Malvern 80 Installation And Service Instructions Manual Download Page 5

Condensing Boiler

4

7/5/99

Where a room sealed appliance is installed in
a room containing a bath or shower then the
appliance and any electrical switch or
appliance control, utilising mains electricity
should be so situated that it cannot be touched
by a person using the bath or shower.

Where installation will be in an unusual
location then special procedures may be
necessary and BS.6798 gives detailed
guidance on this aspect.

A compartment used to enclose the boiler
MUST be designed and constructed specially
for this purpose. An existing cupboard, or
compartment, may be used provided it is
modified for the purpose. Details of essential
features of cupboard compartment design,
including airing cupboard installations are
given in BS.6798.

In siting the boiler, the following limitations
MUST be observed:

1. The position selected for installation MUST
allow adequate space for servicing in front of
the boiler and for air circulation around the
boiler.

2. This position MUST also permit the provision
of a satisfactory balanced flue termination.

3. This position MUST also permit the provision
of a satisfactory connections to the condensate
drain.

GAS SUPPLY

The Local Gas Region should be consulted, at
the installation planning stage, in order to
establish the availability of an adequate supply
of gas.

An existing service pipe must NOT be used
without prior consultation with the Local Gas
Region, or by a local Gas region contractor. An
existing meter should be checked preferably by
the Gas region, to ensure that the meter is
adequate to deal with the rate of gas supply
required.
Installation pipes should be fitted in
accordance with BS.6891: 1988.
Do NOT use pipes of a smaller size than the
boiler inlet gas connection.

FLUEING

Detailed recommendations for flueing are given
in BS.5440: 1.
The following notes are intended for general
guidance.
1. Be aware of the plume from the flue and the
wetting effect it has to adjacent property.

2. The flue can be taken to the left, right or rear
of the appliance.

3. The boiler is provided with standard flue kit
that will reach 500mm (20 in). An extended flue
kit is available which enables the flue to be
extended straight to 2000mm (79 in), Part No
7721). The air duct must be supported every
700mm (30 in) with the clips provided.

4. The boiler MUST be installed so that the
terminal is exposed to external air.

5. It is important that the terminal allows the
free passage of air across it at all times.

6. The  acceptable spacing from the terminal to
obstructions and ventilation openings are
specified in Table 1.

7. Where the lowest part of the terminal is
fitted less than 2m (6.6ft.) above a balcony,
above ground, or above a flat roof to which
people have access then the terminal MUST
be protected by a purpose designed guard.

Terminal guard Model K3  6.5 x 11  (plastic
coated) (GC No 393554)   is available from:-

Tower Flue Components Ltd.
Tower House.
Vale Rise.
Tonbridge
KENT
TN9 1TB
0732 351555

Summary of Contents for 80

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Page 2: ...SIT 997 113 33 Gas Connection BSP BSP Dry Weight 33 kg 33 kg Water Content 1 4 litres 1 4 litres MAXIMUM Static water head 30 m 30 m MINIMUM Static water head 1 m 1 m MAXIMUM Flow temperature 82 C 82...

Page 3: ...1 Pilot Injector SIT 997 113 33 SIT 997 113 33 Gas Connection BSP BSP Dry Weight 33 kg 37 kg Water Content 1 4 litres 1 6 litres MAXIMUM Static water head 30 m 30 m MINIMUM Static water head 1 m 1 m M...

Page 4: ...systems small bore and microbore domestic central heating systems BS 5546 Installation of gas hot water supplies for domestic purpose 2nd Family Gases BS 5440 1 Flues for gas appliances of rated input...

Page 5: ...r consultation with the Local Gas Region or by a local Gas region contractor An existing meter should be checked preferably by the Gas region to ensure that the meter is adequate to deal with the rate...

Page 6: ...boiler is to be installed in a cupboard or compartment permanent air vents are required for cooling purposes in the cupboard or compartment at both high and low levels The air vents must either commun...

Page 7: ...e and vessel pressure 3 Choose that size or larger from the manufactures range Vessel System Volume litres pressure 50 60 70 100 150 Bar Vessel Volume 0 5 4 4 8 8 12 1 0 8 8 8 12 18 1 5 8 12 12 18 24...

Page 8: ...r rear entry use as supplied For left or right outlet remove appropriate blanking plate and assemble on rear outlet Note Blanking plate holes should be left with a screw to seal them ASSEMBLY OF FLUE...

Page 9: ...ess B S 6891 1988 in pipework to boiler using a manometer Open the gas cock Gas soundness within the boiler should be checked using sense of smell and or leak detection fluid Check the burner bar pres...

Page 10: ...eutral Access to the boiler terminal strip is made by releasing the two plated screws on the front panel and by sliding the bottom section of the boiler forward until it clears The boiler internal wir...

Page 11: ...y where necessary DO NOT TURN ON GAS Drain the system by opening all draincocks This will flush the system of flux and swarf Pour 3 4 of the inhibitor in and fill the system with clean water and vent...

Page 12: ...ermostat to 60oC or lower if preferred Explain and demonstrate the operation of the system to the user Note The boiler is fitted with a blocked drain device and syphon trap to safeguard the boiler and...

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Page 21: ...ights the burner and it stays alight until turned off by the control thermostat a safety thermostat in the case of a fault condition or by the system controls The flue thermostat will trip if the flue...

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Page 23: ...eath the primary Clean as required If in doubt drain the system and remove for inspection 2 Condensate Syphon With a suitable bowl to catch the water unscrew the two drain caps on the underside of the...

Page 24: ...lectrical supply Set burner gas pressure with the adjuster beneath the rubber cap on the underside of the Multifunctional Control The gas valve opens in two steps the first low rate step can be adjust...

Page 25: ...nner cover Remove the Case Pull the electrical connectors off the Control Thermostat Pull off the Control Thermostat Knob Undo the two M4 screws beneath the Knob Remove the retaining clip from the The...

Page 26: ...ve the baffles by releasing the two self tapping screws holding the Front Baffle then undo the four M5 screws holding the baffles onto the Back Panel Remove the Burner as in 13 Undo the four M5 screws...

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