tilting The lever B forwards for forward tilting ATTACHMENT The lever C forwards or backwards ATTACHMENT OPTION Lever D forwards or backwards 16 LOADCHARTS Comply with the load chart limits for the lift truck for the attachment used OPERATING AND SAFETY INSTRUCTIONS 17 DOCUMENTCLIP 18 DOCUMENTHOLDER Make sure that...

Page 57: ... the handle 4 keep in this position and gently lift the engine cover until the gas strut safety catch 5 locks in place LOWERING THE ENGINE COVER Release the safety catch 5 and gently lower the engine cover Check that the engine cover is properly closed 29 FUSESANDRELAYSUNDERTHEENGINEBONNET Open the engine cover INSTRUMENTS AND CONTROLS Remove covers 1 and 2 to access the fuses and relays Use the p...

Page 58: ... control unit 10A F9 Control panel 10A F10 Engine control unit 5A F11 Engine fault code 5A F12 Gearbox 15A F13 Rear windscreen wiper 15A F14 Front windscreen wiper 20A RELAYS K2 Free K3 Front headlamps K4 Ignition K5 Neutral gear K6 Fast speed K7 Reverse gear K8 Forward gear K9 Free K10 Starting K11 Indicator lights K12 Free K13 Free 2 34 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D...

Page 59: ... 20A F16 Ignition system 20A F17 Starter 25A F18 Vaporizer pressure regulator 5A F19 LPG 10A F20 LPG vacuum 5A F21 Alternator 80A F22 Free F23 Free RELAYS K1 Starting K2 Free K3 Front headlamps K4 Fast speed K5 Neutral gear K6 Forward gear K7 Reverse gear K8 Indicator lights K9 Free K10 Free K11 Free K12 Free K13 LPG power K14 LPG pump K15 LPG starting 2 35 K13 K14 K15 F21 F18 F15 F22 F19 F16 F23 ...

Page 60: ...or lights 10A F11 Free 10A F12 Free 15A F13 Free 5A F14 Free 30A F15 1 Front windscreen wiper 15A F16 2 Rear windscreen wiper 15A F17 3 Free 10A F18 4 Free 10A F19 5 Free 15A F20 6 Free 10A RELAYS K3 Starting K4 K5 Pump K6 Reverse gear K7 Engine preheat K8 K9 K10 K11 K12 Mast K13 Rotating beacon light K14 Rear working light K15 Armrest switch 2 36 F15 F16 F17 F18 F19 F20 647650 19 02 2018 MI X 50L...

Page 61: ... far as possible keep the fuel tank well filled in order to minimise condensation due to the atmospheric conditions IMPORTANT Neversmokeorapproachwithaflameduringfillingoperationsorwhenthetankisopen Neverrefillwhiletheengineisrunning Thefueltankisdegassedviathefillerplug Whenchangingit alwaysuseanoriginalpart withdegassinghole If necessary add diesel oil 3 MAINTENANCE LUBRICANTS AND FUEL Remove ca...

Page 62: ...2 38 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 63: ...3 MAINTENANCE 3 1 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 64: ...MI60DST3BS2 MI70DST3BS2 3 10 FILTERCARTRIDGESANDBELTS MI50LGS2 MI60GS2 MI70GS2 3 11 LUBRICANTSANDFUEL 3 12 Â10H DAILYSERVICINGOREVERY10HOURSOFSERVICE 3 14 Â50H WEEKLYMAINTENANCEOREVERY50HOURSOFSERVICE 3 18 Ân500H PERIODICMAINTENANCE EVERY500HOURSOFSERVICE 3 24 Âo1000H PERIODICMAINTENANCE EVERY1000HOURSOFSERVICEOR2YEARS 3 28 Âp2000H PERIODICMAINTENANCE EVERY2000HOURSOFSERVICEOR4YEARS 3 34 ÂOCCASION...

Page 65: ...UBENEFITFROMOURKNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replacement parts Help with preventive maintenance Efficient help with diagnosis Improvements due to experience feedback Operator training Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical abili...

Page 66: ...UTHORISEDTOCARRYOUTTHISMAINTENANCE These maintenance operations enable the operator to maintain the lift truck in a clean and safe condition MANDATORYFIRST500HOURSOR6MONTHSSERVICE IMPORTANT THISSERVICEMUSTBECARRIEDOUTAFTERTHEFIRST500HOURSOFSERVICEORWITHIN6MONTHSOFSTART UPOFTHEMACHINE WHICHEVEROCCURSFIRST PERIODICMAINTENANCE IMPORTANT THEPERIODICMAINTENANCEMUSTBECARRIEDOUTBYAPROFESSIONALAPPROVEDBYT...

Page 67: ...tion of cylinders leakage rods 3 27 CHECK Fork wear 3 27 CHECK Safety belt 3 28 REPLACE MI DST3BS2 Fuel filter 3 29 REPLACE MI DST3BS2 Fuel pre filter 3 29 CHECK Engine speeds 3 33 CHECK Engine valve clearances 3 33 CHECK Engine silent blocks 3 33 CHECK Gear box silent blocks 3 33 CHECK Condition of wheels and tyres 3 33 CHECK Brake 3 33 CHECK Condition of wiring harnesses and cables 3 33 CHECK Li...

Page 68: ...PERIODICMAINTENANCE EVERY1000HOURSOFSERVICEOR2YEARS ALSOPERFORMTHE500HOURPERIODICMAINTENANCEOPERATIONS CHECK Safety belt 3 28 LUBRICATE Service brake pedal axle 3 28 REPLACE MI DST3BS2 Fuel filter 3 29 PERIODICMAINTENANCE MAINTENANCESCHEDULE Ä OR Ä WHENDUEÂ FIRST6MONTHS FIRST500HOURS 500H or1YEAR 1000H or2YEARS 1500H or3YEARS 2000H or4YEARS PERIODICMAINTENANCEÂ MANDATORYSERVICE MANDATORYSERVICE n ...

Page 69: ...CMAINTENANCEOPERATIONS CHECK Wheel nut tightening torques 3 34 CLEAN Fuel tank 3 34 REPLACE Coolant 3 34 REPLACE Dry air filter safety cartridge 3 36 REPLACE Front axle differential oil 3 36 CHECK Radiator 3 37 CHECK Water pump and thermostat 3 37 CHECK Alternator and starter 3 37 CHECK Alternator belt 3 37 CHECK Turbocharger 3 37 CHECK Injection pump 3 37 CHECK Injectors 3 37 CHECK Swivel pins 3 ...

Page 70: ... 3 38 REPLACE Battery 3 39 ÂOCCASIONALOPERATION TOW Lift truck 3 40 SLING Lift truck 3 40 TRANSPORT Lift truck 3 41 OCCASIONALMAINTENANCEANDOPERATION 3 8 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 71: ...art number 949530 GEAR BOX OIL FILTER Part number 949043 FILTER CAP FOR HYDRAULIC FLUID TANK Part number 950189 SUCTIONSTRAINERFORHYDRAULICOILTANK x2 Part number 949539 Âp2000H PERIODICMAINTENANCE EVERY2000HOURSOFSERVICEOR4YEARS ALSOADDFILTERELEMENTSOFPERIODICMAINTENANCEAT500HOURSAND1000HOURSOFSERVICE SAFETY DRY AIR FILTER CARTRIDGE Part number 948862 ÂOCCASIONALMAINTENANCE ALTERNATOR BELT 1 Part ...

Page 72: ...FILTER Part number N50302445 FILTER CAP FOR HYDRAULIC FLUID TANK Part number 950189 SUCTIONSTRAINERFORHYDRAULICOILTANK x2 Part number 949539 Âp2000H PERIODICMAINTENANCE EVERY2000HOURSOFSERVICEOR4YEARS ALSOADDFILTERELEMENTSOFPERIODICMAINTENANCEAT500HOURSAND1000HOURSOFSERVICE SAFETY DRY AIR FILTER CARTRIDGE Part number 948862 ÂOCCASIONALMAINTENANCE FAN BELT Part number 944380 METAL GEAR BOX OIL FILT...

Page 73: ... Part number 948863 HYDRAULIC RETURN OIL FILTER Part number 949530 GEAR BOX OIL FILTER Part number 949043 FILTER CAP FOR HYDRAULIC FLUID TANK Part number 950189 SUCTIONSTRAINERFORHYDRAULICOILTANK x2 Part number 949539 Âp2000H PERIODICMAINTENANCE EVERY2000HOURSOFSERVICEOR4YEARS ALSOADDFILTERELEMENTSOFPERIODICMAINTENANCEAT500HOURSAND1000HOURSOFSERVICE SAFETY DRY AIR FILTER CARTRIDGE Part number 9488...

Page 74: ...LOGYOIL10W40APICJ4 MI X DCST3AS2 8Litres MI DST3BS2 9Litres MI GS2 4 25Litres 15W40 20W50 40 C 30 20 10 0 10 20 30 40 50 C COOLING CIRCUIT MI50L 60 70 MI80 100 23Litres 28Litres COOLANT 35 C 40 C 30 20 10 0 10 20 30 40 50 C FUEL TANK MI50L 60 70D MI80 100D 110Litres 120Litres GNRHPDIESEL 40 C 30 20 10 0 10 20 30 40 50 C GAS CYLINDER MI G 13kg PropaneLPG MAST PARTSTOBELUBRICATED RECOMMENDATION 40 C...

Page 75: ...UCT PACKAGING PARTNO 1LITRE 2LITRES 5LITRES 20LITRES 55LITRES 209LITRES MANITOUEVOLOGYOIL10W40APICJ4 895837 895838 895839 895840 MANITOUISOVG32HYDRAULICOIL 744638 744637 744636 MANITOUDEXRON IIIAUTOMATICTRANSMISSIONOIL 781630 781631 781632 SPECIALMANITOUOILFORIMMERSEDBRAKES 545976 582391 894257 GREASE PRODUCT PACKAGING PARTNO 400ML 400GR 1KG 5KG 20KG 50KG MANITOUBLACKMULTI PURPOSELUBRICANT 947766 ...

Page 76: ... to prevent leaks and build up of materials e g straw flour sawdust organic waste etc IMPORTANT Particularattentionshouldbepaidtoaccumulationsofflammablematerialsandfuelorlubricantleaks Thesesignificantlyincreasetheriskoffireoutbreaks CHECK Engineoillevel Place the lift truck on level ground with the engine stopped and let the oil settle in the sump Open the engine cover DESCRIPTION INSTRUMENTS AN...

Page 77: ...il through filler port 6 Visually check that there is no leakage or seepage of oil in the engine MI GS2 Pull out and clean the dipstick 1 Reinsert the dipstick and remove it again Check the correct level between the two notches If necessary add oil LUBRICANTS AND FUEL through the filler port 2 Visually check that there is no leakage or seepage of oil in the engine 3 15 1 2 1 2 2 3 4 6 5 647650 19 ...

Page 78: ...vel ground with the engine stopped and allow the engine to cool IMPORTANT Toavoidanyriskofsprayingorburning waituntiltheenginehascooleddownbeforeremovingthecoolingcircuitfillerplug Ifthecoolantisveryhot addonlyhotcoolant 80 C Inanemergency youcanusewaterasacoolant thenchangethecoolingcircuitliquidassoonaspossible p2000H PERIODICMAINTENANCE MI X DCST3AS2 MI DST3BS2 Unscrew the thumbscrews 1 and rem...

Page 79: ...is free from impurities and water Retighten the drain plug while the diesel fuel is flowing out If necessary bleed the fuel supply system OCCASIONAL MAINTENANCE MI DST3BS2 Disconnect electrical wiring harness 1 from the fuel pre filter Place a container under the drain plug 2 Unscrew the drain plug 2 by two turns Allow the diesel fuel to flow out until it is free from impurities and water Re tight...

Page 80: ... the required belt tension Retighten screws 8 tightening torque 22 N m ALTERNATOR BELT Check the tension between pulleys under normal pressure applied by the thumb A 98 N 10 kg belt movement should be between 7 and 10 mm Adjust if necessary Loosen screws 4 by two to three turns Tighten or loosen screw 5 to obtain the required belt tension Retighten screws 4 tightening torque 22 N m FAN BELT Check ...

Page 81: ... of the opening If necessary add oil LUBRICANTS AND FUEL through the filler port 2 Refit and tighten the plugs tightening torque 34 to 49 N m CHECK Tyrepressures CHECK Wheelnuttorques IMPORTANT Checkthattheairhoseiscorrectlyconnectedtothetyrevalvebeforeinflatingandkeepallpersonsatadistanceduringinflation Inflatetotherecommendedtyrepressures Check the torque load of the wheel nuts Non compliance wi...

Page 82: ... Fillinglevel MI X50LD MI50LD MI50LG 45 A 70 70 70 74 74 MI X60D MI60D MI60G 70 B 30 40 50 60 70 MI X70D MI70D MI70G 70 B 30 40 50 60 70 For lift trucks fitted with a hydraulic attachment side shift carriage positioner etc add the equivalent of 25 mm of oil on the dipstick NOTE Always maintain the oil level at a maximum as cooling depends on the oil flowing through the tank If necessary add oil LU...

Page 83: ...ping from the cartridge IMPORTANT Thecartridgemustnotbeblownanywhereneartheairfilterbox Nevercleanthecartridgebytappingitagainstahardsurface Neverwashthedryairfiltercartridge Nevercleantheairfiltersecuritycartridge replaceitwithanewoneifitisdirtyordamaged Clean the cartridge seal surfaces with a damp clean lint free cloth and grease with a silicone lubricant MANITOU part no 479292 Check visually t...

Page 84: ...bricators 2 Tilt cylinder head axles 2 lubricators 3 Tilt cylinder foot axles 2 lubricators 4 Fork carriage according to model 2 3 1 4 4 4 4 4 4 4 CLEAN Condensercore option IMPORTANT Inapollutingatmosphere cleantheradiatorcoreeveryday Donotuseawaterjetorhigh pressuresteamasthis coulddamagetheradiatorfins Visually check whether the condenser is clean and clean it if necessary Clean the condenser u...

Page 85: ...ts consultyourdealer Visually check the state of the mast and the forks Check the alignment of the mast lifting chains between the carriage chain fasteners and the chain rollers Manually verify the chain tension and if necessary adjust as indicated below while ensuring that the carriage is perpendicular to the mast Loosen nut 1 Loosen the chain tensioner lock nut 2 Adjust the tension by tightening...

Page 86: ...nd the plugs and oil filter DRAINING THE OIL Remove the filler plug 4 to ensure that the oil is drained properly Place a container under drain port 5 and unscrew the plug REPLACING THE ENGINE OIL FILTER Unscrew and discard the filter 6 together with its seal Clean the filter holder with a clean lint free cloth Lightly grease the seal before refitting the new filter FILTER CARTRIDGES AND BELTS on i...

Page 87: ...g the new filter FILTER CARTRIDGES AND BELTS on its bracket Tighten the oil filter tightening torque 15 to 17 N m FILLING WITH OIL Refit and tighten the drain plug 5 tightening torque 30 to 40 N m Fill up with oil LUBRICANTS AND FUEL through filler port 7 NOTE For this operation we recommend you use a funnel fitted with a hose Wait a few minutes to allow the oil to flow into the sump Start the eng...

Page 88: ...oil to flow into the sump Start the engine and let it run for a few minutes Check for possible leaks from the drain plug and the oil filter Stop the engine wait a few minutes Check the correct level between the two notches on dipstick 5 Top up the level if necessary REPLACE MI X DCST3AS2 Fuelfilter Switch off the lift truck s ignition Open the engine cover DESCRIPTION INSTRUMENTS AND CONTROLS Unsc...

Page 89: ...and new seals FILTER CARTRIDGES AND BELTS Re prime the fuel circuit with the hand pump 6 on the fuel pre filter Start up the engine and check for leaks If necessary bleed the fuel supply system OCCASIONAL MAINTENANCE CHECK MI GS2 Engineidlingspeed CHECK MI GS2 Ignitionsetting CHECK MI GS2 Sparkplug CHECK MI GS2 Ignitionrotorandhead CHECK MI GS2 LPGcarburettor CHECK MI GS2 LPGpressurereliefvalve CL...

Page 90: ...INTS Check the points listed above together with the following points The correct winding of the belt Condition of the reel guards Roller locking mechanism when the strap is given a sharp tug LUBRICATE Servicebrakepedalaxle IMPORTANT Intheeventofprolongeduseinanextremelydustyoroxidizingatmosphere reducethisintervalto500hoursof serviceoreveryyear Incaseoftechnicalfaults consultyourdealer Remove the...

Page 91: ...fully clean the outside of the pre filter and its holder to prevent dust from getting into the system Disconnect the wiring harness 1 Open bleed screw 2 to ensure proper emptying Place a receptacle under the drain plug 3 and unscrew by two to three turns Re tighten bleed screw 2 once the pre filter is emptied Unscrew and discard the pre filter 4 together with its seal Clean the inside of the filte...

Page 92: ...the filter Check the condition of the new filter cartridge FILTER CARTRIDGES AND BELTS Introduce the cartridge into the filter axis pressing on the edges and not the middle Refit the cover with the valve 4 directed downwards REPLACE Gearboxoil REPLACE Gearboxoilfilter CLEAN Metalgearboxoilfilter Place the lift truck on level ground with the engine stopped and the gear box oil still warm Open the e...

Page 93: ...screw and discard the filter 3 together with its seal Lubricate the seal of the new filter FILTER CARTRIDGES AND BELTS Refit the new filter onto its support bracket hand tighten it only and lock it with a quarter turn CLEANING THE METAL OIL FILTER Unscrew the filter 4 Clean the filter with a compressed air jet Refit the unit FILLING WITH OIL Fill up with oil LUBRICANTS AND FUEL through filler port...

Page 94: ...ugh a quarter turn Remove and clean the filter 6 Clean the filter mounting 7 Refit the unit CLEANING OF STRAINERS Disconnect the hoses 8 Remove the access panel 9 Unscrew the suction strainers 10 in the bottom of the tank Clean the strainers with a compressed air jet Check the condition of the strainers and replace if necessary FILTER CARTRIDGES AND BELTS Refit the unit FILLING UP THE OIL Clean an...

Page 95: ...andtyres CHECK Brake CHECK Conditionofwiringharnessesandcables CHECK Lightsandsignals CHECK Warningindicators CHECK Conditionoftherearviewmirrors CHECK Cabstructure CHECK Framestructure CHECK Conditionofattachments Consultyourdealer 3 33 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 96: ...t the oil is drained properly Place a container under drain plug 2 and unscrew the plug Rinse out with ten litres of clean diesel through filler port 3 Refit and tighten the drain plug 2 tightening torque 29 to 39 N m Fill the fuel tank with clean filtered diesel Refit the filler plug 1 If necessary bleed the fuel supply system OCCASIONAL MAINTENANCE REPLACE Coolant These operations are to be carr...

Page 97: ...INING THE LIQUID Open the engine cover DESCRIPTION INSTRUMENTS AND CONTROLS Unscrew the thumbscrews 1 and remove the housing 2 Remove the expansion tank plug 3 Remove radiator filler cap 4 Place a container under the lower radiator hose 5 and remove it Let the cooling circuit drain entirely while ensuring that the ports do not get clogged Checktheconditionofthehosesaswellasthefastenersandchangethe...

Page 98: ...dge o1000 HOURS PERIODIC MAINTENANCE REPLACE Frontaxledifferentialoil Place the lift truck on level ground with the engine stopped and the still warm differential oil IMPORTANT Disposeofthedrainoilinanecologicalmanner Raise the mast to gain access to the plugs Place a container under drain plug 1 and unscrew the plug Remove level plug 2 and filling plug 3 to ensure that the oil is drained properly...

Page 99: ...wear CHECK Mastliftingchains CHECK Conditionofboomassembly CHECK Mastliftingchainpulleys CHECK Mastguiderollers CHECK Mastbearingrollers CHECK Thicknessofthemastwearingplates CHECK Attachmentcarriage CHECK Hydrauliccircuitpressures CHECK Hydrauliccircuitflowrates CHECK Bearingsandbushings CLEAN Hydraulicoiltankandstrainer CLEAN Air conditioning option Consultyourdealer 3 37 647650 19 02 2018 MI X ...

Page 100: ...n the lift truck OPERATING INSTRUCTIONS UNLADEN AND LADEN Switch on the warning lights option Immobilise the lift truck in both directions on the axle opposite to the wheel to be changed Unlock the nuts of the wheel to be changed REAR WHEEL For this operation we advise you to use the hydraulic jack MANITOU Part no 505507 Place the jack under the counterweight It must be situated in the middle and ...

Page 101: ...etaining strap 2 Disconnect the battery terminals 3 Remove the faulty battery A or B Place a new battery of the same type as the one used for the lift truck observing the and polarity Refit the retaining strap 2 BREAKDOWN REPAIR USING A BACK UP BATTERY Open the engine cover DESCRIPTION INSTRUMENTS AND CONTROLS Bring a back up battery of the same type as the one used for the lift truck together wit...

Page 102: ...or jerky movements SLING Lifttruck Take into account the position of the lift truck centre of gravity for lifting A 1 169mm B 1 131mm MI X50LDCST3AS2 A 1 268mm B 1 032mm MI X60LDCST3AS2 A 1 363mm B 937mm MI X70LDCST3AS2 A 1 170mm B 1 130mm MI50LDST3BS2 A 1 269mm B 1 031mm MI60LDST3BS2 A 1 363mm B 937mm MI70LDST3BS2 A 1 169mm B 1 131mm MI50LGS2 A 1 268mm B 1 032mm MI60LGS2 A 1 363mm B 937mm MI70LGS...

Page 103: ...evehicle LOADING THE LIFT TRUCK Block the wheels of the platform Attach the loading ramps to the platform in such a way as to give the shallowest possible ramp angle for the lift truck Load the lift truck parallel to the platform Shut down the lift truck OPERATING INSTRUCTIONS UNLADEN AND LADEN STOWING THE LIFT TRUCK Fix the chocks to the platform at the front and at the back of each tyre Also fix...

Page 104: ...3 42 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 105: ...4 1 4 OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 106: ...4 2 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 107: ...OPTIONALADAPTABLEATTACHMENTSFORTHERANGE INTRODUCTION 5 TECHNICALSPECIFICATIONSOFATTACHMENTS 6 ATTACHMENTSHIELDS 7 4 3 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 108: ...4 4 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 109: ...t in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this notice IMPORTANT Maximumloadsaredefinedbythecapacityofalifttrucktakingaccountoftheattachment smassandcenterofgravity Intheeventoftheattachmenthavinglesscapacitythanthelifttruck neverexceedthislimit Allattachmentswithasuspendedload winch cranejib cranejibwithwinch hook etc...

Page 110: ...mm 150x60x2000mm Weight kg kg kg PART NO 52525433 Section 150x60x2440mm Weight kg STANDARDIZED FORK MI70 PART NO 52525432 52525434 52525435 Section 150x65x1220mm 150x65x1520mm 150x65x2000mm Weight kg kg kg PART NO 52525436 Section 150x65x2440mm Weight kg 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 111: ...4 7 ATTACHMENTSHIELDS FORK PROTECTOR PART NO 227801 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

Page 112: ...4 8 647650 19 02 2018 MI X 50L 60 70 D C ST3A S2 MI 50L 60 70 D ST3B S2 MI 50L 60 70 G S2 ...

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Manitou MI 50L D ST3B S2, Operator'S Manual

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