Manitou MHT 790 104JD H ST4 S1 Operator'S Manual Download

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649010 EN/US/AU (16/07/2018)

MHT 790 104JD H ST4 S1

OPERATOR'S MANUAL

(ORIGINAL INSTRUCTIONS)

Summary of Contents for MHT 790 104JD H ST4 S1

Page 1: ...649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1 OPERATOR S MANUAL ORIGINAL INSTRUCTIONS...

Page 2: ...nge its models and their equipment without being required to update this manual The MANITOU network consisting exclusively of qualified professionals is at your disposal to answer all your questions T...

Page 3: ...f the company are the property of MANITOU BF and may not be used without express and formal authorization All rights are reserved 25 10 2016 16 07 2018 Update Prop 65 0 2 0 3 UPDATED 1st ISSUE SILICAD...

Page 4: ...ENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 5 LOAD CHARTS FOR INTERCHANGEABLE EQ...

Page 5: ...649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 6: ...ated on stabilisers Depending on the model machine 7 working conditions 8 load table code 53008788 9 indicative drawing of the machine 10 metric system unit of length m and unit of weight kg or imperi...

Page 7: ...hine model MHT 790 6 working conditions 7 load table code 53008789 8 capacity table according to standards in force in the destination country AS 1418 19 9 metric system unit of length m and unit of w...

Page 8: ...649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 9: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 10: ...S OPERATING INSTRUCTIONS 7 C ENVIRONMENT 7 D VISIBILITY 8 E STARTING THE LIFT TRUCK 9 F DRIVING THE LIFT TRUCK 9 G STOPPING THE LIFT TRUCK 10 H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 11 D TRANSV...

Page 11: ...HE LIFT TRUCK 26 TRANSPORTING THE LIFT TRUCK 26 IFTHELIFTTRUCKISNOTTOBEUSEDFORALONGTIME 27 INTRODUCTION 27 PREPARING THE LIFT TRUCK 27 PROTECTING THE ENGINE 27 PROTECTING THE LIFT TRUCK 27 BRINGING TH...

Page 12: ...ignalling and lighting equipment Contact your dealer Take into account climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Ada...

Page 13: ...truck Grossweight Grosscombination weight towingload axleloads maximumspeeds etc accordingtotype version Theoperatormustbeinpossessionofthelifttruck sregistrationdocument pWhentowingatraileroragricult...

Page 14: ...with respect to the use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE The ope...

Page 15: ...ving the driving seat and use the handle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using he...

Page 16: ...ck and the aerial line pYoumustconsultyourlocalelectricalagency Youcouldbeelectrocutedorseriouslyinjuredifyouoperateorparkthelifttrucktooclosetopowercables Intheeventofhighwinds donotcarryouthandlingw...

Page 17: ...on the control instrument panel are off Check all control instruments when the engine is warm and at regular intervals during use so as to quickly detect any faults and to be able to correct them with...

Page 18: ...wthefollowinginstructionsformovingoff Presstheservicebrakepedal Engage1stor2ndgearandselectforwardorreverse Checkthatthereisnothingandno oneobstructingthelifttruck spath Releasetheservicebrakepedaland...

Page 19: ...ly retract the boom and set the attachment approximately 300 mm off the ground Place the roll corrector in the central position i e the transverse axis of the axles parallel to the chassis as model of...

Page 20: ...ations in the centre of gravity in order to determine the load to be handled and be vigilant and take extra care to limit these variations as far as possible C LONGITUDINAL STABILITY LIMITER AND WARNI...

Page 21: ...ION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the load with the jib retracted and...

Page 22: ...y alternately extending and lowering the jib 1 or if necessary moving the lift truck forward 2 fig F2 Apply the handbrake and place the forward reverse selector in neutral Slightly raise the load 1 an...

Page 23: ...DEVICE If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 i...

Page 24: ...soperationmustbeexceptionalandperformedwithgreatcare Raise the jib and retract the telescopes completely Set the lift truck in position in front of the elevation fig G2 moving very slowly and carefull...

Page 25: ...t the load back down in the place from which it was taken If possible lower the load without moving the lift truck Raise the jib 1 to release the load retract 2 and lower the jib 3 to set the load int...

Page 26: ...ve and stop the lift truck gently and smoothly to minimise swinging of the load Carry the load a few centimetres above the ground max 30 cm the shortest possible jib length Do not exceed the offset in...

Page 27: ...tc cannot fall out Do not pile these materials to the point where it is necessary to step over them D USING THE PLATFORM However experienced they may be operators must acquaint themselves with the emp...

Page 28: ...gerwavesforming whitecapseverywhere somespray 7 Neargale 28 33 50 61 13 9 17 1 Whole trees in motion inconvenience felt whenwalkingagainstthewind Sea heaps up white foam from breaking waves begins to...

Page 29: ...ote controls are equipped with some functions that provide high safety levels in order to safeguard the safety of people and property Stop function The stop function brings the machine to a safe state...

Page 30: ...m machine radio remote control until the problem has been completely solved After using the radio remote control Switch off the transmitting unit when work is stopped or temporarily interrupted Do not...

Page 31: ...ions Disposal When disposing of a radio remote control give it to the waste separate collecting services in the user s country Please pay particular attention when recycling the batteries apply local...

Page 32: ...op The green LED on the transmitting unit switches off The POWER LED on the receiving unit switches from blinking to steady on Press the START pushbutton to start the radio remote control Low battery...

Page 33: ...e the safety wedge 1 on the rod of the lifting cylinder and secure with the rod 2 and the pin 3 Slowly lower the jib then stop the hydraulic movements before it comes into contact with the wedge REMOV...

Page 34: ...working on the electrical circuit WELDING Disconnect the battery before any welding operations on the lift truck When carrying out electric welding work on the lift truck connect the negative cable f...

Page 35: ...he engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a maximum Remove the injector...

Page 36: ...RS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the engine over with the starter to allow the oil pressure to rise Reconnect the engine cut off...

Page 37: ...enance of your lift truck to the MANITOU network the risk of pollution is limited and the contribution to environmental protection contribution is made WORN OR DAMAGED PARTS Do not dump them in the co...

Page 38: ...649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 39: ...2 USE 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 40: ...2 2 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 41: ...tagliati Piega 1 mm PER QUOTE SENZA INDICAZIONE TOLLERANZE GENERALI PER QUOTE SENZA INDICAZIONE UNI EN 22768 1 2 0 5 0 2 0 8 0 3 0 15 0 5 0 2 0 1 0 3 0 1 0 05 0 2 0 1 0 05 120 400 30 120 6 30 3 6 0 5...

Page 42: ...2 716919 Attention to the air inlet 3 293887 Engine coolant 4 716926 Risk of leakage of the coolant 5 716906 Shear hands 6 296741 Walking surface 7 716907 Flammable liquid hazard 8 909050 Risk of elec...

Page 43: ...nsoperationmode 5 290183 Dumpsetontelescope 6 184276 Controldirectionselector 7 193032 Conformitycab 8 223324 Patents 9 296739 Cabapproval dependingonmodel 10 Consultervotreconcessionnaire Nameplate 1...

Page 44: ...2 6 7 8 9 10 7 3 4 5 1 11 2 15 N 241621 ORH ORH 12 13 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 45: ...EC DECLARATION OF CONFORMITY 1 DECLARATION CE DE CONFORMITE originale E EC C D DE EC CL LA AR RA AT TI IO ON N O OF F C CO ON NF FO OR RM MI IT TY Y o or ri ig gi in na al l FAC SIMILE 649010 EN US A...

Page 46: ...renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus standartus naudojamus 1...

Page 47: ...time of the delivery of the telehandler LIFTTRUCKMANUFACTURER SPLATE 1 MODEL 2 SERIES 3 Year of manufacture 4 Model year 5 Serial No 6 Power ISO 3046 7 Empty ground 8 Authorised gross vehicle weight...

Page 48: ...MANITOU reference Date of manufacture CHASSIS Lift truck serial no CONNECTIONMANFACTURER SPLATE 1 Model 2 Serial Nr 3 Year manufacture 4 Unladenweight 5 Centre of gravity 6 Rated capacity 7 Operating...

Page 49: ...m intercooler Air admission Fan drive system Electrohydraulic Motor Type Hydraulic Blower fan speed rpm 2550 Number of blades 5 Diameter mm in 660 25 98 TRANSMISSION Main hydraulic pump Pump Type Axia...

Page 50: ...n electrovalves Type Distributor SX14S Lifting circuit bar psi 280 4061 05 L min 190 190 Extension circuit bar psi 280 4061 05 L min 190 145 Tilting circuit bar psi 190 2755 71 280 4061 05 L min 190 1...

Page 51: ...e and forks kg lb 9000 19841 58 Distance from centre of gravity mm in 600 23 62 Capacity at max height with STD carriage and forks kg lb 9000 19841 58 Capacity at max reach with STD carriage and forks...

Page 52: ...2 14 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 53: ...34 80 L 1750 68 90 N 60 2 36 O 1839 72 40 P2 38 P3 26 R 4801 189 02 S 8647 340 43 T 3481 137 05 U1 2478 97 56 U2 2657 104 61 V 5592 220 16 V1 2110 83 07 V2 4884 192 28 W 2473 97 36 Y 12 Z 125 G2 N U1...

Page 54: ...2 16 2 16 LOAD CHARTS MACHINE ON WHEELS 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 55: ...2 17 2 17 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 56: ...2 18 2 18 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 57: ...2 19 2 19 This page intentionally left blank LOA D CHART ARE AVAILABLE UPON REQUEST 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 58: ...ND DISPLAYS Depending on the model of machine 2 1 8 16 11 9 16 7 8 10 20 5 23 8 8 21 22 6 17 3 4 19 1 2 1 1 2 12 13 15 14 25 8 24 24 26 26 Depending the equipment 18 649010 EN US AU 16 07 2018 MHT 790...

Page 59: ...DLE 14 ELECTRIC WINDOW SWITCH 15 OPEN DOOR LEVER 16 LIGHTING HORN AND INDICATOR LIGHTS LEVER 17 FRONT AND REAR WINDSCREEN WIPER LEVER 18 STEERING WHEEL ADJUSTMENT LEVER 19 EMERGENCY STOP BUTTON 20 KEY...

Page 60: ...designed so that it does not require adjustment according to the driver s weight LONGITUDINAL ADJUSTMENT Pull the locking lever 3 2 2 upwards Slide the seat to the desired position Release the lever a...

Page 61: ...plying sufficient pressure to pull it off the stop DRIVER S PNEUMATIC SEAT OPTIONAL Designed for maximum comfort this seat can be adjusted as follows SEAT HEIGHT ADJUSTMENT Sit down correctly in the s...

Page 62: ...preventing the driver from being ejected from the telehandler in a crash or if the telehandler rolls over Sit correctly on the seat Check that seat belt is not twisted Place the seat belt at hip level...

Page 63: ...t limiter for the frontal telehandler SAFETY SYSTEM LAYOUT MC2M control board 1 2 7 TERA7 instrument control panel Slave IO CORE control board 2 2 7 Loading cell 5 2 7 Telescopic boom angle sensor 4 2...

Page 64: ...F5 2 8 8 on the panel 1 2 8 Push the keys F1 F2 F4 F5 2 8 8 to select the pages Push the keys Up Down Plus Minus 2 2 8 Home 3 2 8 Esc 4 2 8 Enter 5 2 8 F3 F6 F7 F8 F9 F10 not used 6 2 8 to move into t...

Page 65: ...dicator km h or mph 7 2 10 8 direction and gear shift indicator 8 2 10 direction N neutral F forwards R reverse 9 warning and indicator lamps 9 2 10 Symbol overview position lights low beams blue high...

Page 66: ...issions from the SCR exhaust gas after treatment system or DEF supply e next paragraph SCR SYSTEM DERATES emergency stop red button safety system exclusion warning alarm service For more details e par...

Page 67: ...DEFTank Fluid Level Signal Out of Range Low DEFTank FluidTemperature Signal Out of Range High DEFTank FluidTemperature Signal Out of Range Low Aftertreatment Inlet NOx Sensor Loss of Communication Af...

Page 68: ...ns Blue light Indicates adequate DEF level Amber warning light Indicates low DEF level Red warning light Indicates the DEF level is lower than the level indicated by the solid illumination Indicators...

Page 69: ...nal Measurement of the distance from the fifth wheel centre to the projection of the point of application for the load reading in Meters with a decimal 6 1 2 11 Boom length optional Reading in Meters...

Page 70: ...PAGE Configurations 1a 2 12 Push the Scroll keys 1 2 13 to select CONFIGURATIONS 1a 2 13 and to access the settings Config 2a 2 14 Tools only with password 2b 2 14 Push the Enter key 3 2 13 to select...

Page 71: ...s voltage 2a 2b 2 15 Options 1e 2 12 Push the Scroll keys 1 2 13 to select OPTIONS 1a 2 13 and to access the function Time setting password required 1a 2 16 Machine settings password required 1b 2 16...

Page 72: ...trol unit to control the voltage 12 MASTER control unit frame BASKET control unit optional LMI load limiter control unit optional CEL loading cell joystick acknowledgement of attachment optional radio...

Page 73: ...er s seat Key selector 2 2 18 or button selector 4 2 18 has two positions 1 and 0 position 1 the load limiter is activated position 0 the load limiter is deactivated During normal use the key selector...

Page 74: ...is in the neutral position for several seconds the moving speed of the telehandler is less than 3 6 km h 2 23 mph The automatic emergency brake is disabled if the gear switch is engaged and the rpm ar...

Page 75: ...aph Warning and indicator lamps WORKING MODES KEY Press key 6 2 19 to select the working mode depending on the type of accessory installed A HANDLING MODE B BUCKET MODE C SUSPENDED LOAD MODE A HANDLIN...

Page 76: ...e anti overturning system bypass key allows to rearm of movements for 10 seconds The open door does not stop the movements Every movement is allowed with the telescopic boom retracted and the overturn...

Page 77: ...Overturning condition Movement Status Lifting telescopic boom Lowering telescopic boom Extending telescopic boom Retracting telescopic boom Backward tilting accessory Forward tilting accessory Optiona...

Page 78: ...the function is active e paragraph Instrument control panel ROTATING BEACON LIGHT SWITCH This switch 2 2 24 controls the operation of the rotating beacon light On the switch 2 2 24 the LED switches on...

Page 79: ...regeneration Note The INTERMEDIATE position of the regeneration switch is the preset automatic regeneration position Note It is possible to return to normal operation at any point during the regenerat...

Page 80: ...isable the safety motor press on 1b 2 29 to enable the safety motor pump To deactivate the control from press on 1b 2 29 to press on 1a 2 29 release the safety block 2 2 29 and press the switch For mo...

Page 81: ...fting height of 3 m from the carriage s axis of articulation with respect to the ground when the boom is retracted When you move beyond this height or make another hydraulic movement tilting telescopi...

Page 82: ...coupling X Y 2 34 To select the hydraulic accessory block device the operator must keep the optional switch 2o e 3o pressed 1 2 35 The operator can activate two pins X Y 2 34 by pressing the optional...

Page 83: ...h 2 2 38 the LED switches on 1 2 38 to indicate that the function is active LATERAL WINDOW WASHER AND WIPER SWITCH This switch 2 2 39 activates the control which activates the lateral wiper and dispen...

Page 84: ...store supply of electric current to the battery and make it possible to restart the i c engine For more details e Baskets use manual 9 EMERGENCY STOP BUTTON In case of emergency press the mushroom sha...

Page 85: ...pad front wheels alignment active green indicator light Indicates alignment of the front wheels in relation to the telehandler axis When the wheels are aligned the indicator lights up REAR WHEELS ALIG...

Page 86: ...r light REMOTE CONTROL OPTIONAL For more details e paragraph Switches remote control disabled remote control active green indicator light STOPPING TELESCOPIC BOOM HYDRAULIC MOVEMENTS For more details...

Page 87: ...more details e paragraph Keypad black indicator light indicates that the optional hydraulic movement is excluded 2ND OPTIONAL WORKING OPTIONAL For more details e paragraph Keypad 2nd optional working...

Page 88: ...MODE Automatic regeneration Manual regeneration Automatic regeneration Automatic regeneration takes place when the soot level reaches the point set in the ECM to trigger regeneration During automatic...

Page 89: ...out at a qualified specialist workshop ALTERNATOR EXCITATION normal functioning of the alternator excitation alternator excitation active red warning light This indicator lights up when the electric...

Page 90: ...leak etc In the event of an abnormal level drop consult your dealer HYDRAULIC OIL FILTER normal functioning of the hydraulic oil filter blocked hydraulic oil filter red warning light This light indica...

Page 91: ...TTENTION Machine alarm active red warning light WARNING LAMPS IN ALARM PAGE For more details e paragraph Control panel and load limiter DISPLAY IN CAB operating normally red warning light on indicates...

Page 92: ...TROLS OPTIONAL Second equipment operating normally red warning light on indicates an error or an anomaly WINDER ON BOOM OPTIONAL Second equipment operating normally red warning light on indicates an e...

Page 93: ...ivates the preheat device if installed II not used III I C engine START UP and return to position 1 when the key is released also deactivates the preheat device if installed fTo start up the forklift...

Page 94: ...by a power assisted hydraulic brake system and allows the telehandler to be slowed down and stopped Press on the brake pedal 2 2 45 to slow or stop the telehandler forward movement INCHING CONTROL Th...

Page 95: ...F G 2 46 can be used without the ignition being on On the control panel the indicator lights indicates the active function e DrivING PAGE F1 2 27 15 FRONT AND REAR WINDSCREEN WIPER LEVER The lever 1 2...

Page 96: ...e 12 Accelerator pedal 2 56 The reversing lights and acoustic reversing alarm indicate that the telehandler is running in reverse NEUTRAL POSITION set the switch N 2 48 to the centre position the gea...

Page 97: ...The button 2 49 identifies the control that increases the torque and the force to a higher level but decreases the travel speed When you press the button 2 49 a green indicator lights on the control p...

Page 98: ...to avoid accidents caused by shaking the machine NOTE When driving on the road it is highly recommended that you cut off all the hydraulic movements e Stopping the telescopic boom hydraulic movements...

Page 99: ...id state If your air conditioning does not seem to be working correctly have it examined by your dealer see 3 MAINTENANCE F EVERY 2000 HOURS OF SERVICE Never try to repair any faults yourself FAN CONT...

Page 100: ...ted HEIGHT ADJUSTMENT Turn the locking control knobs 1 2 54 and slide the commands armrest to the desired position Release the control knobs and ensure it returns to the lock position LONGITUDINAL ADJ...

Page 101: ...57 29 ARMREST AND STORAGE Lift the armrest 1 2 58 to access the storage 2 2 58 30 SIDE STORAGE SPACE Behind driver seat 1 2 59 31 DOCUMENT HOLDER NET Make sure that the operator s manual is in the rig...

Page 102: ...Remove the panel 1 2 61 on front cab and that provides access to the filter ventilators 2 2 61 34 WINDSCREEN WASHER TANK Remove the panel 1 2 61 on front cab and that provides access to the windscree...

Page 103: ...idelight H 2 63 A grid protection is installed on front headlights I 2 63 38 REAR LIGHTS Left rear indicator A 2 64 Left rear stoplight B 2 64 Rear left headlight C 2 64 Rear fog light D 2 64 Rear rev...

Page 104: ...tating beacon light 4 2 65 must be clearly visible on the roof of the cab and plugged in to socket 4 2 65 40 REAR WORK LIGHTS OPTION 1 2 66 41 FRONT WORK LIGHTS OPTION 1 2 67 A Front work lights B Tel...

Page 105: ...ds after having switched off the ignition with the ignition key 45 BOOM SAFETY WEDGE 1 2 70 pOnly use the wedge supplied with the lift truck The lift truck is equipped with a boom safety wedge that mu...

Page 106: ...n the machine 4 2 71 PORTABLE POWDER FIRE EXTINGUISHER Model K2 B Capacity kg 2 Classes 13A 89 BC Technical features Fire classes 13A 89 BC Total weight 3 6 Kg c a Nominal load 2 Kg Extinguishing agen...

Page 107: ...ch and back light switches fuse Cigar lighter light fuse F14 5A 15 Ignition and 15 starter key fuse F15 5A Ve fuse F16 10A Radio fuse F17 3A Tera 7 display 30 fuse F18 10A Front working light fuse F19...

Page 108: ...stic fuse F204 30 A Engine start fuse F53 30 A JD engine unit fuse F54 30 A JD engine unit fuse F55 30 A JD engine unit fuse K114 Engine star relay 1 2 82 2 K464 K411 F474 F475 F477 F476 FUSES AND REL...

Page 109: ...2 84 Information contained the serial number of the radiocontrol S N 2 identification plate of the transmitting unit 2 2 84 Information contained The manufacturing year bar code and ID number of the...

Page 110: ...h rechargeable batteries of the manufacturer The battery must be entered in the relevant housing of the transmitting unit with the technical specification plat facing downward and the contacts directe...

Page 111: ...t on the display 10 2 87 1 Machine function LED and load status display 1 1 Page 0 2 88 FUNCTION AND ALARM WARNING LIGHTS I C engine stop Engine water temperature boiling I C engine fault Telescopic b...

Page 112: ...he radioelectrical control is off Flashes slowly the radio control is started and the radioelectrical con nection is present 1 5 Red LED 1 5 2 88 Off the transmitting unit works properly Flashing the...

Page 113: ...2 3 2 89 2 4 Hydraulic movement speed 2 4 2 89 according to the type of accessory installed 2 5 T S panning movement T or basket levelling O selector switch 2 5 2 89 2 6 Multiple movements 1 2 3 2 6...

Page 114: ...7 Emergency electric pump button to salvage the load 2 90 To withdraw the extensions Keep button 7 2 90 pressed to operate the salvage pump Only perform operations that are strictly required to retur...

Page 115: ...properly hooked at the machine Press enter 3 2 92 to confirm the attachment type Manual mode Immediately after hooking an attachment without the identification device the recognition system does not...

Page 116: ...If a third party helps in coupling or uncoupling the trailer this person must be permanently visible to the driver and wait until the lift truck has stopped the handbrake is on and the I C engine is s...

Page 117: ...3 MAINTENANCE 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 118: ...3 2 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 119: ...INGSCHEDULE 8 A DAILYOREVERY10HOURSSERVICE 10 B EVERY50HOURSSERVICE 12 C EVERY250HOURSOFSERVICE 16 D EVERY500HOURSOFSERVICEOREVERYYEAR 18 E EVERY1000HOURSOFSERVICE 24 F EVERY2000HOURSOFSERVICE 28 G EV...

Page 120: ...INTENANCEOPERATIONS YOUBENEFITFROMOURKNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replacement parts Help with prevent...

Page 121: ...TERNATOR BELT Part number 798258 ALTERNATOR BELT AIR CONDITIONING OPTION Part number 796760 SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 924767 Clean 1000 H SUCTION STRAINER FOR HYDRAULIC OIL T...

Page 122: ...TOBELUBRICATED CAPACITY RECOMMENDATION ENGINE 13L 3 43U S gal 40 C 30 20 10 0 10 20 30 40 50 C SAE0W40 SAE5W30 SAE10W40 SAE10W30 MANITOU EVOLOGY 10W40 API CJ4 40 C 30 20 10 0 10 20 30 40 50 C COOLING...

Page 123: ...R WHEEL REDUCTION GEAR PIVOTS REAR AXLE OSCILLATION MANITOUGREASEBLUEMULTI PURPOSE PACKAGING OIL PRODUCT PACKAGING PARTNUMBER 1L 0 26U S gal 2L 0 52U S gal 5L 1 32U S gal 20L 5 28U S gal 55L 14 52U S...

Page 124: ...maticalternatorbelttensioner 3 24 C C Fueltank 3 26 N Dryairfiltercartridge 3 26 R Enginecrankcaseventilationfilter 3 27 R R I C enginesilentblocks C 3 I C enginerates C 3 Coolingliquid 3 30 V Safetyd...

Page 125: ...ringharnessandcables C 3 Lightsandsignals C 3 Warningindicators C 3 Frontheadlights 3 38 A Batteryfailure 3 38 R FRONT AXLE Frontwheelsreducerspivots 3 17 G G C 3 Frontaxledifferentialoillevel 3 20 C...

Page 126: ...k on level ground with the I C engine stopped and allow the I C engine to cool pToavoidanyriskofsprayingorburning waituntiltheenginehascooleddownbeforeremovingthe coolingcircuitfillerplug Ifthecooling...

Page 127: ...eck Always maintain a good level to avoid alternation of the product Refit the cap A5 FUELPRE FILTER CHECK pCarefullycleantheoutsideofthepre filteranditsholder topreventdustfromgettingintothe system O...

Page 128: ...n the opposite direction to the cooling air flow Remove impurities via the panel using handle 2 B2 TYREPRESSUREANDWHEELNUTTORQUES CHECK pCheckthattheairhoseiscorrectlyconnectedtothetyrevalvebeforeinfl...

Page 129: ...tor 3 Lubricator of the tilt cylinder head axle 1 lubricator 4 Lubricator of the tilt cylinder foot axle 1 lubricator 5 Lubricator of the lifting cylinder foot axle 1 lubricator 6 Lubricator of the li...

Page 130: ...cleantheundersideoftheoildrumbeforefilling Check the level on the low level gauge 1 The level is correct when it is situated above the level of the red point If necessary add oil see 3 MAINTENANCE LUB...

Page 131: ...ONFILTERS CLEAN EXTERNAL CAB VENTILATION FILTER Lift out cab ventilation filter 1 Clean the filter with a compressed air jet Check its condition and change if necessary see 3 MAINTENANCE FILTERS CARTR...

Page 132: ...TIALOILLEVEL CHECK Place the lift truck on level ground with the I C engine stopped Remove the level plug 1 the oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUB...

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Page 134: ...ine D placement sur route pendant de longues p riodes Les parties inspecter et contr ler sont Ch ssis machine Fl che t lescopique Cabine Supports essieu et essieux Supports moteur Stabilisateurs Contr...

Page 135: ...g plug 4 to ensure that the oil is drained properly REPLACEMENT OF THE FILTER Unscrew and discard the engine oil filter 5 together with its seal Clean the filter bracket with a clean lint free cloth L...

Page 136: ...th a new cartridge see 3 MAINTENANCE FILTERS AND BELTS Retighten tank 2 tightening torque 14 N m D5 FUELFILTER CHANGE pCarefullycleantheoutsideofthepre filteranditsholder topreventdustfromgettingintot...

Page 137: ...ing tension if the alternator belt tension is correct If in doubt contact your dealer AUTOMATIC TENSIONER SPRING TENSION IF NECESSARY Place a 1 2 in socket wrench in the square of the automatic tensio...

Page 138: ...ning 2 Check for any possible leaks at the drain plugs Refit and tighten level plug 2 tightening torque 34 to 49 N m and filler plug 3 tightening torque 34 to 49 N m Repeat this operation for the rear...

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Page 140: ...hours in a heavily dust laden atmosphere pChangethecartridgeinacleanlocation withtheenginestopped Neveroperatethelifttruckwithouttheairfilterorwiththeairfilterdamaged Iftheairfiltercloggingindicatorli...

Page 141: ...vent dust from getting into the system Loosen filter 1 and discard it as well as its seal Lightly lubricate the new seals with clean engine oil and refit the assembly with a new filter see 3 MAINTENAN...

Page 142: ...ling plug 3 to ensure that the oil is drained properly RELACING THE HYDRAULIC RETURN OIL FILTER CARTRIDGE Lift out protective casing 13 Unscrew the fastening screws of the cover 14 Wait a few moments...

Page 143: ...WO ANCHORING POINTS Check the following points Fixing of the anchoring points on the seat Cleanness of the strap and the locking mechanism Triggering of the locking mechanism Condition of the strap cu...

Page 144: ...iller plug 6 from the expansion tank and fully open the heating control to ensure proper emptying Let the cooling circuit drain entirely while ensuring that the ports do not get clogged Check the cond...

Page 145: ...ENREFILLINGCIRCUITS ASTHEYHOLDTHECORRECT SPAREPARTS ASWELLASHAVINGTHENECESSARYTECHNICALKNOWLEDGEANDTOOLS Intheeventofinhalation takethevictimintofreshair giveoxygenorartificialrespirationifnecessaryan...

Page 146: ...aking care to avoid spilling the dust Clean the gasket surface on the filter with a damp clean lint free cloth Check the condition of the new safety cartridge before fitting see 3 MAINTENANCE FILTERS...

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Page 148: ...itch off the lift truck s ignition and wait for the pump to stop Lift out protective casing 1 Unscrew the pump cover 2 remove the compensation element 3 and discard Insert the extraction tool 4 provid...

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Page 150: ...Release the force and remove the socket wrench Refit a new alternator belt see 3 MAINTENANCE FILTERS AND BELTS ensuring that it is properly seated in the grooves of each pulley and tighten the belt us...

Page 151: ...or a few minutes to bring it to the operating temperature Press on the upper part of the switch 1 Fig H2 for more than two seconds to start up the regeneration procedure See 2 DESCRIPTION Particulate...

Page 152: ...e wheel to be changed Loosen the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack Raise the wheel until it is clear of the...

Page 153: ...ped beam in relation to the ground h2 Height of the adjusted beam l Distance between the dipped beam and the white wall H5 BATTERYFAILURE CHANGE pOperatethebatterycut outnolessthan30secondsafterhaving...

Page 154: ...essive clicks Deactivate the negative brake a screw nuts with lock nuts 3 on the two sides of the front axle box until they rest against the piston b then rotate through one turn Attention The opposit...

Page 155: ...theturbo shaftwithoutlubricationwhentransportingthevehicle LOADING THE LIFT TRUCK Block the wheels of the platform Attach the loading ramps to the platform in such a way as to give the shallowest poss...

Page 156: ...nance Every 3 months remove dust or deposit of material from the receiving unit never use solvents or flammable corrosive materials to clean it and do not use high pressure water cleaners or steam cle...

Page 157: ...The red LED blinks three times during start up The battery is flat Replace the battery with a charged one The red LED blinks four times during start up At least one of the actuators correspon ding to...

Page 158: ...3 42 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 159: ...4 O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 160: ...4 2 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 161: ...OF CONTENTS 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION 5 PICKINGUPTHEATTACHMENTS 6 TECHNICALSPECIFICATIONSOFATTACHMENTS 8 ATTACHMENTSHIELDS 8 649010 EN US AU 16 07 2018 MHT 790 104JD...

Page 162: ...4 4 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 163: ...pMaximumloadsaredefinedbythecapacityofalifttrucktakingaccountoftheattachment smassandcentreofgravity Intheeventoftheattachmenthavinglesscapacitythanthelifttruck neverexceedthislimit Some particular u...

Page 164: ...der the locking tube of the attachment slightly lift the boom incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking HAND LOC...

Page 165: ...apidconnectorsarecleanandprotecttheholeswhicharenot used withthecapsprovided Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop t...

Page 166: ...4 8 TECHNICAL SPECIFICATIONS OF ATTACHMENTS pConsultyouragentordealer ATTACHMENT SHIELDS pConsultyouragentordealer 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 167: ...5 LOAD CHARTS FOR INTERCHANGEABLE EQUIPMENT 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 168: ...4 2 LOAD CHARTS pLOADCHARTAREAVAILABLEUPONREQUEST Consultyouragentordealer 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 169: ...MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 170: ...4 4 MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 171: ...4 5 MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 172: ...4 6 MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 173: ...4 7 MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

Page 174: ...4 8 MHT 790 104JD H ST4 S1 649010 EN US AU 16 07 2018 MHT 790 104JD H ST4 S1...

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Manitou MHT 790 104JD H ST4 S1, Operator'S Manual

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