Malibu Boats ZMB43R2 Manual Download Page 41

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Assembly Instructions

Assemble the drawers

Place drawer base

into the narrow slot on

the drawer wrap .

Fold wrap around the

base.

Turn drawer wrap

assembly over and push

onto the back of the

drawer fronts and .

Turn locking nuts

clockwise to secure

panels - more than 1/2 a

turn.

If you have damaged or missing components, call the

Customer Helpline: 08456 400800

quoting the reference

numbers below

80%

and

Step

plain surface

Identification

hole

Prepare 4 drawer

fronts and wraps

Note:

The right drawer

front has a small

identification hole.

Screw 2 metal

dowels into the holes

on the back of the

drawer fronts and .

Note:

Tighten metal

dowels up fully against

the panels.

Insert 2 small locking

nuts into the holes

shown on the drawer

wrap .

Note:

Arrow on locking

nut

must

point towards

hole in edge of panel.

Note:

Due to the manufacturing

process, the holes for the

locking nut can be on either

surface of the drawer wrap.

Note:

The locking nuts can

be on either surface of the

drawer wrap.

Summary of Contents for ZMB43R2

Page 1: ...materials for this product may be recycled through your local recycling centre When you want to dispose of the product itself please consider donating it to a local charitable organisation otherwise recycle it through your local recycling centre Do you need help If you have any problems please phone us on 08456 400 800 PRODUCT CODE ZMB43R2 MADE IN BRITAIN ...

Page 2: ...ot get lost KEEP all fittings away from young children YOU WILL NEED 2 PEOPLE TO BUILD THIS UNIT LET S GET STARTED F22 x 18 F50 x 7 F79 x 9 F51 x 33 F327 x 1 F149 x 1 F631 x 7 F197 x 23 F461 x 2 F432 x 2 F1014 x 2 F63 x 14 F901 x 8 F3 x 8 F600 F601 F599 F599 F600 x 4 F601 x 4 F599 x 8 F365 x 1 F522 x 6 F523 x 6 F65 x 1 F110 x 12 ...

Page 3: ... Box 1 x4 1 TOOLS 2 F3 T it u s F3 T it u s Tip Make sure the Cam Pins F901 are tightened right up against the panel Tip You can identify the Drawer Fronts by the how close the holes are from the edge see below Holes closer to this edge Tip When you insert F3 make sure the arrow is pointing towards hole in edge of Wrap F901 F901 F901 F901 Holes closer to this edge ...

Page 4: ...ps fully through the Wraps from the inside F599 x 2 Turn the Drawer Wrap assembly over and push onto the Drawer Front Use a Cross head or Flat head Screwdriver that is a good fit to turn the Cam as far as it will go more than 1 2 a turn Cam Joining System An outline of how the system works x4 x4 Drawer Base T233 508 x 299mm Packed in Box 1 ...

Page 5: ...n securing the handles please ensure you do not over tighten the screws F50 F631 Left Side D0145A 1808 x 496mm Packed in Box 2 Right Side D0146A 1808 x 496mm Packed in Box 2 F600 F600 x 2 L F1014 F63 F523 F523 F523 F523 F601 R F601 x 2 ...

Page 6: ...ZMB43R2 92506 7 8 Top D0149A 1069 x 494mm Packed in Box 2 Top D0149A F22 F22 Right Side D0146A F365 F197 x 2 9 Upright D0147A 1356 x 477mm Packed in Box 1 F22 F22 F523 F523 F1014 F63 Covered Edge ...

Page 7: ...197 x 2 Horizontal D0150A 714 x 446mm Packed in Box 2 Horizontal D0150A Lower Shelf D0151A 1069 x 478mm Packed in Box 2 Lower Shelf D0151A F22 F22 F22 F22 12 Upright D0147A F197 x 2 F197 x 2 F197 x 2 F365 F365 Covered Edge ...

Page 8: ...0148A 314 x 477mm Packed in Box 2 F22 F22 F22 F600 L F601 R Covered Edge Covered Edge Turn Panel Over 14 Tip This panel has 2 holes drilled in the middle Tip Use the covered edges and dowel holes to identify which side to fit the correct Drawer Runner F601 x 2 F600 x 2 F22 ...

Page 9: ...F22 x 2 F22 x 2 ZMB43R2 92506 15 16 F197 x 2 F197 F197 Back Rail D0154A F365 Divider D0148A Plinth D0153A 1069 x 92mm Packed in Box 2 Rail D0155A 1069 x 92mm Packed in Box 2 F22 F22 ...

Page 10: ...F365 F197 F197 x 4 F65 F197 x 4 ZMB43R2 92506 17 Plinth D0153A Rail D0155A Covered Edge 18 Left Side D0145A F365 ...

Page 11: ...measurement A A equals B B 2 Place the Back and Foldy Back down onto the unit as shown with the white surface facing the inside of the unit 3 Make sure that the two Backs are pushed up tight against each other and that they meet in the centre of the Upright panel s edge 4 Nail around the outside edges of the 2 Backs using the Nail Guide see above Nails should be about 150mm apart 5 Using 8 x F79 s...

Page 12: ...rs run smoothly spray a small amount of Furniture Polish into the grooves Hanging Rail X0891 704mm Long Packed in Box 1 F110 x 4 F110 x 4 F110 x 4 Loose Shelf D0152A 340 x 446mm 1 Packed in Box 2 2 Packed in Box 1 x3 Remember You can identify the Drawer Fronts by the how close the holes are from the edge see stage 1 ...

Page 13: ...w using a 2 5mm diameter drill 3 From the FRONT FACE of the Door open out the 2 5mm diameter hole by drilling back through them with a 5mm drill We recommend the use of a small piece of waste wood placed behind the hole while drilling to reduce the possibility of any break out 90 F522 F63 F63 Door D0156A 1359 x 353mm Packed in Box 1 x3 Door D0156A x1 Door D0156A x2 F63 F63 F522 F63 F63 F522 ONLY d...

Page 14: ... not located in the slot in the Hinge Plate and the hinge would not be secure Remove the Hinge Arm from the Hinge Plate and then re assemble being careful to follow the above instructions Lower the Hinge Arm onto the front part of the Hinge Plate A B Keep the Hinge Arm FLAT against the Hinge Plate as you slide it across as far as it will go Tighten Screw A The Hinge Arm must be flat against the Hi...

Page 15: ...and side to side in the 3 positions shown Use suitable packing pieces not supplied to make the unit level BEFORE making any adjustments to the hinges as shown 26 Joining Units Together Fittings have been supplied so you are able to join units together Make sure your first unit is level Push the next unit up against the first unit and ensure they are level Check that the ends are flush and in line ...

Page 16: ...using screw F79 and mark the wall for the wall fixing Swivel the Bracket away from the wall and drill a hole in the wall using a suitable drill bit and fit your wall fixing Swivel the Bracket back and fix the Bracket to the wall then tighten Screw F79 Take care when drilling the wall that you do not drill into any pipes wires etc If in doubt consult an expert Take care of your unit by using a damp...

Page 17: ...r Robe Assembly Instructions Please keep for future reference 643 6520 643 6489 643 8542 If you need help or have damaged or missing parts call the Customer Helpline 08456 400800 Issue 1 21 01 10 Important Please read these instructions fully before starting assembly 643 6506 643 6537 ...

Page 18: ...e same room as possible Assemble on a soft level surface to avoid damaging the unit or your floor use opened out unit carton We do not recommend the use of power drill drivers for inserting screws as this could damage the unit Only use hand screwdrivers Safety note It is recommended that this unit is secured to a wall using the bracket supplied Dispose of all packaging carefully and responsibly 1 ...

Page 19: ...150A 714 x 446mm Divider D0148A 314 x 477mm Loose Shelf D0152A 340 x 446mm x 3 Lower Shelf D0151A 1069 x 478mm 8 Left Drawer Front D0157A 531 x 157mm x 2 9 Right Drawer Front D0158A 531 x 157mm x 2 10 Drawer Wrap W233 1121 x 95mm x 4 13 Drawer Base T233 508 x 299mm x 4 6 Top D0149A 1069 x 494mm 16 Plinth D0153A 1069 x 92mm 15 Rail D0155A 1069 x 92mm 14 Back Rail D0154A 1069 x 92mm Hanging Rail X08...

Page 20: ... 7 I L Rule Scissors Square Spirit level Hammer Bradawl Eye protection when using a hammer or drill Cross head screwdriver Nail F51 x 33 P Nail holder F149 x 1 mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 N J K Bracket F327 x 1 C 40mm Screw F910 x 23 Electric drill Step ladder O Rail holder F1014 x 2 13mm Screw F63 x 14 19mm Connecting bolt F461 x 2 E 45mm Screw F65 x 1 25mm Conne...

Page 21: ...Customer Helpline 08456 400800 quoting the reference numbers below F B a b B F 10 F F B B B B 8 9 8 9 10 10 10 13 8 9 and Step 1 Step 2 plain surface Identification hole 9 Prepare 4 drawer fronts and wraps Note The right drawer front has a small identification hole a Screw 2 metal dowels into the holes on the back of the drawer fronts and Note Tighten metal dowels up fully against the panels b Ins...

Page 22: ...rom each pair of the drawer runners Push the drawer stops fully through the drawer wraps from the inside S 10 10 Attach the handles Attach a handle to each drawer front and using screw Note Do not overtighten the screw I H SNAP SNAP F599 S S F599 S F599 S F599 S I H Step 3 Step 4 8 9 8 9 and ...

Page 23: ...g sure that the slot is facing towards the finished front edge Push rail holder into the hole shown Make sure that it is fitted straight in line with the panel edges and then secure with screw b Push fit 2 right runners marked R into the holes shown on right side Fit 2 hinge plates making sure that the slot is facing towards the finished front edge 1 S S Q O N Q 2 a b R F601 F600 S S 1 Q S 2 Q Fin...

Page 24: ... 2 C A A 6 6 2 Finished front edge Finished front edge Step 7 Step 8 A Prepare the upright Fit 2 hinge plates into the holes shown on the upright making sure that the slot is facing towards the finished front edge Push rail holder into the hole shown Make sure that it is fitted straight in line with the panel edges and then secure with screw Tap in 2 wooden dowels as shown A A Q O N Q 3 3 Q O Q N ...

Page 25: ...d secure with 2 screws 6 3 Prepare the lower shelf Tap 2 wooden dowels into the ends of the lower shelf A 7 7 7 C C 3 7 3 2 Fit the lower shelf Attach the lower shelf to the right side and upright then secure with 4 screws 2 Finished front edge Finished front edge Step 10 Step 9 Step 11 plain chipboard surface Plain chipboard surface ...

Page 26: ...p 12 Prepare the horizontal Tap 2 wooden dowels into the ends of the horizontal A 4 4 C C 4 3 C 4 3 Fit the horizontal to the upright Attach the horizontal to the upright using the dowel already fitted and secure with 2 screws Finished front edge Step 13 ...

Page 27: ... L into the divider Tap in 2 wooden dowels as shown Turn the divider over b Push fit 2 right runners marked R into the divider Turn divider over Finished front edge Finished front edge S S A a b C C 5 5 5 5 5 7 Fit the divider Attach the divider to the lower shelf using the dowel already fitted and secure with 2 screws C 7 5 Step 15 ...

Page 28: ...rews Prepare the back rail rail and plinth Tap 2 wooden dowels into the ends of the back rail Tap 4 wooden dowels into the ends of the rail Tap 2 wooden dowels into the ends of the plinth A A A 14 15 16 Step 16 A A 14 15 16 14 C 14 5 2 C 5 2 2 holes No holes 1 hole Plain chipboard surface Plain chipboard surface Plain chipboard surface ...

Page 29: ...tted Attach the plinth to the right side and and secure with screw 2 15 16 2 15 16 2 C C C C C C C C C Fit the left side and secure the rail to the divider Attach the left side to the assembly and secure using 8 screws Secure the rail to the divider using screw 5 15 1 1 E C 15 5 Finished front edge Step 18 Step 19 ...

Page 30: ... centre of the upright panel s edge b Use the nail guide to hold the nails vertical and at the correct distance whilst you nail around the outside edges only of the 2 back panels and Note Nails should be spaced about 150mm apart c Using 8 screws screw down between the backs and into the back edge of the upright panel Stand the unit up for the next stage 18 19 P D 18 19 M 18 19 19 M b c Warning The...

Page 31: ...e shelf studs G G 12 Step 22 Fit the hanging rail and drawers a Push the hanging rail into the rail holders on the side panels b Lift the front of the drawer whilst inserting to overcome the stop system Note Remember the right drawer front has an identification hole refer back to step 1 Note To ensure that your drawers run smoothly spray a small amount of furniture polish into the grooves 11 O ...

Page 32: ...ng the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill Prepare the 3 doors Push fit the hinges into the door Secure each hinge with 2 screws Note Before securing with the screws make sure that the hinges are positioned...

Page 33: ...e hinge must be flat against the hinge plate prior to any adjustment d The hinge must NOT be AT AN ANGLE to the hinge plate when assembled This would indicate that the recess at the bottom of screw B had not located in the slot in the hinge plate and the hinge would not be secure Remove the hinge from the hinge plate and then re assemble being careful to follow instructions a c e Attach a handle t...

Page 34: ...se suitable packing pieces not supplied to make the unit level BEFORE making any adjustment to the hinges as shown b Height adjustment Loosen screws A on hinge plates and move door up or down as required Retighten screw A c Forward and Back adjustment Loosen screw B on hinge plate and move door in or out as required Retighten screw B d Sideways adjustment To move door out loosen screw C To move do...

Page 35: ...p against the first unit and ensure both units are level Check that the ends are flush and in line then clamp them together Using a 5mm drill bit drill through the 2 holes shown circled in the side panel into the adjoining side panel of the other unit Push the connecting sleeves into the holes and then screw the connecting bolts in from the other side 5mm N M K J K J Step 27 ...

Page 36: ... Fixings are not supplied as they will need to suit the wall type and the length of screw will depend on the distance from the back of the unit to the wall Fix the bracket loosely onto the top of the unit using screw and mark the wall for the wall fixing Swivel the bracket away from the wall and drill a hole in the wall using a suitable drill bit and fit your wall fixing Swivel the bracket back an...

Page 37: ...r Robe Assembly Instructions Please keep for future reference 643 6520 643 6489 643 8542 If you need help or have damaged or missing parts call the Customer Helpline 08456 400800 Issue 2 17 09 12 Important Please read these instructions fully before starting assembly 643 6506 643 6537 ...

Page 38: ...e same room as possible Assemble on a soft level surface to avoid damaging the unit or your floor use opened out unit carton We do not recommend the use of power drill drivers for inserting screws as this could damage the unit Only use hand screwdrivers Safety note It is recommended that this unit is secured to a wall using the bracket supplied Dispose of all packaging carefully and responsibly 1 ...

Page 39: ...150A 714 x 446mm Divider D0148A 314 x 477mm Loose Shelf D0152A 340 x 446mm x 3 Lower Shelf D0151A 1069 x 478mm 8 Left Drawer Front D0157A 531 x 157mm x 2 9 Right Drawer Front D0158A 531 x 157mm x 2 10 Drawer Wrap W233 1121 x 95mm x 4 13 Drawer Base T233 508 x 299mm x 4 6 Top D0149A 1069 x 494mm 16 Plinth D0153A 1069 x 92mm 15 Rail D0155A 1069 x 92mm 14 Back Rail D0154A 1069 x 92mm Hanging Rail FHR...

Page 40: ... 7 I L Rule Scissors Square Spirit level Hammer Bradawl Eye protection when using a hammer or drill Cross head screwdriver Nail F51 x 33 P Nail holder F149 x 1 mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 N J K Bracket F327 x 1 C 40mm Screw F910 x 23 Electric drill Step ladder O Rail holder F1014 x 2 13mm Screw F63 x 14 19mm Connecting bolt F461 x 2 E 45mm Screw F65 x 1 25mm Conne...

Page 41: ... B B 8 9 8 9 10 10 10 13 8 9 and Step 1 Step 2 plain surface Identification hole 9 Prepare 4 drawer fronts and wraps Note The right drawer front has a small identification hole a Screw 2 metal dowels into the holes on the back of the drawer fronts and Note Tighten metal dowels up fully against the panels b Insert 2 small locking nuts into the holes shown on the drawer wrap Note Arrow on locking nu...

Page 42: ...rom each pair of the drawer runners Push the drawer stops fully through the drawer wraps from the inside S 10 10 Attach the handles Attach a handle to each drawer front and using screw Note Do not overtighten the screw I H SNAP SNAP F599 S S F599 S F599 S F599 S I H Step 3 Step 4 8 9 8 9 and ...

Page 43: ...g sure that the slot is facing towards the finished front edge Push rail holder into the hole shown Make sure that it is fitted straight in line with the panel edges and then secure with screw b Push fit 2 right runners marked R into the holes shown on right side Fit 2 hinge plates making sure that the slot is facing towards the finished front edge 1 S S Q O N Q 2 a b R F601 F600 S S 1 Q S 2 Q Fin...

Page 44: ... 2 C A A 6 6 2 Finished front edge Finished front edge Step 7 Step 8 A Prepare the upright Fit 2 hinge plates into the holes shown on the upright making sure that the slot is facing towards the finished front edge Push rail holder into the hole shown Make sure that it is fitted straight in line with the panel edges and then secure with screw Tap in 2 wooden dowels as shown A A Q O N Q 3 3 Q O Q N ...

Page 45: ...d secure with 2 screws 6 3 Prepare the lower shelf Tap 2 wooden dowels into the ends of the lower shelf A 7 7 7 C C 3 7 3 2 Fit the lower shelf Attach the lower shelf to the right side and upright then secure with 4 screws 2 Finished front edge Finished front edge Step 10 Step 9 Step 11 plain chipboard surface Plain chipboard surface ...

Page 46: ...p 12 Prepare the horizontal Tap 2 wooden dowels into the ends of the horizontal A 4 4 C C 4 3 C 4 3 Fit the horizontal to the upright Attach the horizontal to the upright using the dowel already fitted and secure with 2 screws Finished front edge Step 13 ...

Page 47: ... L into the divider Tap in 2 wooden dowels as shown Turn the divider over b Push fit 2 right runners marked R into the divider Turn divider over Finished front edge Finished front edge S S A a b C C 5 5 5 5 5 7 Fit the divider Attach the divider to the lower shelf using the dowel already fitted and secure with 2 screws C 7 5 Step 15 ...

Page 48: ...rews Prepare the back rail rail and plinth Tap 2 wooden dowels into the ends of the back rail Tap 4 wooden dowels into the ends of the rail Tap 2 wooden dowels into the ends of the plinth A A A 14 15 16 Step 16 A A 14 15 16 14 C 14 5 2 C 5 2 2 holes No holes 1 hole Plain chipboard surface Plain chipboard surface Plain chipboard surface ...

Page 49: ...tted Attach the plinth to the right side and and secure with screw 2 15 16 2 15 16 2 C C C C C C C C C Fit the left side and secure the rail to the divider Attach the left side to the assembly and secure using 8 screws Secure the rail to the divider using screw 5 15 1 1 E C 15 5 Finished front edge Step 18 Step 19 ...

Page 50: ... centre of the upright panel s edge b Use the nail guide to hold the nails vertical and at the correct distance whilst you nail around the outside edges only of the 2 back panels and Note Nails should be spaced about 150mm apart c Using 8 screws screw down between the backs and into the back edge of the upright panel Stand the unit up for the next stage 18 19 P D 18 19 M 18 19 19 M b c Warning The...

Page 51: ...e shelf studs G G 12 Step 22 Fit the hanging rail and drawers a Push the hanging rail into the rail holders on the side panels b Lift the front of the drawer whilst inserting to overcome the stop system Note Remember the right drawer front has an identification hole refer back to step 1 Note To ensure that your drawers run smoothly spray a small amount of furniture polish into the grooves 11 O ...

Page 52: ...ng the pilot hole in the rear face of the door drill through the hole indicated opposite using a 2 5mm diameter drill Turn the door over and open out the 2 5mm hole that you have just drilled by drilling back through it with a 5mm drill Prepare the 3 doors Push fit the hinges into the door Secure each hinge with 2 screws Note Before securing with the screws make sure that the hinges are positioned...

Page 53: ...e hinge must be flat against the hinge plate prior to any adjustment d The hinge must NOT be AT AN ANGLE to the hinge plate when assembled This would indicate that the recess at the bottom of screw B had not located in the slot in the hinge plate and the hinge would not be secure Remove the hinge from the hinge plate and then re assemble being careful to follow instructions a c e Attach a handle t...

Page 54: ...se suitable packing pieces not supplied to make the unit level BEFORE making any adjustment to the hinges as shown b Height adjustment Loosen screws A on hinge plates and move door up or down as required Retighten screw A c Forward and Back adjustment Loosen screw B on hinge plate and move door in or out as required Retighten screw B d Sideways adjustment To move door out loosen screw C To move do...

Page 55: ...p against the first unit and ensure both units are level Check that the ends are flush and in line then clamp them together Using a 5mm drill bit drill through the 2 holes shown circled in the side panel into the adjoining side panel of the other unit Push the connecting sleeves into the holes and then screw the connecting bolts in from the other side 5mm N M K J K J Step 27 ...

Page 56: ... Fixings are not supplied as they will need to suit the wall type and the length of screw will depend on the distance from the back of the unit to the wall Fix the bracket loosely onto the top of the unit using screw and mark the wall for the wall fixing Swivel the bracket away from the wall and drill a hole in the wall using a suitable drill bit and fit your wall fixing Swivel the bracket back an...

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