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Malibu Boats Wakesetter 247 LSV, Owner'S Manual, Page: 1 / 170

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Malibu Boats Wakesetter 247 LSV Owner'S Manual Download Page 1

Owner’s Manual

2011

Corporate Headquarters

Malibu Boats, L.L.C.

One Malibu Court

Merced, CA 95341

Phone: (209) 383-7469

Fax: (209) 383-0499

Tennessee Plant

Malibu Boats, L.L.C.

5075 Kimberly Way

Loudon, TN 37774

Phone: (865) 458-5478

Fax: (865) 458-9052

Australian Headquarters

Malibu Boats, L.L.C.

813 Hope Court

Albury, N.S.W. 2640

Phone: (026) 040-1174

Fax: (026) 040-4656

website: www.malibuboats.com     email: [email protected]

Malibu Cover 2011_Malibu Cover 2007.qxd  10/13/10  9:27 AM  Page 2

Summary of Contents for Wakesetter 247 LSV

Page 1: ...Owner s Manual 2011...

Page 2: ...___ Date Purchased __________________________________________________________ Dealer Phone ____________________________________________________________ Fax E mail _____________________________________...

Page 3: ...without notice and without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc A...

Page 4: ...ii...

Page 5: ...7 Sundeck 2 47 V Drive Engine Access Hatch 2 47 Ski Pylon 2 47 Swim Platform 2 48 Navigational Lights 2 49 Storage Areas 2 49 Drain Plugs 2 50 Speedometer Pickup 2 51 Tilt Steering Wheel 2 51 Exhaust...

Page 6: ...27 Pivoting Head Ski Pylon 2 48 Figure 2 28 Swim Platform 2 48 Figure 2 29 Swim Step Pin Removal 2 48 Figure 2 30 Swim Step Ladder Strap 2 48 Figure 2 31 Bow Light 2 49 Figure 2 32 Lockable Transom St...

Page 7: ...nue to be our 1 priority CERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA veri...

Page 8: ...r oil Cooking fuels Cleaners paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast...

Page 9: ...vii MODEL FEATURES SPECIFICATIONS...

Page 10: ...viii...

Page 11: ...ix...

Page 12: ...x...

Page 13: ...xi...

Page 14: ...xii...

Page 15: ...xiii...

Page 16: ...xiv Notes...

Page 17: ...ended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for...

Page 18: ...s teak surfing or dragging behind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NO...

Page 19: ...oat handling from organizations such as the U S Coast Guard American Red Cross or your local authority Even if you are a veteran boater these courses will help sharpen your boating skills as well as b...

Page 20: ...ent spills in the boat Dispose of rags properly ashore Discharge and Disposal of Waste Waste means all forms of garbage plastics recyclables food wood detergents sewerage and even fish parts in certai...

Page 21: ...st Guard 1 Personal Flotation Devices PFDs PFDs must be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boa...

Page 22: ...son or another but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true...

Page 23: ...s and signs of change Bad weather can cause an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is ver...

Page 24: ...n to recognize the different buoys and day markers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazar...

Page 25: ...n spaces under certain conditions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colo...

Page 26: ...affected creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaire...

Page 27: ...are white with a blue horizontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous...

Page 28: ...and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It...

Page 29: ...void collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All R...

Page 30: ...1 14 Notes...

Page 31: ...nically advanced features as Malibu Standard Gauges The following gauges are included on all models It is important for the safe and proper operation of your boat to fully understand these gauges Mali...

Page 32: ...ed pre set See MaliView Edit Pre Sets Screen Change the cruise RPM or speed set point using the UP and DOWN buttons Turn cruise on or off by pressing the ENTER button Press the MUTE button to mute the...

Page 33: ...may not be covered under your engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records wa...

Page 34: ...above normal operating parameters may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure ga...

Page 35: ...eration and does not indicate a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2011 boats will include the Malibu Graphical In Das...

Page 36: ...of the screens shown in Figure 2 6 or 2 7 followed by a Setup menu To navigate the system menus use the up down arrows When you arrive to the screen you would like to use or set up press the E Enter...

Page 37: ...ENTER button to toggle between edit screens and select changes Return to Factory Default Screen This will return all settings back to factory settings Pre sets will be reset MaliView USB Update Scree...

Page 38: ...2 8 Depth Level Alarm Screen Speed Calibration Screen Wedge Setup Screen English Metric Mode English or Metric Conversion Video ON OFF Setup Turns on or off all available video screens...

Page 39: ...2 9 Gauge Diagnostic Mode Gauge Sweep Mode Test Current Software Version System Diagnostic Screen Active and Inactive Engine Fault Screen...

Page 40: ...sible to put together factory pre sets that work the same on every boat For this reason we chose a middle of the road setting and worked to create an easy method to modify the factory pre sets and cre...

Page 41: ...2 11...

Page 42: ...in the setup screen Make sure you have a calibrated power wedge for correct operation Ballast bars will disappear when the sensor is not present The engine must be running for the wedge to move to a...

Page 43: ...nue to press ENTER for all 20 spaces Power Wedge Edit Screen There are 10 different WEDGE settings Using the up and down buttons select the desired WEDGE setting 200 if fully stowed 100 if max wedge a...

Page 44: ...ballast level Use the up and down buttons to change the level The tank being edited is highlighted green Press ENTER to accept the change SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT SET POINT 20...

Page 45: ...arameters may be added The Indmar engine for 2011 is equipped with the E Control New Engine Control Module with OBD M If the engine ECM activates an alarm you will ether see Engine Fault or Service Re...

Page 46: ...icks on after the ignition has been turned on The Engine Fault alarm Is activated by the ECM The problem could be a momentary out of parameter minor issue or the problem could be catastrophic If the E...

Page 47: ...ions related faults Several of the typical sensors are now part of the emissions related faults such as the Knock system and Ignition Control system as well as the oxygen sensors and Catalyst Monitori...

Page 48: ...unning speeds and RPM If your speedometer needs correction due to changes in the system it can be done using the MPH mode screen see Speed Calibration Speed Calibration The speed can be calibrated man...

Page 49: ...roper operation Move throttle position indicator to right side of gap to activate the manual overshoot current throttle position Operation of Precision Cruise 2011 Control Adjust set points by pressin...

Page 50: ...e target window When the small square is centered in the target window the Precision Pro Speed Control System will hold the desired target speed If the small square is to one side of the target window...

Page 51: ...red NOTES The gap appears when the engine has activated cruise and has control of the throttle The cruise must be turned on or off when the actual speed is below the set point The cruise will only ho...

Page 52: ...system will automatically enter a DECEL mode and slowly return the engine throttle to the set RPM When the system has engaged the throttle bar will turn green Keep the arrow in the gap to allow the e...

Page 53: ...and optional front bow tank The ballast fill switches are located on the dash switch panel labeled MLS To activate the BMS press the BALLAST button on the Dash Display The BALLAST display window will...

Page 54: ...as long as the boat speed is under 10 MPH It will deploy down sitting on the trailer if the key is ON and the switch is depressed on the DOWN arrow It will not deploy up unless the boat speed is betw...

Page 55: ...pped with MaliView see the MaliView alarm screens in previous pages to view the messages that can be displayed Notice Be sure the wedge unit is up before loading boat on trailer Ensure all passengers...

Page 56: ...em See your dealership immediately to locate the problem Figure 2 13 Circuit Breaker Panels Switches Indicators Figure 2 14 Horn Button and Power Button For boats equipped with Malibu Touch Command th...

Page 57: ...mmand System The Malibu Touch Command system consists of 4 main screens and one optional screen The Main screens are the CODE ENTER screen the MLS screen the LIGHTS screen the SWITCH screen and the op...

Page 58: ...he engine will crank Press the STOP button to stop the engine without turning off the dash The button must be held for a second before the engine will shut down The CHANGE button will allow the user t...

Page 59: ...he SWITCH screen Press the FILL ALL or DRAIN ALL buttons to control all the tanks at once If you press the ALL OFF or the OFF button the boat will stop the FILL ALL or DRAIN ALL process The MLS screen...

Page 60: ...ill be displayed in approximate location of the light Optional lights can be added or removed in the setup screen located on the SWITCH screen The buttons will light up yellow when active The tower li...

Page 61: ...tion of the light Optional heater switch can be added or removed in the setup screen If the heater is removed the button will turn into an auxiliary output to be used if needed The setup button contai...

Page 62: ...setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the RESET TO FACTORY SETTINGS Doing the reset is a good idea after every new software updat...

Page 63: ...read a USB and load the SmartTouch mem file The update will not work unless the file is named SmartTouch mem The system will reset automatically when complete The UPDATE can also be done by just turn...

Page 64: ...em Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the BACKLIGHT DIM LEVEL mode Once activated...

Page 65: ...setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the SETUP OUTPUTS mode Turning on and off ballast will change the appearance of the MLS sc...

Page 66: ...mand MaliView system Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the SETUP LIGHTS mode Tur...

Page 67: ...P and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the ENTER button will activate the NAVIGATION mode Refer to the NAVIGATION manual for...

Page 68: ...p to date and adjust and troubleshoot the Touch Command MaliView system Use the UP and DOWN buttons to highlight the setup mode desired Press ENTER button to access the mode highlighted Pressing the E...

Page 69: ...nsor in the bilge area and will turn on automatically whenever 2 in or more of water is detected The bilge pump is wired directly to the battery This circuit can be identified by an inline fuse from t...

Page 70: ...Lights This switch is used to activate the interior lights The interior lights include lights in the gunnels storage compartments and dashboard and optional underwater transom lights if equipped Navig...

Page 71: ...ing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS FRONT button will toggle the POWER module output a...

Page 72: ...ns 4 Once an function icon is selected hold down the button for 3 seconds to lock it in 5 After lock in return to CHANGE edit mode screen Delete Mode 1 Press button 1 YES to enter DELETE mode or 2 NO...

Page 73: ...4 Once an function icon is chosen hold down the button for 3 seconds to INSERT that function icon 5 After insertion all functions icons should shift to the right 6 After insertion return to INSERT ed...

Page 74: ...ly below the throttle lever knob or press the button on the top center of the knob on boats equipped with electric shift Do not shift from forward to reverse at high RPMs damage to the transmission wi...

Page 75: ...or more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your boat Steering System It...

Page 76: ...eft side of the driver s seat Pull lever outward and adjust seat as needed Lumbar Support The driver s seat is equipped with a Lumbar Support To adjust locate the twist knob located on the left side o...

Page 77: ...tch An engine access hatch is located behind the rear observers seat on the V Drive Access allows the ability to service the engine for required maintenance and for additional storage on both sides of...

Page 78: ...slide back on the platform To replace reverse these steps Be sure the latches are securely fastened DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of ent...

Page 79: ...rea located in the bow of all models is accessible by lifting the bottom lifting strap of the observers seat back The size of the storage differs between open and closed bow versions On open bow boats...

Page 80: ...three drain plugs one located at the transom of your boat and the other directly below your engine drive train On the walkthrough open bow models you will find an additional drain plug in the ski loc...

Page 81: ...el speedometer pickup which can be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is trans...

Page 82: ...connect the engine safety switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious...

Page 83: ...h a venting system on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine co...

Page 84: ...er Damage caused to your boat as a result of improper cover use is not covered under your Malibu Boats warranty Damage can result from wind whipping and possibly cause abrasions to your gelcoat surfac...

Page 85: ...creens the left and right buttons will respond to the label directly inside the button For example the CRUISE button is now the BACK TO VIPER button in all PAGE 1 screens in every mode Fosgate FM AM R...

Page 86: ...2 56 Fosgate USB DRIVE Radio Screens 2011...

Page 87: ...2 57 SIRIUS Radio Screens 2011...

Page 88: ...2 58 Fosgate IPOD Radio Screens 2011...

Page 89: ...ns To use this ability the radio video screen with button needs to be enabled in the MEDIA SETUP screen in SETUP This mode will bring up buttons on the side for 5 seconds These buttons describe what e...

Page 90: ...s is the POV RF module It is connected to the system using a gauge connector located with the other gauge connections Make sure the video output from the POV is going into the Video 2 input on the Vip...

Page 91: ...has the standard RCA cables as an output it will play through the stereo AUX mode and onto the screen in Video 2 We provide the left right audio to mini adapter that came in your boat bag and the vide...

Page 92: ...g the Navigation system the screen below is the first screen that is displayed Main Map Screen When entering the Navigation area this is the first screen that comes up Each section of the screen is hi...

Page 93: ...tor can get to any area of the navigation system Pressing the ENTER button will display the MAP screen At the center of the screen is an image of the SQUASH PAD Pressing the associated arrow on the sq...

Page 94: ...hand side of the display Underneath the words MAP VIEW are the words FULL and GAUGE The word that is highlighted indicates how the MAP screen will be displayed Pressing the UP arrow on the squash pad...

Page 95: ...the top left of the screen are the words BEARING and NORTH The word that is highlighted indicates how the MAP screen will be oriented Pressing the UP RIGHT arrow on the squash pad will cause the high...

Page 96: ...2 66 Select Course Creating a New Course...

Page 97: ...appear showing the available waypoint options Use the arrows to highlight the desired waypoint and press ENTER The map screen will be shown again with the waypoint in the location that the cursor was...

Page 98: ...2 68 Select Auto Course Creating a New Auto Course...

Page 99: ...l appear Your location is the boat image in the screen to the left it is within the blue box The navigation software will track your movements until the STOP COURSE option is selected NOTE Be sure to...

Page 100: ...e various screens From the Navigation Menu screen press the DOWN RIGHT arrow on the squash pad to adjust the filters The screen above shows the objects that may be available to display If there is an...

Page 101: ...h pad to access the GPS STATUS screen The GPS STATUS menu allows the operator to view up to a 16 position satellite signal strength graph on the right side of the display and a 4 point compass graphic...

Page 102: ...p From the Navigation Menu screen press the DOWN LEFT arrow on the squash pad to access the SETUP menu The SETUP menu allows the operator to adjust view and configure the navigation system through eig...

Page 103: ...NTER button The screen below will appear Using the arrows UP DOWN changes between the low high scale Normal Mode High Contrast and Night View The LEFT RIGHT arrows control the slide on the Low to High...

Page 104: ...ht the TRANSPARENCY LEVEL and press the ENTER button The screen below will appear Using the arrows UP DOWN changes between the transparency scale and the EXIT The LEFT RIGHT arrows control the slide o...

Page 105: ...ap while operating the menu features Highlight the GPS SETUP and press the ENTER button The screen below will appear Using the arrows UP DOWN changes between the Coordinate styles and WAAS status opti...

Page 106: ...MAP and press the ENTER button The screen below will appear The GPS STATUS menu allows the operator to view up to a 16 position satellite signal strength graph on the right side of the display and a 4...

Page 107: ...de of the screen Highlight the SYSTEM SETUP and press the ENTER button The screen below will appear Any of the options listed above can be displayed in the gauge area of the MAP screen Only seven item...

Page 108: ...H LEVEL SETUP and press the ENTER button The screen below will appear The options listed above will change how the waterways are to be displayed on the MAP screen Depending on which setting is chosen...

Page 109: ...ween Nautical Miles and Miles Highlight the SYSTEM UNITS SETUP and press the ENTER button The screen below will appear The options listed above will change how the speed and distance are to be display...

Page 110: ...ER button The screen below will appear The options listed above will change the color of that feature that is to be displayed on each screen Highlight the desired option and press ENTER This will disp...

Page 111: ...2 81 Exit Setup Highlighting the EXIT SETUP and pressing ENTER will bring the display back to the MENU screen...

Page 112: ...and OFF MAP mode shows the Course name Next Waypoint and Destination COMPASS mode shows the compass rotating with the heading always at the top of the screen This option also shows the Course name Nex...

Page 113: ...TRAIL ON OFF Will leave a trail in the direction of where your last waypoint was ADJUST NOTIFY BAND Pressing the UP RIGHT arrow brings up a box that allows the setting of the notify distance to the ne...

Page 114: ...0 amp circuit breaker The docking lights use LED bulbs which cannot be replaced Illusion G3 The Illusion G3 has a solid foundation of billet aluminum bases and billet tower support wings backing the 3...

Page 115: ...tional holes in the tower will void any structural warranty Hardware Most of the metal hardware on your boat consists of brass stainless steel or aluminum and should be cleaned on a periodic basis wit...

Page 116: ...ommended that you put the Wedge unit in the UP position if you will be traveling over these speeds Scarpa Suppression Plate SSP The Scarpa Suppression plate is an optional add on feature available for...

Page 117: ...ear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hi...

Page 118: ...to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer...

Page 119: ...ater and stop Be sure to properly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye...

Page 120: ...displayed at various locations throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when...

Page 121: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5...

Page 122: ...ballast tanks and fat sacks should never exceed the maximum weight capacity listed on the capacity label specified by the U S Coast Guard or your local maritime authority Add the weight of water conta...

Page 123: ...uidelines you should follow when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sur...

Page 124: ...n a Malibu Factory Trained and Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in y...

Page 125: ...before returning to operation Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm R...

Page 126: ...e re engaging the transmission by depressing the knob Figure 3 7 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar locat...

Page 127: ...effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the cen...

Page 128: ...nd to starboard when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock...

Page 129: ...es when docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how t...

Page 130: ...adual turns can be completed at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw...

Page 131: ...for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has fallen or is ready to quit skiing the driver mus...

Page 132: ...rously Fasten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifti...

Page 133: ...act your dealer otherwise adverse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless ste...

Page 134: ...is seating properly 3 Wedge a piece of 1 x 4 wood between the propeller blade and the port side of the strut and rudder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N...

Page 135: ...g the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Saltwate...

Page 136: ...3 20 Notes...

Page 137: ...e no products available to us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the up...

Page 138: ...and could damage the surface of your interior Common stains and steps to treat Type of Stain Step 1 Step 2 Step 3 General care A B Dirt buildup A B Ballpoint ink B A Chewing gum B A Coffee tea chocola...

Page 139: ...dware permanently Always follow cleaning by applying a high quality metal polish or automotive wax after cleaning Test products in an inconspicuous area before applying to the complete surface especia...

Page 140: ...at you leave your boat moored for long periods of time If your boat will be moored in fresh water or saltwater for extended periods of time you should do the following 1 Haul out and clean your boat r...

Page 141: ...cluded in this manual covers the minimum maintenance required for Indmar engine packages The Maintenance Worksheet included in this manual outlines safety checks lubrication and general service that s...

Page 142: ...n4 2 12 Quarts 2L Main Gearbox 1 0 Quart 1 06L V drive Dexron 3 ZF V Drive Transmission4 4 2 Quarts 4L Pennzoil 15W40 Walter V Drive 0 5 Quart 0 5L Pennzoil SAE 30 Motor Oil In Line 1 1 Transmission4...

Page 143: ...o not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five...

Page 144: ...ur boat structure and driveline could result It is recommended that only a trained service technician perform this maintenance due to the complications that can arise from an improperly balanced prop...

Page 145: ...tives can cause damage to the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back t...

Page 146: ...tly to the battery with proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determin...

Page 147: ...s the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats a 6 AWG cable and a 60 AMP...

Page 148: ...only way these two separate circuits can connect The switch is normally open but once the engine is running and the voltage comes up on the starting battery and it is fully charged the VSR switch clo...

Page 149: ...t under the dash next to the battery Under normal situations the switch should be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batte...

Page 150: ...ally ordinary soap and water does not remove the accumulation and something stronger will be needed Check with your Malibu dealer for recommendations Windows and Windshields The windows and windshield...

Page 151: ...shions and open all storage areas Store the seat cushions in a cool dry place Apply coat of wax to entire surface of boat Flush engine cooling system with clean water Do not exceed 1500 RPM while flus...

Page 152: ...ded Reinstall seat cushions from storage Check entire engine for signs of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski loc...

Page 153: ...likely event to the least likely To correct a problem first determine what the problem is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of th...

Page 154: ...the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose or defective high Tighten or replace the high tension leads tension leads Plugg...

Page 155: ...opeller Replace the propeller Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit break...

Page 156: ...made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and ex...

Page 157: ...3 18 Miscellaneous 4 14 Model Features Specifications vii Motorbox Cover 2 46 N Navigational Lights 2 49 O Operation by Minors 1 10 Optional Equipment 2 54 P Passenger Safety 1 10 Power Wedge 2 23 Pr...

Page 158: ...ake fluid level if applicable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine...

Page 159: ...ugs 7 Clean for change flame arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudd...

Page 160: ...4 24 Notes...

Page 161: ...the warranty details that follow for complete terms conditions and limitations In addition to the Malibu Limited Warranty your boat also comes with other limited warranties provided by the engine and...

Page 162: ...xclusion may not apply to you Who Is Covered Under the Malibu Boats Limited Warranty Subject to all other terms conditions and limitations 1 original owners of the boat and 2 second owners of the boat...

Page 163: ...Limited Warranty Coverages Base Limited Warranty For a period of thirty six 36 months beginning on the date the boat is purchased by the first retail purchaser through an authorized Malibu Boats sales...

Page 164: ...red parts Malibu Boats may at its option install parts which have similar or greater performance characteristics if an identical replacement part is no longer available Repairs will be warranted only...

Page 165: ...y be found in certain areas of the boat Such distortions and imperfections are considered normal Damages caused by the use of any trailer not sold through Malibu Boats Damages caused by improper suppo...

Page 166: ...ents distributors or suppliers shall create a warranty or in any manner increase or modify the scope of this Malibu Boats Limited Warranty in any manner whatsoever This Malibu Boats Limited Warranty i...

Page 167: ...d or damage to the finish surfaces trim upholstery or other observable cosmetic components of your boat may occur at the factory These items are usually detected and corrected at the factory or by the...

Page 168: ...thorized Malibu Boats service facility or facilities at which your boat has been serviced and the nature of the concerns you have with the boat or the service Malibu Boats will thereafter provide assi...

Page 169: ...SERVICE MAINTENANCE LOG HOUR DATE READING SERVICE REPAIRS PERFORMED...

Page 170: ...69 Fax 209 383 0499 Tennessee Plant Malibu Boats L L C 5075 Kimberly Way Loudon TN 37774 Phone 865 458 5478 Fax 865 458 9052 Australian Headquarters Malibu Boats L L C 813 Hope Court Albury N S W 2640...

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