Malvern tentwenty Installation & Service Instructions Manual Download Page 4

IMPORTANT.

 It is important that no external

control devices are directly connected to this appli-
ance - unless covered by these ‘Installation and
Servicing Instructions’ or otherwise recommended
by the manufacturer. If in doubt, please enquire.

Any direct connection of a control device not
recommended by the manufacturer could infringe
the Gas Safety (Installation & Use) Regulations, the
above regulations and the normal appliance war-
ranty.

Manufacturer’s notes must NOT be taken, in any
way, as overriding statutory obligations.

Location of Boiler

The boiler MUST be installed on a flat and vertical
non-combustible wall, capable of adequately sup-
porting the weight of the boiler and any ancillary
equipment.

THE BOILER IS NOT SUITABLE FOR
EXTERNAL INSTALLATION.

IMPORTANT NOTICE.

If the boiler is to be fitted in a timber framed building
it should be fitted in accordance with the British Gas
publication ‘Guide for Gas Installations in Timber
Frame Housing’, reference DM2. If in doubt, advice
must be sought from the Local Gas Region of British
Gas.

The boiler may be installed in any room or internal
space. Particular attention is drawn to the require-
ments of the current I.E.E Wiring regulations and, in
Scotland, the electrical provisions of the Building
Regulations applicable to Scotland with respect to
the installation of the boiler in a room or internal
space containing a bath or shower.

Where a room sealed appliance is installed in a
room containing a bath or shower then the appli-
ance and any electrical switch or appliance control,
utilising mains electricity should be so situated that it
cannot be touched by a person using the bath or
shower.

Where installation will be in an unusual location then
special procedures may be necessary and BS.6798
gives detailed guidance on this aspect.

A compartment used to enclose the boiler MUST be
designed and constructed specially for this purpose.
An existing cupboard, or compartment, may be used
provided it is modified for the purpose. Details of
essential features of cupboard compartment design,
including airing cupboard installations are given in
BS.6798.

In siting the boiler, the following limitations MUST be
observed:

1. The position selected for installation MUST allow

adequate space for servicing in front of the boiler
and for air circulation around the boiler.

2. This position MUST also permit the provision of a

satisfactory balanced flue termination.

3. This position MUST also permit the provision of a

satisfactory connection to the condensate drain.

Gas Supply

An existing meter (NG) and pipework should be
checked, preferably by the Gas region, to ensure
that they are adequate to deal with the rate of gas
supply required.
Supply pipes should be sized to suit installation and
obtain a working pressure of 20 mbar (NG) and 37
mbar (Propane). Installation pipes should be fitted in
accordance with BS.6891.
A Natural Gas appliance must be connected to a
governed meter.

Conversion

The appliance can be converted from NG to LPG or
vice versa by change of the Burner, Main and Pilot
Injectors and re-setting the Gas Valve. Contact your
supplier for the necessary parts.

Flueing

Only flue components provided by the Manufacturer
should be used with these appliances. Detailed
recommendations for flueing are given in BS.5440:
1. The following notes are intended for general
guidance.

1. Be aware of the plume from the flue and the

wetting effect it has to adjacent property.

2. The flue can be taken upwards, left, right or to

the rear of the appliance.

3. The boiler is supplied separate to the chosen flue

set. It can be supplied with Twin or Concentric

flues. The flue components for the Twin

Pipe

application must be chosen from the

separate

Flue Application Guide. There

are two lengths of

Concentric Flue. Standard,

that will reach

500mm, and Extended

that will reach up to

2000mm.

 (Part No. M3838).
4. The boiler MUST be installed so that the terminal

is exposed to external air.

5. It is important that the terminal allows the free

passage of air across it at all times.

6. The acceptable spacing from the terminal to

obstructions and ventilation openings are
specified in Table 1.

Condensing Boiler

     

3

           19/11/03

Summary of Contents for tentwenty

Page 1: ...1 555 18 41 555 19 Serial Number 0087 tentwenty twentytwentysix Condensing Boilers Installation Service Instructions Note to the Installer Natural and Propane Gas Please leave these Instructions adjac...

Page 2: ...P 20 kg 28 kg 1 4 litres 3 bar 1 m 30 82 C 10 12 litres m 5 litres m 22mm Copper 230V 50Hz 40W 1 Amp 20mm 3 Amp 790 High 400 Wide 330 Deep 450 Front 30 Above 25 Below 30 Left Right Concentric 160 High...

Page 3: ...s may require the addition of a bypass an automatic bypass is preferred The boilers also contain integral frost protection the boiler will fire if the temperature within it approaches 4 to 5 degrees C...

Page 4: ...he purpose Details of essential features of cupboard compartment design including airing cupboard installations are given in BS 6798 In siting the boiler the following limitations MUST be observed 1 T...

Page 5: ...ter system if applicable should be in accordance with the relevant recommenda tions of BS 5546 Copper tubing to BS 2871 1 is recommended for water carrying pipework The hot water storage cylinder MUST...

Page 6: ...The boiler is supplied for 230V 50Hz Single phase Fuse rating is 3A The method of connection to the mains electricity supply MUST facilitate complete electrical isolation of the boiler preferably by t...

Page 7: ...cut off during installation Right or Left Outlet 1 Secure the 50mm flue tube with ELBOW connec tor on the saddle using the Velcro strap See Fig 7 2 Measure carefully and saw off the 50mm tube to give...

Page 8: ...and Side Trim 3 With the bottom of the boiler away from the wall hang the top of the back panel onto the Mounting Box Now by gently lowering the bottom of the boiler against the wall the fan spigot sh...

Page 9: ...minimum flow conditions An automatic bypass is preferred The boiler waterside is completely copper so all good corrosion inhibitors are suitable Designs The following designs are all acceptable 1 Seal...

Page 10: ...pletely normal It is recommended that the gas cock is turned off during this early stage Because of a built in delay the boiler is always held off for a minimum of 120 seconds However for commissionin...

Page 11: ...em hot check again for water sound ness Refit the case to the boiler Add remainder of corrosion inhibitor Balance the system in the normal way to obtain even heating of all radiators If fitted set the...

Page 12: ...fill system adding 3 4 of the inhibitor Do not light boiler Vent all radiator and air release points Run pump for 5 10 second bursts and revent Condensing Boiler 11 06 06 01 Do not light boiler Run pu...

Page 13: ...ngths Minimum 200mm Maximum 22m horizontal 90mm 90 bend 4 0m 45 bend 1 3m Suggested core drill Suggested core drill 128mm Flue 100 to 2000mm Left right or rear Flue Air Concentric Flues Service Access...

Page 14: ...NSOR 12 Way connector GV1 GV2 N 4 Core to Gas Valve Fan 4 way Molex 10 way Molex GV1 GV2 1 Amp 20mm CONTROL BOARD Or Or Br Br R W Bk Gy Br R Bk Br G G Y G Y G Y B G Y V Gy Br R Or W Bk Gy V G Y B Brow...

Page 15: ...Condensing Boiler 14 06 06 01 Physical Wiring Diagram Fig 4...

Page 16: ...Wall Fixing Holes 2 Lower Wall Fixing Holes Core Drill 128mm 118 Use 2 at the top and any other 2 below 236 288 167 92 32 17 kW For Concentric 270 For Twin Pipe Core Drill 90 mm Condensing Boiler 15...

Page 17: ...1 Boiler Panel Assembly Control Board Chassis Electrical Cover Top Trim Front Burner Baffle Side Trim Fig 6 Pressure Cover Concentric Flue Boiler Mounting Box Fan Protection Hoop Lower Burner Baffle T...

Page 18: ...e Positions Fig 7 Fig 8 Flue Duct Air Duct 100mm Condensate Drain Connection connects to drain point on Flue Spigot Adapter Flue Spigot Adapter Drain Point Twin Pipe Boiler Mounting Box Assembly Conne...

Page 19: ...me is detected and the control board stops sparking and then energises the main gas valve and the burner lamp is illuminated The pilot flame lights the burner and it stays alight until turned off by t...

Page 20: ...Condensing Boiler 19 03 07 03 Fault Diagnosis...

Page 21: ...quired If in doubt drain the system and remove for inspection 2 Condensate Syphon With a suitable bowl to catch the water un screw the drain cap s on the underside of the Syphon trap and drain the wat...

Page 22: ...NCE CASE COULD RESULT IN LEAKAGE OF COMBUSTION PRODUCTS INTO THE ROOM 3 Fan Assembly Lower the Electrical Tray Remove the Case Undo the wing nut holding the Fan Protec tion Hoop Pull the electrical co...

Page 23: ...ove the Case Pull off the HT lead from the Control board Undo the left and right screws holding the Front Burner Baffle Remove the front baffle Release the tube nut holding the electrode to the Pilot...

Page 24: ...04 Fan Assembly 17 kW M1095 Fan Assembly 24 kW M0910 106 435 Control Board M3752 Control Assembly M3915 Gas Valve Sigma 840 M3783 Air Pressure Switch Concentric Flues 7712 379 091 Air Pressure Switch...

Page 25: ...ces Flue Thermostat Fan Assembly Secondary Heat Exchanger Fibre Washer 2 Places Flow Pipe Control Sensor O H Stat Primary Heat Exchanger Gas Manifold HT Lead Pilot Assembly Main Injector Electrode Pil...

Page 26: ...Trap Air Gap Air Gap 110mm Soil Pipe or Drain Soakaway Insulate against freezing 150mm Land Drain Filled with Gravel 750mm deep Condensate Drain from Boiler Air Pressure Switch pipe connection Vent Sy...

Page 27: ...e specification without notice Your statutory rights are not affected Malvern Boilers Ltd Enigma Business Park Spring Lane Malvern WORCS WR14 1BW Telephone 01684 893777 Fax 01684 893776 www malvernboi...

Reviews: