Malibu Boats Sportster Series, Owner'S Manual

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INSTRUCTIONS Please complete following; check each item as completed. ____ 1.
Inspect prop
____ 2.
Check engine alignment, motor mounts, and jam nuts
____ 3.
Check shaft packing
____ 4.
Service rudder (lubrication)
____ 5.
Check battery, battery hold down, cable connections
____ 6.
Check instrumentation
____ 7.
Check lanyard switch operation (kill switch)
____ 8.
Check lights (bow, stern, and dash)
____ 9.
Check steering wheel cable fasteners, lubricate support tube and cable
____ 10. Check control mechanism MV-2, MV-3 (freedom of movement) ____ 11. Check neutral safety switch operation ____ 12. Check
security
of
fasteners
(seat slides, seats, platform, interior handles)
____ 13. Check all fuel connections (engine, tank, pump, filter) ____ 14. Check engine exhaust clamps ____ 15. Change engine oil and filter ____ 16. Change transmission fluid/ filter ____ 17. Change V-Drive oil (clean screens / magnetic plugs) ____ 18. Change fuel filters (engine / tank) ____ 19. Inspect belts ____ 20. Inspect impeller ____ 21. Clean / change flame arrestor ____ 22. Check engine coolant (closed cooling only) ____ 23. Check trailer: wheel lugs, lights, and loading bar ____ 24. Inspect and lubricate wheel bearings ____ 25. Check brake fluid level (if applicable)
LAKE TEST ____ 1.
Perform TECH I data list scan
____ 2.
Check PROM ID and record in customer file
____ 3.
Check engine timing (in service mode)
____ 4.
Check fuel pressure and log reading
____ 5.
Verify oil levels (engine, Trans, V-Drive)
____ 6.
Verify blower operation, check hose attachment
____ 7.
Verify bilge pump operation and float control
____ 8.
Check for engine / boat water leaks
____ 9.
RE-check fuel connections
____ 10.
Verify neutral safety switch operation
____ 11.
Check for presence of vibration
____ 12.
Verify lanyard switch operation (kill switch)
____ 13.
Verify instruments operate properly
____ 14.
Verify controls operate properly (IE; steering, shifter)
____ 15.
Verify options function properly (IE; heater, shower etc.)
I certify that all checks have been performed and completed, this vessel has been prepared in conjunction with Malibu Boats specifications. To ensure proper warranty status, Boat/ Engine MUST receive recommended maintenance schedule. Technician Signature_________________________ Date________ Service Contact _________________________Phone____________ Customer Signature_______________________________________ PLEASE RETAIN IN CUSTOMER FILE FOR FUTURE REFERENCE
Maintenance W
orksheet
Please circle one- Pre-delivery-/10hr
.-/50hr
.-/100hr
.-/Annual
HULL NUMBER
OWNER NAME
PHONE NO.
SERVICE DATE
WORK ORDER #
BOAT COLOR
SERVICE TECHNICIAN
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