M&C PSS SS-5 Instruction Manual Download Page 8

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SS-5, SS-5/3 | 1.00.01

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TECHNICAL DATA

Gas Conditioning Type

SS-5

SS-5/3

Part No. version 230V 50Hz
Part No. version 115V 60Hz

03G5000

03G5000a

03G5500

03G5500a

Sample outlet dew point

range of adjustment: +2

°C … +15 °C, factory setting: +5 °C

Dew point stability

at const. conditions: < ±0,1°C

Sample inlet temperature

**max. 80°C*

optional:

**max. 180°C with stainless steel bulkhead union

Sample inlet dew point

**max. +80°C

Gas flow rate

**max. 150Nl/h

**max. 350Nl/h

Ambient temperature

**+5°C up to +40°C

Storage temperature

-25°C up to +65°C

Pressure

0,7bar up to 1,4bar abs.*

Total cooling power

max. 50kJ/h

max. 90kJ/h

Number of gas inlets

Number of gas outlets

optional:

max. 4

Medium connections

tube connections 4/6 mm

Material of parts beeing in contact
with the medium

stainless steel, glass, PPH, PVC, PVDF, PTFE, Novoprene

optional:

Viton for gas sample line

Ready for operation

approx. 10 min.

Mains power supply

230V 50Hz ± 10% or 115V 60Hz ± 10%

Power consumption

max. 240VA

Option temperature controller and heated sample line:

230V max. 1620VA,

115V max. 930VA

Fuse protection

, 5mmx20mm

with option temperature controller and heated sample line:

10AT, 5mmx20mm

Electrical connection

Terminals 4mm

Case protection

IP20 (EN 60529)

Casing

portable aluminium case

Casing dimensions (H x W x D)

385mm x 515mm x 190mm

Weight

approx. 18,5kg

approx. 20,0kg

Electrical equipment standard

EN 61010

Options

Temperature controller:

range of control: 0°C-200°C
Input :

PT100

230V, max. 6A Part No. 01G9055
115V, max. 6A Part No. 01G9055a

Flow meter FM40 (optionally),
max. 4

  7-70 l/h   air, Part No. 01G9070
15-150 l/h air, Part No. 01G9075
25-250 l/h air, Part No. 01G9080
50-500 l/h air, Part No. 01G9085

Liquid alarm

LA 1S/1.4 Part No. 01G9035

5-way-ball valve

60750 Part No. 01G9045

PPH=Polypropylene, PTFE=Polytetrafluoroethylene (Teflon®), PVC=Polyvinyl chloride, PVDF=Polyvinylidenfluoride

* Standard
** Maximum values in technical datas must be rated in consideration of total cooling capacity at 25 °C ambient

temperature and an outlet dew point of 5 °C.

Summary of Contents for PSS SS-5

Page 1: ...Gas Conditioning Unit Series PSS SS 5 SS 5 3 Instruction Manual Version 1 00 01 ...

Page 2: ... be found in the annexe to this operating manual Please also contact our homepage www mc techgroup com for further information about our products There you can read or download the data sheets and operating manuals of all M C products as well as further information in German English and French This Operating Manual does not claim completeness and may be subject to technical modifications 04 2016 M...

Page 3: ...11 11 Installation instructions 11 12 Supply connections 12 12 1 Hose connections 12 12 2 Electrical connections 13 13 Starting 14 14 Closing down 15 15 Maintenance 15 16 Trouble shooting 17 17 Spare parts list 19 18 Appendix 21 List of Figures Figure 1 Flow sheet of the SS 5 and SS 5 3 7 Figure 2 Design of the conditioning and sampling system SS 5 and SS 5 3 9 Figure 3 Electrical connections for ...

Page 4: ...ppropriate transportation correct storage as well as professional installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this operating manual 2 DECLARATION OF CONFORMITY CE Certification The product described in this operating manual complies with the following EU directives EMV Instruction The requirements of the EU ...

Page 5: ...he equipment it must be switched off and hold no voltages This also applies to any external control circuits that are connected The device is only to be used within the permitted range of temperatures and pressures Check that the location is weather protected It should not be subject to either direct rain or moisture The gas conditioning systems SS 5 and SS 5 3 must not be used in hazardous areas ...

Page 6: ...hat minor physical injuries may occur in case the respective safety measures are not fulfilled C AU T I O N Without the warning triangle means that a material damage may occur in case the respective safety measures are not met AT T E N T I O N This means that an unintentional situation or an unintentional status may occur in case the respective note is not respected NOTE These are important inform...

Page 7: ...assembly superfluous 7 APPLICATION The gas conditioning and sampling system is ideally suited for both intermittent and continuous operation The components of the system SS 5 are intended for standard use We also provide a wide range of additional equipment and other components if special measurements are required Figure 1 Flow sheet of the SS 5 and SS 5 3 Gas sample probe e g SP2000 H Gas sample ...

Page 8: ...supply 230V 50Hz 10 or 115V 60Hz 10 Power consumption max 240VA Option temperature controller and heated sample line 230V max 1620VA 115V max 930VA Fuse protection 4AT 5mmx20mm with option temperature controller and heated sample line 10AT 5mmx20mm Electrical connection Terminals 4mm2 Case protection IP20 EN 60529 Casing portable aluminium case Casing dimensions H x W x D 385mm x 515mm x 190mm Wei...

Page 9: ...dividual components The possible combinations are listed in the following table SS 5 Type of cooler max gas flow Nl h Sample gas pump SS 5 ECP1000 150 N 3 KPE SS 5 3 ECP3000 350 N 9 KPE The minimum amount of flow is determined by the sample gas pump see 8 Premature damage can be caused to the pump membrane if less than the minimal total amount of flow is extracted as a result of excess pressure Al...

Page 10: ... caps In order to protect additionally connected analysers against fluid irruption and increase the operational safety of the entire system we recommend that a fluid alarm sensor LA 1S be installed In such a case the preliminary filter FP 2T which is delivered with all models will be replaced with the FP 2T D preliminary filter by the manufacturer The LA1 4 electronic is located on the clamp mount...

Page 11: ... by an accumulation of heat Pay attention to a non critical installation for individuals The compact gas conditioning system is preferably designed for mounting in a cabinet When the cabinet is installed outside ample protection against the effects of direct sunlight and dampness must be provided In winter the equipment must only be used in frost free areas Schutzart der Gasaufbereitung beachten F...

Page 12: ...odels The sample gas hoses and condensation hoses are to be assembled as follows Remove the union nut from the sealing ring couplings by turning it anti clockwise The nut should be removed from the thread with great care so as to ensure that the loose sealing ring in the nut is not lost Place the union nut over the connecting hose Place the sealing ring over the connecting hose with the thicker be...

Page 13: ... mounting rail see figure 2 In the event that a temperature controller is used in conjunction with heated sample lines the overload protection level is increased to 10A The electrical connection for the mains is carried out at the terminals 1 2 and 3 of the mounting rail see Fig 2 Power in PE 1 PE Casing PE B2 1 43 15 7 X1 4 X1 11 X1 2 B2 L1 B1 1 3 2 4 Si 5 6 E1 X2 3 X1 3 8 9 11 10 12 E1 X2 1 Powe...

Page 14: ...he mains cable Connect the mains cable to the mains In case of option temperature controller 701 adjust the required temperature at the controller The digital display shows the actual temperature value of the heated line after switching on the conditioning unit The controller is adjusted to 0 C by factory To change the set temperature press key P The display shows S and than it changes to the adju...

Page 15: ...ong term closing down for example after a series of measurements has been completed it is recommended to backflush the gas conditioning system with ambient air or inert gas Under normal conditions the equipment only needs to be backflushed for 3 to 5 minutes Condensate residue should also be removed from the system WARNING Aggressive condensate is possible Wear protective glasses and proper protec...

Page 16: ...e event of a condensation irruption the moist filter elements be replaced The preliminary filter for the peristaltic pump PF2 If the condensate contains particle residue the preliminary filter should be replaced at regular intervals The one way filter is situated in the suction side of the pump hose see figure 2 and can be easily replaced Hoses of the Condensate pump SR25 1 These should be checked...

Page 17: ... plate OK Check whether the supply voltage plug is insert correctly and if the main switch is turned in position I OK Check the fine fuse on connector block fig 2 OK Ambient temperature too high OK Free convection in case impaired case temperature too high OK Cooler faulty for check see manual ECP1000 3000 3 1 1 ME OK Check voltage on clamps X1 11 and X1 8 OK Remove the hoses at head of pump and c...

Page 18: ...p hose faulty Peristaltic pump SR25 1 faulty Unsufficient drying of sample gas Optional liquid alarm sensor Sensor has not turned pump off Remove filter from condensate lead Pump delivering Change filter Pump not delivering Change pump hose see manual peristaltic pump SR25 1 3 7 1 ME OK Check peristaltic pump see manual peristaltic pump SR25 1 3 7 1 ME OK Check cooler see manual ECP1000 3000 3 1 1...

Page 19: ...on LA1S 90 F 0015 Filter body F 120G D of glass with GL25 condensate connection thread R 1 1 1 90 F 0020 Union nut GL 25 R 1 1 1 90 F 0025 PTFE sealing ring GL 25 12mm Ø R 1 1 1 Peristaltic pump SR25 1 90 P 1007 SR25 pump hose with PVDF tube connectors DN 4 6mm C 1 2 4 Diaphragm pump type N3 KPE KP18 N5 KPE KP18 90P2100 Square cap type D3 1 8 i for N3 N5 KPE KP18 Material PVDF S 1 90P2120 Diaphrag...

Page 20: ...0 G 0006 Pre filter PF 2 for condensate pump SR25 1 C 5 10 15 90 K 6030 Fine fuse 4A T 5mmx20mm for SS 5 R 5 5 5 90 G 0020 Fine fuse 10A T 5mmx20mm for SS 5 with option temp controller and heated sample line R 5 5 5 Hose and hose fittings 05 V 3230 Bulkhead union SV PP DN 4 6 SS 5 standard PPH Polypropylene R 2 2 2 05 V 3215 Bulkhead union SV PVDF DN 4 6 SS 5 optional PVDF Polyvinylidenfluoride R ...

Page 21: ... ECP 1000 ECP3000 Document 3 1 1 ME Universal Filters FP FT FPK FS FSS Document 5 1 1 Instruction manual diaphragm pump Series N Document 6 1 2 1 ME Instruction manual peristaltic pump SR25 1 SR25 1 G Document 3 7 1 ME Liquid alarm sensor LA1S and electronic controllers type LA1 4 Document 5 5 1 1 ME Flow meter FM40 Document 5 6 1 10 Ball valves L PV 1 Document 6 2 1 1 Temperature controller 701 D...

Page 22: ...22 SS 5 SS 5 3 1 00 01 www mc techgroup com Figure 4 Circuit diagram SS 5 and SS 5 3 115V and 230V ...

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