M&R CHALLENGER II Series Manual Download

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Summary of Contents for CHALLENGER II Series

Page 1: ...The M R 111802MS 75 00 M R Printing Equipment Inc www mrprint com Toll Free 1 800 736 6431 MAN CH2 ...

Page 2: ...ingency in connection with installation operation and maintenance Features may be described herein which are not present in all variations of this product M R Printing Equipment Inc assumes no obligation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc makes no representation or warranty expressed implied or statutory with respect to and as...

Page 3: ...al No Schematic No and Machine No are all located on the Manufacturers Rating Plate mounted to the equipment Should you have any questions regarding this information please do not hesitate to contact our Equipment Service Department at 1 800 736 6431 during normal business hours Product Name Model No Serial No Schematic No Machine No Date of Installation Installed By ...

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Page 5: ...lenger Series II will insure maximum production rates and a long service life for your investment This Operator s Manual is provided to help guide you and your employees in the proper procedures for set up operation and preventive maintenance of your new M R Challenger Series II Should you have any questions regarding the operation or maintenance of your new M R Challenger Series II M R s world wi...

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Page 7: ...ntenance Procedures 65 Pallet Leveling Procedure 111 Proximity Switch Location 115 Index Lift Cylinder Cushion Adj 118 Idec Relay Location 119 Alarm Messages on E 300 Operator Interface 121 Trouble Shooting Procedure 123 Kebco Frequency Drive 127 Servo Amplifier Alarm List 133 Recommended Spare Parts 129 Replacement Parts 131 Warranty Information Glossary Electrical Schematics Safety Precautions S...

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Page 9: ...ing Laboratories such as Underwriters Laboratories in the United States and the European Economic Community CE Standards and Directives However it is possible that dangerous condi tions which can cause serious injury or loss of life for the user or third persons or damage to the equipment or prop erty could occur This equipment must be used only for the defined purpose as described in the Operator...

Page 10: ... near the equip ment at all times All safety and danger notices must be kept in readable condition at all times Training of Equipment Operator s Only properly trained Operators may run the equipment The competence of personnel who are to operate maintain set up and shut down the equipment must be confirmed Unskilled staff may work with the equipment only when supervised by experienced equipment Op...

Page 11: ... Safety Guards any time the equipment is in operation 3 This Operator s Manual includes information regarding the proper preventative maintenance procedures When ever personnel are performing preventative maintenance procedures be sure that all electrical and pneumatic power is disconnected from the equipment and that disconnects are locked in the OFF position 4 Never work on the table surface und...

Page 12: ...fatigued or under the influence of alcohol or prescription drugs Shut off the equipment immediately if any malfunction occurs or appears imminent Report any unsafe equipment or condition promptly in order that cor rection can be made as soon as possible 6 BY STANDERS should stay well away from the equip ment so as not to distract the operator or accidentally move a control element Avoid talking to...

Page 13: ...ffort has been made to provide accurate electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use of the indicated electrical specifications M R Printing Equipment Inc encourages the use of a licensed Electrician for the installation of electrical service to this equipment The equipment when insta...

Page 14: ...te electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use of the indicated electrical specifications M R Printing Equipment Inc encourages the use of a licensed Electrician for the installation of electrical service to this equipment The equipment when installed must be electrically grounded in...

Page 15: ...ariety of screen sizes Compatible with numerous registration systems including M R s Tri Loc and Newman Pin Lock Flip up front screen holders make setup fast and mid run screen changes easy Squeegees Floodbars Calibrated independent and adjustable pressure settings Front and rear stop position allows operator to leave screen clear or flooded great for water based inks Pressure and angle adjustment...

Page 16: ...be installed in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagram above Failure to use a refrigerated compressed air chiller with this equipment may void the warranty for pneumatic compo nents such as air cylinders valves and seals Figure 2 Typical Multiple...

Page 17: ...stalled in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagram above Failure to use a refrigerated compressed air chiller with this equipment may void the warranty for pneumatic compo nents such as air cylinders valves and seals CAUTION Figure 1 Typical Compr...

Page 18: ...M R Printing Equipment Inc Glen Ellyn Illinois 10 Specifications NOTES ...

Page 19: ...vide accurate screen frame specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use or misuse of the indicated specifications M R Printing Equipment Inc reserves the right to alter specifications in the manufacture of its products ...

Page 20: ... the M R Challenger Series II 1 Locate where your frames width falls along the left side of the chart 2 Now find where the frame length falls along the bottom of the chart As long as these two dimensions come together within the chart the frame will fit on the press NOTE 26 wide by 43 long is the maximum screen size when every print station is in use ...

Page 21: ...efer to the Manufacturer s Rating Plate on each flash cure unit for specific electrical requirements Provide one 16 squeegee blade ready to install at every station size 1 7 8 x 3 8 Please note squeegee blades are not provided with your press A three color minimum print job with tight registration should be ready to run Refer to page 11 12 for the required screen frame dimensions and image placeme...

Page 22: ...eason If any of the hardware listed below is not included with the equipment upon delivery please contact our Customer Service Dept at 1 800 736 6431 for assistance 3047001 Sleeve Anchor 1 2 x 2 1 4 4 4 4 3047000 Sleeve Anchor 5 16 x 2 1 2 26 30 34 3009013 Socket Cap Screw 1 2 13 x 1 1 4 36 42 48 3003003 Bolt FL Whiz Lok 1 2 13 x 1 Long 56 64 72 3009047 Socket Cap Screw 1 4 20 x 1 2 Long 48 56 64 ...

Page 23: ...Tri Loc is offered without a film register Pin Bar attached Pin Bars and carrier sheets are available sep arately or in a start up kit available through M R Sales and Service It is important to note that the greatest factor affecting quick set ups and on press registration is proper ly separated films that have been accurately registered to one another using some type of Pin Bar system This method...

Page 24: ... 23 wide frames and one for the 25 wide frames When pasting up films to carrier sheets it is important to use the centerline that corresponds with the frame size that will be used for that job ie 23 frame 11 5 centerline When pasting up films the main or trap color should be positioned first and taped securely to the pin mounted carrier sheet See Fig 5 It is recommended to tape up one color at a t...

Page 25: ...sh pins and lowering front edge to rest against stop blocks Do not use excessive force to load a frame If it does not fit check frame tolerances See Fig 8 If using a roller type adjustable frame be sure to check that the push pin is properly engaged and that the frame is flat on the glass before turning on the vacuum See Fig 9 Once the frame is positioned give it a slight push towards the stop blo...

Page 26: ...fore starting it is important that pallet level and off contact are set to specifications If there is any question of calibration of your press it should be corrected before you begin You will realize more of the advantages the system has to offer if all printing parameters are correctly calibrated Once it is determined that the press is calibrated properly i e Pallet Level and Off Contact adjust ...

Page 27: ...istration pallet setting the back edge of the pallet to the mark on the support arm and securely fastening it in place Now load the press with screens exposed using the Tri Loc exposure master frame Rotate the Tri Loc pallet under the first screen visually confirm stop block to frame clearances and bring print head into set up position With the master frame in the down position pull the screen tow...

Page 28: ...center 8 20 3cm the full length of the pallet Now measure 9 25 24 1cm from the front of the pallet and scribe a line the full width of the pal let These lines become the center placement position of all designs and print work on your machine 3 The most important step of this system follows Have your art department standardize the location of all registra tion marks to the scribed lines 9 25 24 1cm...

Page 29: ...micro registration unless you have the optional rear micro 5 Install all squeegees and flood bars Place a small amount of ink in the screen to start with This way if the color is incorrect clean up won t be much of a problem 6 Walk around the press and print one screen at a time Check the print for proper ink deposit adjust print speed squeegee angle and pressure accordingly 7 Once you have your d...

Page 30: ... In order to adjust the lever the index table should be in the lowered position Taking your left hand and lifting up on the stringer you can now manually move the lever to the desired position for the off contact setting See Fig 4 Each setting is designed to change the off contact setting by 1 16 1 5mm After determining the proper off contact setting lower the stringer to lock the setting in place...

Page 31: ...ion describes the proper procedure for the installation of the M R Omni Uni Flash cure unit on M R Challenger Series II textile screen printing systems 1 After determining the location of the M R Omni Uni Flash Unit generally print station number 2 in the print sequence disengage the latch clamp located on the flip up front screen frame holder assembly See Fig 1 2 After loosening the latch clamp a...

Page 32: ...at it is slightly above the front end plate Latch clamp assembly locking bracket See Fig 4 4A Be sure to loosen the ratchet knob Kipp Elisa Knob that secures the two telescope tubes together before making this adjustment See Fig 5 5 Check to be sure the front mounting bar is straight no angle by loosening the two ratchet knobs Kipp Elisa Knobs and turning the mounting bar See Fig 6 6 Next adjust t...

Page 33: ...t channel under the infrared panels insulated cover guard See Fig 9A top right NOTE Check to be sure all bolts and nuts are securely tightened 9 Adjust both the front and rear threaded support rods so that the dimensions from the top of the printing pallet to the bottom of the infrared heat panel is 3 4 1 9 cm to 1 1 2 3 8 cm at all four corners Make this adjustment while the index table is in the...

Page 34: ...out jerking motion or vibration 11 Adjust the digital temperature control for optimum flash curing of garments We suggest that you run a few tests to determine the proper heat setting before beginning produc tion Proper cure temperature will be determined in large part by the type and weight of the garment In addition the type of ink used will also have an effect on the proper cure temperature 100...

Page 35: ... cure results when properly leveled It is imperative that the heating element assembly be parallel to the pallet surface The preferred dimension between the surface of the heating elements and the pallet surface is 2 1 4 as measured at all four corners when the index carousel is fully raised See figure 3 above right Leveling of the heating element assembly is easily accom plished by use of the two...

Page 36: ...rammable Logic Controller internal to your M R Challenger Series II control system Simply install the signal cable supplied from the plug marked PLC SIGNAL on the Quartz Flash unit to the plug socket located on the presses lower electrical enclo sure provided for this purpose Set the toggle switch to PLC SIGNAL You will note that there are four plug sock ets located on the lower electrical enclosu...

Page 37: ...uartz Flash timer allows a maximum setting of 15 seconds and a minimum of 0 seconds for flash dwell time Now press the ENTER key to enter your selection into the PLC memory The Pre Heat time interval is used to set the pre heat time for the Quartz heating elements This pre heat time is required at the start of the production day when the Quartz heating elements are at room ambient temperature As w...

Page 38: ...Quartz Flash Operation M R Printing Equipment Inc Glen Ellyn Illinois NOTES 30 ...

Page 39: ...the entire system The individual controls and their functions are described as fol lows Main ON OFF switch location See figure 1 Print Station Control Switches To the extreme left of the Main Control panel the individual Print Head control switches and push buttons are located These include Independent Print Single Double print stroke and Front Rear print carriage stop See illustration on page 33 ...

Page 40: ...and Manual at the lower position This switch commands the system to operate in either Automatic or Manual mode of opera tion To operate the index system one complete cycle press the toggle switch down to Manual You will note that the toggle switch does not latch in the Manual position but returns via a spring loaded action to the middle or OFF position when released The index system will cycle one...

Page 41: ...ush button to stop system operation under normal operating conditions To stop the system in an Emergency situation press the red mushroom shaped button In This will result in all print stations shutting down the retraction of the index fork and shut down of all system operation Once pushed In the Emergency Stop push button will remain locked in this position to prevent any further operation of the...

Page 42: ... adjust the index dwell time are available on page 43 of this manual NOTE When the Operation Mode toggle switch is selected to the middle or OFF position the index system will NOT operate Test Print Toggle Switch This toggle switch is designed to aid the system operator when it is desired to print only one garment to check for registration or image quality When this toggle switch is placed in the ...

Page 43: ...th ink When placed in the Rear position the print carriage will stop at the rear inside of the print head and the image area will be clear of ink A small red L E D located in the tip of the toggle handle will illuminate confirming that the switch is set for Front stop Operator Controls M R Printing Equipment Inc Glen Ellyn Illinois 35 E300 Operator Interface Instructions The Operator Interface con...

Page 44: ... assembly To release the screen frame simply move the toggle switches to the Off position and remove the screen frame from the holder assembly 3 Squeegee Speed Adjustment Pneumatic Heads Only The squeegee speed may be independently adjusted by use of this convenient control knob To increase the squeegee speed turn the control knob counterclockwise To decrease the squeegee speed turn the control kn...

Page 45: ...ANY CONTROL DEVICE OR APPLIANCE CHECK TO BE SURE THAT ALL CONTROL DEVICES AND APPLIANCES ARE WORKING AND FUNCTIONING PROP ERLY BEFORE BEGINNING ANY OPERATION OF THIS EQUIPMENT SHOULD YOU DETERMINE THAT ANY CONTROL DEVICE OR APPLIANCE IS NOT OPERATING OR FUNCTIONING PROPERLY DO NOT ATTEMPT TO OPERATE THIS EQUIPMENT REPORT ANY FAILURE OF CONTROL DEVICES OR APPLIANCES TO YOUR SUPERVI SOR SO THAT REPA...

Page 46: ...e the flood or squeegee speed While adjusting either the flood bar or squeegee stroke speed observe the L E D digital readout on the power drive inverter located at the rear right hand side of the print head This L E D indi cator provides a visual reference of flood squeegee speed and is invaluable when you need to set precise flood or squeegee speeds See illustration top right The L E D display a...

Page 47: ...p assembly and up against the chrome plated mounting bar and slide it either to the right or the left to cen ter it on the mounting bar Once centered lock the squeegee flood bar in place using the pneumatic clamps or manual clamps as provided Both the flood bar and the squeegee are provided with an angle adjustment If the angle is set to a greater degree the squeegee will deposit more ink during t...

Page 48: ...ndi cator is located on the power inverter assembly at the right rear of the print station chassis Use this indicator as a handy visual reference whenever the need for reproducing precise flood print stroke speeds is required See illustra tion below The AC drive print stations include an adjustment for setting of the off contact distance Off contact is defined as the dimension between the bottom o...

Page 49: ...indicator The operational parameters listed form left to right are INDEX DELAY FLASH QUARTZ TIMER REVOLVER INDEX ON PROX GLUE CCW CW Counterclockwise Clockwise DOUBLE INDEX and SERVO NOT READY NOTE If your press has been ordered with the Revolver print sequencing program then the QUARTZ PRE HEAT L E D indicator will be replaced with REVOLVER b Directly below the L E D indicators is the L C D displ...

Page 50: ...t displays a green L E D when the system is operating with the Index Delay com mand A red L E D will be displayed when the sys tem is operating in the Revolver print sequencing program FLASH QUARTZ TIMER When the Flash Timer command is selected this L E D will display a green indication REVOLVER QUARTZ PREHEAT This L E D will display a green indication when the Quartz Preheat time interval is acti...

Page 51: ...MAIN SCREEN The L C D window will display a graphic representation of the M R Challenger Series II press In the lower right corner of the L C D window the screen will display the program reference information for the program currently installed in the press See Figure 3 above COUNTERS The first command key on the left is COUNTERS To access COUNTERS press the button under COUNTERS one time The COUN...

Page 52: ...pment in your production facility The numerical value for the Total Counter cannot be changed or adjusted in any way It merely serves as a reference for the systems operational history TIMERS The TIMERS menu contains four sub menu items which are Index Flash Quartz and Preheat You may access each of these sub menu areas by using the ARROW DOWN key to scroll down through the L C D display See Figur...

Page 53: ... Flash Dwell Time Press the ARROW DOWN key until the numerical value for Quartz time starts to flash confirming its selec tion Now enter the numerical value using the num ber keys maximum 15 0 seconds minimum is 0 seconds and press the ENTER key Your selection is now programmed into the PLC memory When first starting production with the optional Quartz Flash unit or whenever the Quartz Flash unit ...

Page 54: ...rst sub menu item is Revolver mode NOTE The REVOLVER option only appears on press es equipped with the REVOLVER program option To access the Revolver mode of operation press the ARROW DOWN key one time then press the ARROW RIGHT key so that the flashing cursor is located under the to the left of the letter R in Revolver Mode then press the ENTER key one time The Revolver Mode display screen contai...

Page 55: ...item When the flashing cur sor is located under the letter S in the word STOP press the ENTER key one time You will see the WAIT message appear in the mes sage window This control feature allows the system Operator to over ride the audible alarm signal which indicates the approaching end of a programmed print sequence in the Revolver mode of operation See Figure 7 above Press the ARROW DOWN key on...

Page 56: ...from 1 to 3 which is saved in the PLC memory Simply press the numeric key from 1 to 3 then press the ENTER key See illustration Figure 8 above The next menu item is Job Clear This menu item is used to clear all currently active Revolver program data from the PLC To use it press the ARROW DOWN key once then press the ARROW RIGHT key one time Now press the ENTER key The indi cation will toggle from ...

Page 57: ...lashing cursor under the letter D in the word DOUBLE then press the ENTER key one time The next menu item is SKIP This menu item per mits selection of either No T Shirt Sensor or FOOT PEDAL PUSH BUTTON operation To select either function use the arrow keys to place the flashing cursor on either the letter N in NO or the letter F in the word FOOT and press the ENTER key See Figure 9 above Pallets S...

Page 58: ...on of the indexer servo drive system for the most optimum locking of the carousel This control is provided to adjust index stop after changing pallets to a smaller or larger size Larger pallets increase the mechanical load as seen by the indexer while smaller lighter pallets decrease the index load As a result changing of printing pal lets can have an impact on the stopping position and ultimately...

Page 59: ...perator to program the M R Annamister to apply adhesive to the printing pallets based on the number of revolutions of the press Remember that a revolution is defined as one complete cycle of all printing pallets The value may be set for a minimum of 0 or a maximum of 99 As an example if the indication is set for 5 then the M R Annamister system will automatically apply adhesive to all print ing pa...

Page 60: ...Operator to program a start delay time for the one rear air valve which operates the rear spray gun As with Front Delay described previously this adjustment is provided to precisely set the spray gun trigger cycle to the speed of the indexer when operating the press in the auto matic mode The adjustment has a range of 0 01 second to 2 seconds delay time To adjust the Rear Delay time press the RIGH...

Page 61: ...down to 0 at which time the M R Annamister system will begin applying adhesive to the printing pallets See Figure 13 above The next sub menu item is Pallet This menu item is provided as an indication of how many pallets remain until the end of the current revolution See Figure 13 above above You will note that across the bottom of the display screen is a dark bar with TIMERS NOZZLE TESTS MPR Pg Dw...

Page 62: ...index system manually To activate the MANUAL OILER use the ARROW keys to place the flash ing cursor on the ON OFF indication and press the ENTER key This action will activate the lubri cant pump resulting in the manual lubrication of the index system See Figure 14 above Ink Dip The last sub menu selection under the OPTION menu is Ink Dip This control feature eliminates the need for the press Opera...

Page 63: ... TESTS The next menu item is the TEST menu item In the TESTS menu item there are six sub menu selec tions which are Panel Test Proximity s Test Motion Card Test Servo Drive Test Servo Motion Card History and Others tests The TESTS menu provides an on board self diagnostic program which gives the system Operator a visual indication of the operational integrity of all the prox imity switches toggle ...

Page 64: ...vated the corre sponding indication on the display screen will con firm its operational integrity Should a indication fail to respond then investigation of the operation of that particular proximity switch is indicated See Figure 17 on next page MOTION CARD ERROR again performs in the same diagnostic manner as described above for Panel Test and Proximities Test the exception being that as the serv...

Page 65: ...port software package A detailed logging builds a data base which may be used for cost analysis job tracking production vol ume reporting press utilization and down time analy sis The MPR Data report filters compiles and for mats this data for output to any compatible comput er MPR Data contains three sub menu items which are Job No Message and Production Speed Trend The Message Code is a code num...

Page 66: ...r example for January 12 1998 first press the 0 key then press the 1 key The display will change to 01 for the month indication For the date press first the 1 key then press the 2 key The display will read 12 for the date indication To enter the current year press the 9 key then press the 8 key Now press the ENTER key The day of the week will automatically be displayed based on the information ent...

Page 67: ... Illinois 59 M R INFO The last menu item is M R INFO located under the L C D window at the extreme left of the control panel This menu item provides information on how to contact M R Printing Equipment Inc It lists our phone number Fax number and address Figure 19 ...

Page 68: ... 00 00 00 00 00 Job Clear OFF Alarm Enabled OFF HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion CArd History Other Tests PANEL TEST PROXIMITIES TEST Front Proximities 181716151413121110987654321 Rear Proximities 181716151413121110987654321 Index On Prox OFF Lock Off Prox OFF Lift Up Prox OFF Double Index Prox OFF Home Postn Prox OFF MOTION CARD TEST Motion ...

Page 69: ...Parameter Error 32 47 0000 Servo Status 0000 HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion Card History Other Tests SERVO MOTION CARD HISTORY 1 0000 NONE 2 0000 NONE 3 0000 NONE 4 0000 NONE 5 0000 NONE 6 0000 NONE OTHER TESTS Heads Print Pushbuttons 1 OFF Heads Print Pushbuttons 2 OFF Heads Print Pushbuttons 3 OFF Heads Print Pushbuttons 4 OFF Heads Print...

Page 70: ... Operator Interface Logic Diagram M R Printing Equipment Inc Glen Ellyn Illinois 62 MAIN MENU SCREEN PLC Identity No Program Version No MTA No MPR DATA Job No Message Code SERVICE DATA DATE AND TIME M R INFO ...

Page 71: ...s Vise Grip 12 Pipe Wrench Aluminum Electrical Pliers Hammer 13 or Longer Optional Rubber Mallet Hack Saw Optional 1 2 Drive Ratchet Handle 1 2 Drive Socket Set U S Standard 3 8 7 16 1 2 9 16 5 8 1 16 3 4 15 16 1 5 16 Needle Nose Pliers Measuring Tape Rule Rat Tail File Round 5 16 Nut Driver Screw Starter Magnetic Type Utility Knife Phillips Screw Driver 7 Long Blade Screw Driver 7 Long Flash Ligh...

Page 72: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 64 ...

Page 73: ...ndle is positioned across the air supply pipe hose See illustration at right NOTE The manual shut off valve is not supplied with the equipment The manual shut off valve must be installed by the end user Bleed off any compressed air which may remain in the sys tem by opening the small pet cock valve turn handle coun terclockwise to open valve at the bottom of the moisture trap assembly Allow any co...

Page 74: ...connect and turn dis connect switch back ON to supply electrical power to the equipment See illustration at right Using a clean cloth moistened with 10 wt non detergent oil clean away any accumulation of ink lint dirt or spray adhe sive from the print carriage guide shafts chopper linkage assembly adjustment knobs squeegee flood bar angle brackets and miscellaneous hardware Refer to the illustra t...

Page 75: ...pneumatic power supplies to the equipment 081200MS 2 If the equipment is to be operated in an environment which is exposed to excessive accumulations of lint or air borne garment fibers we suggest the use of a shop style vacuum cleaner Use a soft brush attachment and carefully vacuum the area around the fresh air intake vents and the circulation fan and finger guard assembly See illustrations at r...

Page 76: ...AINTENANCE PROCEDURE CHALLENGER Series II Bulletin No EL1 Procedure Information Cont 4 Remove lock out tag from electrical disconnect switch and turn disconnect switch back ON to supply electrical power to the equipment 68 ...

Page 77: ...ompressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to completely evacuate the system needle on air gauge will read zero before closing turn handle clockwise to close the pet cock valve 2 Disconnect the compressed air supply from the equip ment by closing th...

Page 78: ...isture trap reservoir by pushing up while turn ing the reservoir bowl 1 4 turn to the left then pull straight down Inspect the inside of the reservoir for indications of standing water or excessive moisture If water or excessive moisture is discovered in the reservoir clean water moisture from reservoir and inspect the compressed air supply lines to the equipment Also inspect the refrigerated air ...

Page 79: ...the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to completely...

Page 80: ...igned with the incoming compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Using the grease gun apply Super Lube with Teflon grease to the index drive assembly bearing Two to three pumps of the grease gun should be all that is re...

Page 81: ... the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to completel...

Page 82: ...llows Using a small screw driver turn the small metering screw located in the center of the adjustment all the way in clockwise Now turn the metering screw 4 full turns coun terclockwise When adjusted properly the metering screw will be flush with the outer hex nut on the adjustment Both adjustments are set in the same manner 4 The reservoir for the Vactra oil is located on the upper por tion of t...

Page 83: ...For example if you enter the number 20 which is the value pre set at the factory the lubrication system will automatically dispense oil to lubricate the screw drive assembly every 20 index cycles To change the value use the ARROW keys to place the flashing cursor on the value then use the numerical keys to select the value then press ENTER 081200MS Waste oil reservoir Drain Tube 8 Check the level ...

Page 84: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 081200MS 76 ...

Page 85: ...tic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bot...

Page 86: ... assembly is closed See Step No 3 Open manual shut off valve for compressed air supply to the equipment The manual shut off valve is open when the handle is aligned with the incom ing compressed air supply line pipe or hose See illustration at right 4 Check the current oil level on the glass indicator If the oil level indicated is less than half full you will need to add oil Half full at this poin...

Page 87: ...e air line lubricator assembly A proper rate of flow will be 1 drop of oil for every 2 complete press cycles 2 Should the oil flow rate require adjustment use the small standard blade screw driver and adjust the small red colored metering screw on top of the sight dome for the proper rate of 1 drop for every 2 complete press cycles Turn the meter ing screw clockwise to decrease the oil flow rate T...

Page 88: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 80 ...

Page 89: ...he compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow an...

Page 90: ...s aligned with the incoming compressed air supply line pipe or hose See illus tration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Apply white lithium grease until you notice the grease breaking between the bearing race and the center shaft Two or three pumps of the grease gun sh...

Page 91: ...eumatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the...

Page 92: ...electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right Pneumatic Print Stations Only 4 Using a suitable wiper or cloth shop towel remove old grease from the print carriage guide shafts on each print sta tion Using a small painters brush apply a blend of 1 3 white lithium grease with 2 3 10 wt non detergent oil along the length...

Page 93: ...ect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly All...

Page 94: ...n when the handle is aligned with the incom ing compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Using a standard pump action grease gun apply 3 or 4 applications of Permatex Super Lube to the zerk grease fit ting located betwe...

Page 95: ...c power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the botto...

Page 96: ...tion at right 4 Using a suitable wiper or cloth shop towel clean away the old grease from the bottom surface of the lower carousel plate Use a small painters brush to apply white lithium grease around the bottom of the lower carousel plate where the index lift pistons make contact with the plate Only a small amount of grease is required Excessive application of grease will only serve to attract li...

Page 97: ...the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois...

Page 98: ...ck out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the old oil from the outside surface of the print carriage stroke cylin der on each print station Using a cloth wiper apply 10 wt non detergent oil along the length of each stroke cylinder Only a small amo...

Page 99: ...nect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Al...

Page 100: ...equipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the old grease from the inside surface of the U shaped index cap ture fork clevis and outside race of the index cam follower bearings Using a small painter brush apply white lithium grease to the inside U of the capture fork clevis and the outside race of the index cam follower bearings Only a small amount of g...

Page 101: ...r s Brush 1 Disconnect lock out and tag the electrical and pneumatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet...

Page 102: ... old grease from the inside U surface of the registration forks and out side race of the registration cam follower bearings Using a small painters brush apply white lithium grease to the inside U of the registration forks and outside race of the registra tion cam follower bearings Do not apply too much grease Only a small amount will be required Excessive application of grease will only serve to a...

Page 103: ...b fully by turning the adjustment knob coun terclockwise Now apply a coat of grease to the threads of the micro register knobs Turn the micro registration adjust ment knobs b clockwise until the micro adjustment refer ence pointer registers in the center of the micro registration reference grid Lock the micro registration lock knobs by turning clockwise Using a small painters brush apply white lit...

Page 104: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 96 ...

Page 105: ...ompressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any co...

Page 106: ...lustration at right 4 Using the wrench remove the press manifold drain plug on the bottom of the indexer chassis and alternate manifold by turning counterclockwise Allow any accumulated water and moisture to discharge from the manifold If moisture is discovered in the press manifold check your compressor and or refrigerated air chiller unit 5 Replace the manifold drain plug and tighten securely DO...

Page 107: ...nt by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to completely evacuate th...

Page 108: ...ssed air supply line pipe or hose See illustration at right 4 Remove moisture trap reservoir assembly by pushing up while turning the reservoir 1 4 turn to the right clockwise 5 Remove the filter element keeper by turning to the left counterclockwise 6 Install new filter element and element keeper Replace reservoir assembly Refer to the illustration at right 8 Remove lock out tag from electrical d...

Page 109: ...supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air t...

Page 110: ...2 turn of the screw See illustration at right 4 Using a 1 8 allen wrench remove both the left and right dust covers by loosening the three 10 24 X 3 8 button head allen screws 5 Using a 3 16 allen wrench loosen the two 5 16 18 X 3 4 button head allen screws on the tension bracket assembly See illustration at right 7 Re tighten the 5 16 18 X 3 4 button head allen screws 8 Re install both the right ...

Page 111: ... air supply to the equipment The manual shut off valve is open when the handle is aligned with the incoming compressed air supply line pipe or hose See illustration at right 10 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 081200MS 103 ...

Page 112: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 104 ...

Page 113: ...dexer chassis 3 Remove the communication cable from the CPU unit using the small phillips screw driver Open the access door on the CPU unit to expose the battery and battery connec tor 4 Remove the old battery from the holder on the access door then disconnect the battery by gently squeezing while pulling down on the connector 5 Install the new battery together with the connector Replace the batte...

Page 114: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 106 ...

Page 115: ...OT turn OFF the electrical power to the equipment If the electrical power is not ON turn it ON 2 Open the access door on the lower electrical component cabinet mounted to the indexer chassis 3 Open the access panel to the battery compartment on the left side of the Servo Amplifier Unit to expose the battery WARNING WARNING THE NEW BATTERY MUST BE INSTALLED WITH IN FIVE 5 MINUTES OF REMOVAL OF THE ...

Page 116: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 108 ...

Page 117: ...ve an invaluable ref erence in the future The space below provides a convenient means of recording the preventive maintenance pro cedure described in the Preventive Maintenance section of this manual PLEASE MAKE COPIES OF THIS ORIG INAL FOR YOUR USE Equipment Serial No Machine No Procedure Code No INSTRUCTIONS Fill in the equipment serial number and machine number Fill in the date on which the mai...

Page 118: ...081200MS 110 This page left blank intentionally ...

Page 119: ...unting bar flood position Mounting Bar with the extended chopper cylinders See Fig 3 top right 3 Adjust the flood bar for zero angle Loosen the two ratch et type knobs on both sides of the mounting bar After adjusting tighten the knobs See Fig 4 4 Turn the flood pressure knobs clock wise to adjust flood bar all the way up See Fig 5 5 Pull the print carriage all the way towards the front of the pri...

Page 120: ...nto the head used for leveling the pallets See Fig 8 NOTE If your machine has the Central Off Contact Lever make sure it is set for the highest position least amount of off contact See Fig 9 8 Now go ahead and move the head carriage towards the center so that it is located above the center of the pallet Now adjust the flood pressure knobs counter clockwise until the edge of the flood bar comes in ...

Page 121: ...and move the head back and forward by hand and adjust the base pallet frame so that surface of the pallet is one business card 010 from the edge of the flood bar throughout the length of the print stroke of the head See Fig 12 and 12 A 11 Repeat Step 10 with all the remaining pallets Fig 12A Fig 12 NOTES ...

Page 122: ...Leveling the Pallets M R Printing Equipment Inc Glen Ellyn Illinois 114 NOTES ...

Page 123: ...fork clevis is dis engaged from the index table A small L E D on the switch illuminates confirming the switch operation and the fork clevis position The switch is mounted to the index clevis assembly See illustration at right L E D Indicator Registration Bracket INDEX ON PROXIMITY SWITCH This proximity switch is referred to as the Index ON prox imity switch The function of this proximity switch is...

Page 124: ...ed near the load and unload stations See illustrations at right REAR PROX On AC Print Station The function of this proximity switch is to signal the PLC that the print station carriage is at the rear of the print head In this position the print carriage assembly is closer to the center diameter of the press FRONT PROX On AC Print Station The function of this proximity switch is to signal the PLC t...

Page 125: ...rvo motor cycle See illustration at left B A HOME PROXIMITY SWITCH This proximity switch is used during the initial installation and set up of your M R Challenger Series II press The Home proximity switch is used in conjunction with the Index Servo Drive to teach the servo drive where the optimum starting reference point for the index drive assembly is located The Home proximity switch is used onl...

Page 126: ...is used for the retraction lowering of the cylinder pis ton while the adjustment on the top is used for the exten sion raising of the cylinder piston On some models the adjustment is made using a small blade screw driver on other models the adjustment is made using a 5 32 allen wrench Be aware these adjustments are very slight per haps only 1 8 turn to achieve the desired result Turning the adjust...

Page 127: ...trol panel If this relay does not energize it is an indication that the red emergency stop push button has been activated pushed IN K3 Servo Alarm Relay 2 Pole Relay 24 volts DC This relay is used to monitor the Mitshubishi Servo Amplifier Unit Should a Servo Alarm condition occur this relay will drop out resulting in a shut down of the index Servo Drive unit K4 Safety Relay 2 Pole Relay 24 volts ...

Page 128: ...Idec Relay Identification NOTES 120 ...

Page 129: ...nto the registration forks INDEX ON PROX ERROR This alarm will appear if the signal from the index on prox is either staying on at all the time or the signal is not being sent to the plc after the table has been aligned with the print heads or after the table has rotated index SERVO FWD TIME OUT This alarm will appear after the servo drive not being able to send or not sending feed back informatio...

Page 130: ...hium battery in the CPU for the plc runs low on voltage or if it is disconnected If the alarm battery low plc appears do not turn the power off to the machine or the plc will loose it s program The battery in the plc must be connected or replaced if the voltage is low after doing so the alarm will disappear SERVO NOT READY This alarm will appear if power is turned off to the machine and then turne...

Page 131: ...nts on proximity switch wires and or cables to print station prox imity switches and replace as necessary 1 There may be insufficient air pressure to the equipment 100 lbs minimum per square inch Check to be sure that your compressor is turned ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 2 Carousel arms are not located in the correct p...

Page 132: ... turned ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 4 The lift valve solenoid coil on the Mac valve may have failed Remove the base access cover on the indexer and manually activate the valve by pushing the white over ride test button If the indexer goes up and down the valve is fine Locate wires 2 and Y42 and inspect the wires from t...

Page 133: ...ion Push the Reset button for the servo motor to return to the Start position Press the Reset button for one second 4 The carousel is located in the wrong position Carousel arms are not located in the correct position Manually move the index table into the lock position the index cle vis will lock into place 5 Index ON proximity switch is damaged or mis adjusted Check to see if the L E D indicator...

Page 134: ... be loose requiring adjustment Push the Emergency stop push button Check to see if the proximity switch mounted to the underside of the print station support arm is loose Before tightening adjust so that the proximity switch tip is approximately 1 8 away from the indexer registration bracket when the carousel is in the upper position The L E D light on the proximity switch will be on when the swit...

Page 135: ...Kebco Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 127 Power Supply Terminal Control Card Terminal Motor brake resistor Terminal ...

Page 136: ... Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 128 5 Digit LED display Operating Error display Normal LED on Error LED blinks Double function keyboard Interface control BUS Operation LED on ...

Page 137: ...urrent limit short circuit at the output ground fault deceleration ramp too short motor cable too long EMC E OHI ERROR overheat internal 6 Error Overheating in the interior error can only be reset at E nOHI if the interior temperature has fallen by at least 3 degrees C E nOHI no ERROR overheat internal 7 No longer overheating in the interiorE OHI interior temperature has fallen by at least 3 degre...

Page 138: ...n inverter not correctly dimensioned motor wrongly wired encoder damaged E nOL no ERROR overload 17 No more overload OL counter has reached 0 after the error E OL a cooling phase must elapse This message appears upon completion of the cooling phase The error can be reset The inverter must remain switched on during the cooling phase E buS ERROR bus 18 Error Adjusted monitoring time Watchdog of comm...

Page 139: ...coder channel 1 E BR ERROR brake 56 Error This error can occur in the case of switched on brake con trol if the load is below the minimum load level at start up or the absence of an engine phase was detected E INI ERROR initialization MFC 57 Error MFC not booted E OS ERROR over speed 58 Error Real speed is larger than the max Output speed E CO2 ERROR counter overrun 2 55 Error Counter overflow enc...

Page 140: ... PTC is low resistance again A nOHI no A STOP overheat int 92 Warning no more over temperature in the interior A bus ABN STOP bus 93 Warning Watchdog for communication between operator control card has responded A PRF ABN STOP prot rot for 94 Warning locked direction of rotation clockwise A PRR ABN STOP prot rot rev 95 Warning locked direction of rotation counter clockwise A dOH ABN STOP drive ove...

Page 141: ...rload 2 Note 1 Note 1 Note 1 52 Error excessive 8E Serial communication error 88 Watchdog Warnings 92 Open battery cable warning 96 Home position setting warning 9F Battery warning E0 Excessive regenerative warning E1 Overload warning E3 Absolute position counter warning E4 Parameter warning E6 Servo forced stop warning E7 Controller emergency stop warning E9 Main circuit off warning EE SSCNET err...

Page 142: ...Servo Amplifier Alarm List M R Printing Equipment Inc Glen Ellyn Illinois 134 This page left blank intentionally ...

Page 143: ...FLNR 1 4 1 1004028 Fuse 7 Amp FLNR 7 1 1004036 Fuse 25 Amp FLNR 25 2 8080160 Safety Cords Complete 300 Ft 2001002 3 8 Air Tubing 300 Ft 2001000 1 4 Air Tubing 300 Ft 2001001 5 32 Air Tubing 2 1010006 Push Button Switch 2 1017157 Toggle Switch ON OFF 2 1017158 Toggle Switch ON OFF 2 1010011 2 Pole Switch 2 1010007 2 Pole Switch with Lever Seal 2 1010005 Square Proximity Switch 2 1010012 Round Proxi...

Page 144: ...Trouble Shooting Procedure NOTES 136 ...

Page 145: ...d performance To insure you receive the exact replacement part you need we will require the following information In some instances our Parts Dept personnel may need Model No or Style No information which is marked on the original part This is especially true for some older electrical components When ordering replacement parts it is very important to include the following information which can be ...

Page 146: ...Suite C Anaheim CA 92806 U S A 1 800 997 2781 M R Printing Equipment Inc Peter Rosegger Strasse 3 A 6300 Worgl Austria 011 43 5332 74250 Fax 011 43 5332 74250 20 M R Printing Equipment Inc Trendy Centere 682 Castle Peak Road Unit 2702 2703 Kowloon Hong Kong China 011 852 27443011 Fax 011 852 27444811 Amscomatic Inc 6200 Howard Street Niles Illinois 60714 3400 U S A 1 800 241 1899 Fax 1 847 967 502...

Page 147: ...ber Toggle Switch 1017157 Push Button Switch 1017159 Toggle Switch 1010007 Emergency Stop Push Button 1010040 1 2 4 Toggle Switch 1017158 3 5 E 300 Operator Interface 1017295 6 Toggle Switch 1010007 Reset Push Button 1010001 7 8 Toggle Switch 1010011 9 1 Operator Control Console 2 3 4 5 6 7 8 9 ...

Page 148: ...elay 1011079 Idec Relay 1011079 1 2 4 Siemens Safety Relay 1017422 3 5 Mitshubishi Power Supply Module 1017043 6 Output Module A1SY10 1017073 DC Module A1SX42 UL 1017044 7 8 Output Module A1SY10 1017073 9 Motion Card Module A1SD7SP1 1017161A Output Module A1SY10 1017073 10 11 Output Module A1SY10 1017073 12 1 Indexer Electrical Enclosure 2 3 4 5 6 7 8 9 10 11 12 ...

Page 149: ...Equipment Inc Glen Ellyn Illinois 139 Part Name Part Number Output Module A1SY10 1017073 Output Module A1SY10 1017073 1 2 Mitshubishi Ext Base 1017233 3 Contactor 1011516 4 Axial Fan 1009004 5 1 Indexer Electrical Enclosure 2 3 4 5 6 ...

Page 150: ...140 Part Name Part Number Fuse 7 Amp FLNR 7 F8 1004028 Idec Relay Plug Base 1010208 Fuse 1 4 Amp FLNR 1 4 F6 1004020 Fuse 1 4 Amp FLNR 1 4 F7 1004020 1 2 3 4 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 3 Amp FLNR 3 F4 1004024 5 6 Indexer Electrical Enclosure Fuses 1 2 3 4 5 6 ...

Page 151: ...20 Fuse 7 Amp FLNR 7 F8 1004028 Fuse 1 4 Amp FLNR 1 4 F7 1004020 Fuse 3 Amp FLNR 3 F4 1004024 1 2 3 4 Fuse 30 Amp FLNR 30 F9 1004026 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 30 Amp FLNR 30 F10 1004026 Fuse 30 Amp FLNR 30 F11 1004026 5 6 7 8 Fuse 30 Amp FLNR 30 F12 1004026 9 Fuse 30 Amp FLNR 30 F13 1004026 10 Fuse 30 Amp FLNR 30 F14 1004026 11 2 3 4 5 6 7 8 9 10 11 ...

Page 152: ...C PRINT STATION DRIVE CONTROL 1 2 3 4 5 Part Name Part Number Fuse 30 Amp FLNR 30 F14 1004026 Fuse 30 Amp FLNR 30 F13 1004026 Fuse 25 Amp FLNR 25 F1 1004036 Fuse 25 Amp FLNR 25 F2 1004036 1 2 3 4 Contactor 1011518 Fuse 25 Amp FLNR 25 F3 1004036 5 6 Contactor 1011516 7 6 7 ...

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Page 155: ...the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R 23 22 21 26 25 5 20 8 4 19 3 2 1 12 18 15 16 17 10 11 14 13 6 7 www mrprint com M R PRINTING EQUIPMENT INC A C HEAD FRONT FRAME HOLD...

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Page 157: ...033090 9150062 BUTTON SOCKET CAP SCREW 1 4 20 X 1 HEX CAP SCREW 3 8 24 X 1 3 4 FEMALE ROD END 3 8 24 LOCK CLAMP SPACER PLATE SPLIT LOCK WASHER ZP 1 4 REGISTRATION GRID LABEL FIN HEX JAM NUT 3 4 16 BOTTOM MICRO CASTING SAE WASHER 3 8 DE STA CO CLAMP SAE WASHER 3 4 Z FITTING MALE ELBOW 1 8 NPT FRONT SCREEN HOLDER KNOB FRONT AIR LOCK SCREEN HOLDER SOCKET CAP SCREW 8 32 X 3 4 SCREEN FRAME LOCKING BAR ...

Page 158: ...DESCRIPTION CABLE CLIP BUTTON SOCKET CAP SCREW 6 32 X 3 8 38 ITEM NO 37 PART NO 3001016 9150128 CHALLENGER II 18 COLOR A C HEAD FRONT FRAME HOLDER MICRO ASSEMBLY Page 1C ...

Page 159: ... exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com A C...

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Page 161: ...2 9151842 3043059 3013015 PLUG Z AXIS KNOB SHOULDER BOLT 1 2 X 1 1 4 RIGHT SIDE THREADED ROD 3 8 24 X 3 27 26 24 19 17 18 21 20 22 23 25 THREADED ROD 3 8 24 X 3 1 2 9151846 9151844 9151843 3006065 7025004 TOP LOCK WASHER KIPP ELISA FEMALE HANDLE ELASTIC STOP NUT ZP 3 8 16 FL BR BEAR 1 2 X 3 4 X 5 8 RETRACTABLE SPRING PLUNGER MICRO POSITIONING PLATE MICRO LOCK WASHER 3032001 9150014 9150016 3012003...

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Page 163: ...ngs and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com A C HEAD FRONT FRAME HOLDER ASSEMBLY 1 2 3...

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Page 165: ...2 3 4 1 DOUBLE ACTING AIR CYLINDER 7 9 10 8 6 KEY LOCKING INSERT 8090144 Page 4 PART NO 2009023B 9159052 3013106 HEX JAM NUT ZP 3 4 16 THREADED ROD 3 4 16 X 4 3 4 SAE WASHER 3 4 SOCKET CAP SCREW 8 32 X 5 8 FITTING MALE SWIVEL ELBOW 10 32 FRONT SCREEN HOLDER 9150005 15 3013031 3021005 3009051 9159051 2003031 11 CUP WASHER 8010005 ...

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Page 167: ...specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 5 6 7 8 9 10 11 12 8 14 15 16 17 17A 18 19 20...

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Page 169: ...6 9150944 3001021 3009023 9150956 9150957 9150904 EXTERNAL RETAINING RING 5 8 28 26 29 25 20 31 21 32 30 33 3024041 BALL BEARING BOSTON 3023097 SOCKET CAP SCREW 10 24 X 1 2 3009024 IDLER SHAFT CLAMP 9150939 DOWEL PIN 1 4 X 1 3014001 DE STA CO CLAMP 3033087 LINEAR MOTION RAIL 1660mm 3030114 SOCKET CAP SCREW M5 X 16mm 3009166 SOCKET CAP SCREW 1 4 20 X 5 8 3009047 SOCKET CAP SCREW 5 16 18 X 1 3009003...

Page 170: ...PART NO FIN HEX NUT ZP 5 8 11 3013016 LEVELING FOOT VALVE GUIDE 5 8 3037001 35 FRONT END PLATE 9150909 36 PERIMETER RAIL 9130088 CHALLENGER II 18 COLOR A C HEAD HEAD TUBE ASSEMBLY Page 7 39 SOCKET CAP SCREW 1 4 20 X 3 4 3009022 ...

Page 171: ...xact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3...

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Page 173: ...EAD CONTROL PANEL ASSEMBLY 1010006 2003031 3001005 2018011 2003023 1029020 FITTING MALE SWIVEL ELBOW 10 32 SWITCH PUSH BUTTON FITTING MALE CONNECTOR 10 32 NPT AIR SWITCH 4 WAY BUTTON SOCKET CAP SCREW 1 4 20 X 1 2 POTENTIOMETER HEAD CONTROL PLATE KNOB 9150928 3033006 Page 9 ...

Page 174: ......

Page 175: ... not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrpri...

Page 176: ......

Page 177: ...GHT FLAT WASHER 5 16 ZP SPLIT LOCK WASHER ZP 5 16 HEX HEAD BOLT 5 16 18 X 1 MOTOR SPROCKET MOTOR MOUNTING FLAT A C MOTOR 1 2 HP ELASTIC STOP NUT ZP 5 16 18 FLAT SOCKET CAP SCREW 5 16 18 X 1 DRIVE SHAFT FRONT MICRO BUSHING EXTERNAL RETAINING RING 3 4 BUTTON SOCKET CAP SCREW 5 16 18 X 3 4 TRANSMISSION COVER BUSHING 3 4 HTD SPROCKET 5mm PITCH SAE WASHER ZP 1 4 TRANSMISSION COVER BASE 9150919 3022003 ...

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Page 179: ...o replace since the drawings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of...

Page 180: ......

Page 181: ... X 5 8 3009045 27 FITTING MALE SWIVEL ELBOW 1 8 NPT 5 32 TUBE 2003004 28 FITTING Y CONNECTOR 1 4 TUBE 2003086 29 FITTING Y CONNECTOR 5 32 TUBE 2003024 30 BUTTON SOCKET CAP SCREW 8 32 X 1 1 4 3001071 30A BUTTON SOCKET CAP SCREW 8 32 X 1 3001024 31 FITTING UNION TEE 5 32 TUBE 2003021 32 LEFT HAND PIVOT SHAFT 9362113 32A RIGHT HAND PIVOT SHAFT 9362114 33 SHOULDER BOLT 5 16 X 1 3006014 34 CYLINDER PIV...

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Page 183: ...xact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3...

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Page 185: ...X HEAD PROX MOUNTING BRACKET REAR GROMMET RUBBER 8 9 PROX SLIDE ENERGY CHAIN 3001031 7001108 9155693 1038106 7024014C 3001003 9155691 PART NO 1017431 9150925 CHALLENGER II 18 COLOR A C HEAD CARRIAGE PROX BRACKET ASSEMBLY 4A PROX SWITCH 4 WIRE 1010082D 5A HEAD PROX MOUNTING BRACKET FRONT 9155692 9A ENERGY CHAIN MOUNTING BRACKETS 1017430 Page 15 ...

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Page 187: ...ifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com A C HEAD REAR FRAME HOLDER MICRO ASSEMBLY 1 2 3 4 4A 5 6 ...

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Page 189: ...REAR MICRO ROD END ITEM NO 2 3 4 1 CLEVIS ROD LEFT 7 9 10 8 11 12 13 14 15 6 HEX JAM NUT ZP 3 8 16 REAR SCREEN HOLDER 9150069 Page 17 PART NO 8050202 2003031 2009023B 3013014 9159053 8010005 9159055 3009051 3006008 17 REAR SCREEN HOLDER HEX JAM NUT ZP 1 2 20 REAR MICRO SCREW ASSEMBLY SCREEN HOLDER SCREW KEY LOCKING INSERT REAR MICRO LOCK ASSEMBLY 3013023 9150967 8090143 8010003 9150094 3013106 4A ...

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Page 191: ...ct All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 5 6A 6 7 8 9 10 11 12 ...

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Page 193: ...LEFT OR RIGHT WHEN ORDERING LEVELING BOLT LEVELING BOLT BASE FIN HEX NUT 1 1 4 12 GRADE 8 WROUGHT FLAT WASHER 1 1 4 18 17 DRIVE COVER ADJUSTABLE TRIGGER LOCK 3009019 1010223 3023001 9150125 3001010 9150127 9150425 PART NO 3020034 3013052 9362221 9362220 9150376 3009015 2009302C 9151157 3021015 3060000 9150375 CHALLENGER II 18 COLOR CHASSIS ASSEMBLY 6A ROUND PROX SWITCH CABLE 1010224 11A WROUGHT FL...

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Page 195: ...atch for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com OFF CONTACT...

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Page 197: ...0 9 11 STEEL BALL BEARING Ø3 8 OFF CONTACT LOCK OFF CONTACT DOWN PLATE 1 OFF CONTACT DOWN PLATE LIFT COMPRESSION SPRING LIFT CYLINDER EXTENSION SPACER BRACKET HEX HEAD BOLT 1 4 20 X 1 OFF CONTACT SLIDES 17 ELASTIC STOP NUT ZP 1 4 20 8051244 8080238 8080236 3020005 3009022 3010005 9150358 PART NO 8051242 3008001 9150366 9150362 9150361 9150363 8051232 9150364 3023104 3012000 CHALLENGER II 18 COLOR ...

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Page 199: ...t All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 2 6 7 8 9 10 16 17 18 1...

Page 200: ......

Page 201: ...UT ZP 5 8 18 SPLIT LOCK WASHER ZP 5 8 SAE WASHER ZP 5 8 24 23 22 20 19 18 17 21 SOCKET CAP SCREW 3 8 16 X 2 FULL THREAD CAM FOLLOWER 1 1 2 FIN HEX JAM NUT ZP 3 8 16 LIFT PROX MOUNTING BRACKET BUTTON SOCKET CAP SCREW 10 24 X 3 8 ROUND PROX SWITCH LOWER CAROUSEL CAM FOLLOWER 1 1 2 3022000 3008135 3013000 9130039 9130042 3021008 3001013 PART NO 3021011 3022005 3013016 3014005 3003003 9152069 9130020 ...

Page 202: ......

Page 203: ...wings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIP...

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Page 205: ...8 DESCRIPTION PALLET STOP FRONT GUIDE PALLET STOP REAR GUIDE PALLET STOP SPRING PALLET STOP MOUNTING FLAT SPRING PLUNGER PALLET STOP ROD PALLET STOP KNOB MALE HANDLE 3 8 16 PALLET STOP POINTER 4 ITEM NO 1 2 3 10 7 5 6 8 9 11 12 13 15 14 16 9151137 3009022 9151133 9151139 3033089 3001013 9151135 3001057 8080411 9151136 9151138 PART NO 3033033 3005007 9151131 18 19 20 HEX HEAD BOLT 1 2 13 X 2 3 4 WR...

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Page 207: ... your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 2 3 4 5 5A 6 7 8 9 ...

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Page 209: ...WROUGHT FLAT WASHER 5 16 ZP ELASTIC STOP NUT ZP 5 16 18 BUTTON SOCKET CAP SCREW 3 8 24 X 1 1 2 FIN HEX JAM NUT ZP 3 8 24 WROUGHT FLAT WASHER 3 8 ZP SPIDER ARM RING BOLT FL WHIZ LOCK 3 8 16 X 1 3014005 3003003 9130012 PART NO 3020010 3013015 3001078 3012001 3020007 3008014 9050153A 9150301 3003000 9369301 CHALLENGER II 18 COLOR SPIDER ARM ASSEMBLY LEFT LOCKING CAM 9050154 5 Page 27 ...

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Page 211: ...roduct All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 4 1 2 3 5 6 8 9 10 11 12 1...

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Page 213: ...BIMBA PIVOT BRACKET ELASTIC STOP NUT ZP 5 16 18 SHOULDER BOLT 3 8 X 1 1 4 BEARING 3 8 X 1 2 X 1 2 DOUBLE INDEX BASE WASHER 18 17 SOCKET CAP SCREW 10 24 X 3 4 DOUBLE INDEX FORK BRACKET DOUBLE INDEX FORK 2018079 3020010 3009000 3008005 9151144 3006014 PART NO 9151167 9151141 3023170 3006007 3012001 2009232 3013032 3034001 2009031 9150151 9151145 3009052 CHALLENGER II 18 COLOR DOUBLE INDEX ASSEMBLY B...

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Page 215: ...wings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com MAIN CONTROL PANEL ASSEMBLY 1 2 3 4 5 6 ...

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Page 217: ...E KNOB 5 16 18 8 SOCKET CAP SCREW 5 16 18 X 1 1013042 3032002 9150460 3004001 9130001 9150381 9130036 PART NO 3009003 CHALLENGER II 18 COLOR MAIN CONTROL PANEL ASSEMBLY 9 SPLIT LOCK WASHER ZP 5 16 3022003 10 FIN HEX NUT ZP 5 16 18 3013010 11 WROUGHT FLAT WASHER 5 16 ZP 3020007 12 PULL HANDLE 3033046 Page 31 7A TOWER LIGHT 3 COLOR OPTIONAL 1013062 ...

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Page 219: ... product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 4A 5 6 7 8 9 10 ...

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Page 221: ... CYLINDER 2009016 3009017 8121254 8121255 FITTING MALE ELBOW 1 8 NPT HEX JAM NUT 5 16 24 SOCKET CAP SCREW 5 16 18 X 3 4 FEMALE ROD END 5 16 24 ELASTIC STOP NUT 1 4 20 SHOULDER BOLT 5 16 X 1 1 4 FLAT SOCKET CAP SCREW 5 16 18 X 3 4 INDEX MOUNT PLATE INDEX CLEVIS 9152084 8121252C 3010008 3006015 3012000 3034011 3009005 3013032 2003005 4A WROUGHT FLAT WASHER ZP 1 4 3020005 INDEX PROX BRACKET 9154184 R...

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Page 223: ...s displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 5 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 15 21 22 23 24...

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Page 225: ... PIN 2006002 3009003 3022003 2003024 2003032 3001005 3009001 3009000 3005008 3022000 2003000 1010012 3001013 3014001 MOTOR MOUNTING BRACKET SOCKET CAP SCREW M8 X 25mm EXTERNAL RETAINING RING INTERNAL RETAINING RING NEEDLE ROLLER BEARING SNAP ACTION SWITCH SINGLE ROW ANG CONTACT BALL BEARING DISTANCE BUSHING HOME PROX MOUNTING BRACKET RIGHT HOME PROX MOUNTING BRACKET REINFORCEMENT PLATE BEARING BLO...

Page 226: ...T NO KEY STOCK 10 X 8mm SERVO MOTOR HEX NUT 1 2 13 SOCKET CAP SCREW 1 2 13 X 1 1 4 3009013 3013027 1008422 6201033 MOTOR COUPLING 2007069 SOCKET CAP SCREW 1 2 13 X 2 3009015 40 CHALLENGER II 18 COLOR DRIVE MOTOR BALL SCREW ASSEMBLY Page 36 ...

Page 227: ...for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 5 6 7 8 ...

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Page 229: ...3 4 3054019 9150438 3003002 3020010 OIL SPLASH SHIELD SOCKET CAP SCREW 3 8 16 X 1 BOLT WHIZ LOCK 1 2 13 X 1 3003003 3009000 9150407 DOWEL PIN Ø3 8 X 1 LINEAR SLIDE 2 BLOCKS BALL SCREW DRIVE BASE 9150431 3030085 3014040 FITTING MALE ELBOW 1 8 NPT Ø1 4 TUBE 2003005 FITTING ELBOW 1 8 NPT M6 X 75 2005104 FITTING MALE CONNECTOR 1 8 NPT Ø5 32 TUBE 2003000 3009022 SOCKET CAP SCREW 1 4 20 X 3 4 Page 38 ...

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Page 231: ...ch for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale of any apparatus or equipment without the written permission of M R M R PRINTING EQUIPMENT INC www mrprint com 1 2 3 4 5 7 8...

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Page 233: ...HEAD MACHINE SCREW 6 32 X 7 8 FITTING MALE SWIVEL ELBOW 1 8 NPT FITTING MALE CONNECTOR 1 8 NPT MUFFLER 1 8 MAC VALVE 3 WAY OIL SYSTEM SUB PANEL ELASTIC STOP NUT 1 4 20 AIR TWO INJECTOR PUMP OIL RESERVOIR ELBOW COMPRESSION 1 4 X 1 8 3009017 3005008 3001005 2007084 3012000 9150452 2012050 2014002 2003000 2003010 2002007 2007094 11 12 13 ELASTIC STOP NUT 6 32 3012007 Page 40 ...

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Page 235: ...o used on the index plate for rotation of the index table carousel The rotating part on the machine to which the pallets are attached Also referred to as the Index Table carousel plate The lower machined plate that makes up the carousel which rides on the center bearing known as the Timken bearing carriage shafts The cylindrical rods used to guide and support a mechanical assembly such as print he...

Page 236: ... circuit which will have provision for electri cal connection to a circuit head print carriage The assembly to which the flood bar and squeegee are mounted imprint area The surface on which it is desired to print improper screen tension The absence of sufficient force used to produce elongation or extension of the screen fabric or mesh secured to a screen inboard speed The speed at which the print...

Page 237: ...t distance between the bottom of the screen fabric and the top surface of the substrate that is to be printed off contact lever A mechanism designed to allow the adjustment of the off contact of all screens at a single point Ohm Meter The testing device used to check the resistance across an electrical conductor oiler The device used to supply a mist of oil to the compressed air utilized by the ma...

Page 238: ...ion at which the print head will stop towards the inside of the machine registration The proper alignment of all the screens so that the printed image is reproduced on the substrate exactly as it appears on the original artwork reset button The electrical switch used to re initiate the PLC after a halt has occurred revolver mode The section of the program of the machine that allows the PLC to acce...

Page 239: ...lors printed on a garment come so close that they almost touch but without leaving a gap between them Sometimes refferred to as Butt Registration Timken bearing The tapered roller bearing on which the carousel rotates torpedo level An instrument consisting of an encased liquid filled tube containing an air bubble used for level ing a surface horizontally or vertically trap color The color which is...

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Page 241: ...ge when returned FREIGHT PREPAID to M R Printing Equipment Inc 1 N 372 Main Street Glen Ellyn Illinois 60137 3576 Customers must secure written authorization or authorization number from our Customer Service Department prior to making any return of defective parts A clean moisture free air supply must be installed onto pneumatically operated equipment Failure to install a clean mois ture free air ...

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