Malibu Boats 21 vRide Owner'S Manual Download Page 22 | Manualshive

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Damage to underwater gear caused by shallow water

maneuvering is not covered by your warranty.

Warning Markers

Learn to recognize the different buoys and day
markers; they are used as the signposts of the
waterways identifying navigable routes and water
hazards. It is a good idea to ask local authorities about
hazard areas and if they are marked. Stay within
boundaries and clear of hazards.

Figure 1-4. Diver Down Flag

1-8

KC-0250M

Chapter 1_10: Chapter 1 doc.qxd 11/3/09 10:18 AM Page 8

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Summary of Contents for 21 vRide

Page 1: ...time without notice and without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Malibu Boats LLC All Rights reserved Pr...

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Page 3: ...Self Draining Ice Chest 2 39 Sundeck 2 39 V Drive Engine Access Hatch 2 39 Ski Pylon 2 39 Swim Platform 2 40 Navigational Lights 2 41 Storage Areas 2 41 Drain Plugs 2 42 Speedometer Pickup 2 43 Tilt Steering Wheel 2 43 Exhaust 2 44 Ventilation 2 45 Optional Equipment 2 46 Wedge 2 57 OPERATION 3 1 Trailering 3 1 Warning Labels 3 4 Fueling 3 7 Starting 3 8 Shifting Running 3 10 Steering 3 10 Stoppin...

Page 4: ...40 Figure 2 29 Swim Step Ladder Strap 2 40 Figure 2 30 Bow Light 2 41 Figure 2 31 Lockable Transom Storage 2 41 Figure 2 32 Glove Box Storage 2 42 Figure 2 33 Transom Drain Plug 2 42 Figure 2 34 Bilge Drain Plug 2 43 Figure 2 35 Thru Hull Paddle Wheel Pickup 2 43 Figure 2 36 Tilt Steering 2 43 Figure 2 37 Heater 2 46 Figure 2 38 Boat Cover 2 46 Figure 2 39 Stereo 2 46 Figure 2 40 Stereo Remote 2 4...

Page 5: ...inue to be our 1 priority CERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more comprehensive standards set by the American Boat Yacht Council ...

Page 6: ...or oil Cooking fuels Cleaners paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast or fishing sinkers TO AVOID HARM Keep away from engine generator and cooking fuel exhaust fumes Wash areas thoroughly with soap and water after handling the substances above Emission Control Warranty...

Page 7: ...vii MODEL FEATURES SPECIFICATIONS ...

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Page 15: ...mended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follow these precautions as i...

Page 16: ...rs teak surfing or dragging behind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NOT promote unsafe boating risks or jeopardizing any boaters safety DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the...

Page 17: ...boat handling from organizations such as the U S Coast Guard American Red Cross or your local authority Even if you are a veteran boater these courses will help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or Malibu dealer for information on classes in your area Insurance The boat owner is legally responsible for damages...

Page 18: ...vent spills in the boat Dispose of rags properly ashore Discharge and Disposal of Waste Waste means all forms of garbage plastics recyclables food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper disposal ashore Excessive Noise Noise means engine noise radio noise or even yelling Many b...

Page 19: ...quirements for Recreational Boats published by the Coast Guard 1 Personal Flotation Devices PFDs PFDs must be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boat is underway Figure 1 1 Personal Flotation Devices Boats more than 16 feet in length must be equipped with one type I II III or V and one type IV...

Page 20: ...ason or another but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true emergency Proceed to the scene and render assistance Federal law requires boat operators to offer assistance and aid to others The law s Good Samaritan clause absolves you from any civil liability i...

Page 21: ...ns and signs of change Bad weather can cause an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is very hazardous and conditions can change rapidly Stay clear of the spillways and areas below dams Weeds Weeds can generally be a threat to a boat s engine and other components on the boat If weeds wrap ...

Page 22: ...rn to recognize the different buoys and day markers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazard areas and if they are marked Stay within boundaries and clear of hazards Figure 1 4 Diver Down Flag 1 8 KC 0250M ...

Page 23: ...on spaces under certain conditions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO inclu...

Page 24: ...t affected creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaired operation may result in severe personal injury or death Basic Rules of the Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobil...

Page 25: ...s are white with a blue horizontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometric...

Page 26: ... and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing the river Meeting Head On Neither boat has ...

Page 27: ...avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoiding bright lights and have a passenger if poss...

Page 28: ...1 14 Notes ...

Page 29: ...ative and technically advanced features as Malibu Standard Gauges The following gauges are included on all models It is important for the safe and proper operation of your boat to fully understand these gauges Malibu In Dash Graphical Display Figure 2 1 Graphical Display Figure 2 2 MaliView Dash 2 1 2 ...

Page 30: ...Edit Pre Sets Screen Change the cruise RPM or speed set point using the UP and DOWN buttons Turn cruise on or off by pressing the ENTER button Press the MUTE button to mute the JBL radio This function only works with the JBL radio SETUP CRUISE PRE SETS MEDIA ON OFF ENTER H P M T E S 17 0 MPH ACT 0 0 SPEED OFF STEREO 2 FM1 101 7 E F MUTE AIR 102 F 8 6 F E K A L 0 0 DEPTH FT 0 5 F C L R STOW SAVE PR...

Page 31: ... may not be covered under your engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement which sends information to a computer located under the dash The speedometer readings can also be found in the digital display window of the In Dash graphical display located in the cent...

Page 32: ... above normal operating parameters may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure gauge indicates the oil pressure in the engine while the engine is running and is measured in pounds per square inch psi Oil pressure may vary with engine speed outside temperatures oil viscosity and o...

Page 33: ...peration and does not indicate a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2010 boats will include the Malibu Graphical In Dash Display as a standard feature This display can be found in the center of your dash console behind the steering wheel Information is displayed in digital format for easy to read information navigabl...

Page 34: ...o select which screen will appear at startup You will have a choice between Clock Engine Cruise ON Cruise OFF or speed tach Press the E button when done Setup Screen Mode Select for Normal operation Select for sweep test Select for zero pointer Select for full pointer To exit the SETUP screens press the red button Gauge NORM Gauge SWEEP Gauge ZERO Gauge FULL Setup E Contrast 12 Units ENG Favorite ...

Page 35: ...F ENTER button to toggle between edit screens and select changes Return to Factory Default Screen This will return all settings back to factory settings Pre sets will be reset MaliView USB Update Screen Adjust Auto Volume Automatically increases decreases the volume of the stereo as boat speed increases decreases ...

Page 36: ...2 8 Depth Level Alarm Screen Speed Calibration Screen Wedge Calibration Screen Wedge Setup Screen English Metric Mode English or Metric Conversion ...

Page 37: ...2 9 Video ON OFF Setup Turns on or off all available video screens Gauge Diagnostic Mode Gauge Sweep Mode Test Current Software Version System Diagnostic Screen Active and Inactive Engine Fault Screen ...

Page 38: ...ssible to put together factory pre sets that work the same on every boat For this reason we chose a middle of the road setting and worked to create an easy method to modify the factory pre sets and create individual pre sets The factory default pre sets will perform different on different boats It is highly recommended that you get the instructions and spend some time on the water in your boat Cre...

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Page 40: ...f in the setup screen Make sure you have a calibrated power wedge for correct operation Ballast bars will disappear when the sensor is not present The engine must be running for the wedge to move to a pre set position SETUP CRUISE GAUGES PRE SETS CRUISE MEDIA ON OFF ENTER EDIT PRE SET 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 100 0 ED SURF LEFT 9 8 100 0 BLANK MPH 15 0 STOW STOW STOW 100 0 HALE...

Page 41: ...inue to press ENTER for all 20 spaces Power Wedge Edit Screen There are 10 different WEDGE settings Using the up and down buttons select the desired WEDGE setting 200 if fully stowed 100 if max wedge and 0 if full down SETUP CRUISE GAUGES PRE SETS CRUISE MEDIA ON OFF ENTER SAVE EXIT NO SAVE PRE SET EDIT MLS FRONT 25 60 OLD NEW SAVE EXIT NO SAVE PRE SET EDIT PICTURE OPTIONS 100 0 HALEY WAKEBOARD F ...

Page 42: ...e ballast level Use the up and down buttons to change the level The tank being edited is highlighted green Press ENTER to accept the change SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT SET POINT 20 2 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW SAVE EXIT NO SAVE SAVE EXIT NO SAVE PRE SET EDIT WEDGE 20 2 PRE SET EDIT MLS RIGHT 75 50 OLD NEW 100 0 HALEY WAKEBOARD F C L R MLS RIDER 21 8 STOW...

Page 43: ...Indmar engine for 2010 is equipped with the E Control New Engine Control Module with OBD M If the engine ECM activates an alarm you will ether see Engine Fault or Service Required Service Required will only be seen on engines equipped with Catalysts Emissions System for the CARB California Air Resources Board and EPA requirements as of June 30 2006 MaliView Alarm Screens When an alarm is active it...

Page 44: ...M is intended mainly for EFI Technicians to use but would be beneficial to have it available for our customers to use if the need arises You can at least call your dealer or Malibu and tell them what you see on the OBD M screen To Enter the On board Diagnostics Marine Tool you will need to scroll the UP or DOWN button to the Service screen Once in the service screen press E Enter Then use the UP o...

Page 45: ...t screen press E Enter up arrow The next display panel will be shown Temperature The air and water temperatures are shown on the display panel Temperature can be displayed in either Fahrenheit or Celsius See English Metric operation in the SETUP menu to change view Depth The depth meter will display lake depth and can be set for shallow water alarm To set the shallow water settings press the E Ent...

Page 46: ...en system has engaged Keep throttle position in gap for proper operation Move throttle position indicator to right side of gap to activate the manual overshoot current throttle position Operation of Precision Cruise 2010 Control Adjust set points by pressing up and down arrows Adjustments can be done with system on or off Typical screen for the WKBRD A preset of a boat that has a Power wedge and F...

Page 47: ...he target window When the small square is centered in the target window the Precision Pro Speed Control System will hold the desired target speed If the small square is to one side of the target window the computers will have limited authority to adjust the throttle If throttle adjustment is needed to hold the target speed the window will close and display more throttle apply more throttle to adju...

Page 48: ...ore speed as well as turn red NOTES The gap appears when the engine has activated cruise and has control of the throttle The cruise must be turned on or off when the actual speed is below the set point The cruise will only hold speed if the arrow is in the gap and is green The cruise can be turned off at any time but will not disengage until the throttle has returned below the gap 100 0 SPEED OVER...

Page 49: ... system will automatically enter a DECEL mode and slowly return the engine throttle to the set RPM When the system has engaged the throttle bar will turn green Keep the arrow in the gap to allow the engine to hold the RPM NOTES The gap appears when the engine has activated cruise and has control of the throttle The RPM of the boat must be below the RPM set point to turn on the cruise The cruise wi...

Page 50: ... and optional front bow tank The ballast fill switches are located on the dash switch panel labeled MLS To activate the BMS press the BALLAST button on the Dash Display The BALLAST display window will show To exit the BALLAST display screen press the Red button this defaults to your Favorites Screen Boats that are not equipped with the ballast monitoring system will not have the ballast option on ...

Page 51: ...n as long as the boat speed is under 10 MPH It will deploy down sitting on the trailer if the key is ON and the switch is depressed on the DOWN arrow It will not deploy up unless the boat speed is between 1 and 10 MPH Once the foil is all the way down you will have the ability to adjust the size and shape of your wake when the boat speed is between 10 and 25 MPH The driver should always begin the ...

Page 52: ...alibrating the Power Wedge Other Reasons to Recalibrate 1 Replacing the MMDC 2 Replacing adjusting the Wedge Foil 3 Replacing the sensor Due to the safety parameters on the Power Wedge that will not allow you to raise the Wedge without the MMDC at a minimum of 1 MPH you will find it easier to calibrate the Power Wedge on the water Always do the final calibration on the water with the engine runnin...

Page 53: ...MPH before it will let the Wedge come up Once you are sure the Wedge is all the way up scroll the curser over UP With UP highlighted press E Wait 2 seconds and press E again The Power Wedge is now calibrated Press the RED button several times to get back to the main screen MaliView USB Update Screens Make sure one end of the USB cable is attached to the VIPER module Plug an approved USB memory sti...

Page 54: ...DGE ENABLED is toggled on when the Power Wedge is present AUTO WEDGE ENABLED is a feature that will automatically lower the wedge to decrease drag when the boat is going 75 below the speed set point The wedge will return to its desired angle when 85 of the desired cruise speed is met This feature helps with using less power to get on plane WEDGE SETUP SCREEN READING a ViperApp mem FROM THUMB DRIVE...

Page 55: ...mewhere in the system See your dealership immediately to locate the problem Figure 2 13 Circuit Breaker Panels Switches Indicators Accessory Switch Panels These panels are located in the dash directly below the standard gauges and are used to activate the following features You will find the feature or accessory provided within each button face for description Horn Accessory Heater Navigation Ligh...

Page 56: ... will continue to run until the battery is drained Blower This switch activates the blower for the engine compartment The primary function of the blower is to eliminate any fumes in the motor compartment when starting the engine or during idling Gasoline Vapors Can Explode Before starting engine operate blower for 4 minutes and check engine compartment for gasoline leaks or vapors Run Blower below...

Page 57: ... 16 Keyless Ignition To Start Engine To start the engine the keypad must be in the UNLOCKED mode STOP LED On The US Coast Guard specifies that the bilge blower must be operated for a minimum period of 4 minutes PRIOR to starting the engine to remove fuel fumes from the bilge area Press and hold the START button and the Starter and Ignition outputs will be energized for as long as button is kept de...

Page 58: ...put will be turned on and electrical devices connected to this output can now be used In the ACCESSORY mode Ignition and Starter outputs are disabled Pressing the STOP key will turn off Accessory output and system will revert to its LOCKED state Battery protection feature In the event system is left in ACCESSORY mode for extended period of time system will turn off all outputs if battery voltage f...

Page 59: ...e not valid START and STOP LED will blink alternately 3 times Start over again from step 1 Backlight Intensity Adjustment Backlighting intensity of the keypad can be adjusted to individual owner preference using the 2 and 4 buttons when system is in STAND BY mode or engine is running Press the 2 button to increase backlight intensity Press the 4 button to decrease backlighting intensity Each step ...

Page 60: ...ter ignition is off and all switches are off The MUX switch will wake up anytime a button is pressed with ignition off The Vertical button is called the PAGE button It allows the user to toggle through the menu to buttons on other pages Figure 2 17 MUX Switch ...

Page 61: ...sing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS FRONT button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the TOWER LIGHTS button will toggle the MINI MMDC module out put and MUX display from OFF to FRONT to ALL and ba The ign...

Page 62: ...ons 4 Once an function icon is selected hold down the button for 3 seconds to lock it in 5 After lock in return to CHANGE edit mode screen Delete Mode 1 Press button 1 YES to enter DELETE mode or 2 NO to exit edit mode 2 If 1 YES is pressed return to icon page in DELETE mode If you do not change a button and cycle through all the pages by pressing the page button you will also exit the edit screen...

Page 63: ...n 4 Once an function icon is chosen hold down the button for 3 seconds to INSERT that function icon 5 After insertion all functions icons should shift to the right 6 After insertion return to INSERT edit mode screen Factory Default Mode 1 Press the PAGE button and Button 1 and 2 for 3 seconds to enter RETURN TO FACTORY DEFAULT mode 2 If 1 YES is selected the all the functions and icon locations wi...

Page 64: ... Moving the shift lever from FORWARD to REVERSE without stopping in NEUTRAL can cause the transmission to slam into gear damaging the transmission and or causing the engine to shut off This will cause temporary loss of boat control which can cause damage and or injury to the boat and or persons in or around the boat Before starting the engine or engaging transmission ensure all swimmers are out of...

Page 65: ...teering to pull slightly to the right under normal driving conditions Emergency Engine Stop Switch The emergency stop switch attaches to the operator of the boat and shuts down the engine if the operator is accidentally forced away from the helm The switch consists of an ON OFF switch and a switch clip lanyard clip which is connected between the stop clip and the operator Should the operator move ...

Page 66: ...located on the left side of the seat bottom Turn the knob clockwise to increase lean back tension or counterclockwise to decrease tension Swivel Seat Base Some models are also equipped with a swivel seat adjustment To adjust the seat release the lever directly below the front center of the driver s seat The seat should swivel freely To reset the seat position simply reverse these steps For boats w...

Page 67: ...atch is located behind the rear observers seat on the V Drive Access allows the ability to service the engine for required maintenance and for additional storage on both sides of the engine Ensure the hatches are securely latched Failure to do this could allow your engine hatch door to open while under way causing damage to your boat and others Ski Pylon The patented pivoting head ski pylon is an ...

Page 68: ...r slide back on the platform To replace reverse these steps Be sure the latches are securely fastened DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the boarding platform when the engine is running A spinning propeller or carbon monoxide can cause serious injury or death Stay off and keep away from boarding platform...

Page 69: ...ea located in the bow of all models is accessible by lifting the bottom lifting strap of the observers seat back The size of the storage differs between open and closed bow versions On open bow boats the seat cushions can be removed to provide additional storage Gunnel Ski Storage Conveniently located on both sides of the boat these storage areas are ideal for the storage of water skis and other i...

Page 70: ...r three drain plugs one located at the transom of your boat and the other directly below your engine drive train On the walkthrough open bow models you will find an additional drain plug in the ski locker or ballast area of your boat directly in line with your bilge pumps Transom Drain Plug This plug is located in the center of the transom at the bottom edge and is provided to allow for drainage o...

Page 71: ...eel speedometer pickup which can be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer and a computer program converts information which is transferred to the speedometer gauge See Troubleshooting section of this manual for basic maintenance information Tilt...

Page 72: ...sconnect the engine safety switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious damage Reinstall engine safety switch and start the engine with engine compartment open Check hose connections between the exhaust manifolds and the muffler for leakage If leakage is apparent tighten...

Page 73: ...gh a venting system on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed Cooling System If your boat is equipped with an optional closed cooling system you will need to maintain correct fluid levels Open engine compartment and remove reservoir cap Ensure c...

Page 74: ... use is not covered under your Malibu Boats warranty Damage can result from wind whipping and possibly cause abrasions to your gelcoat surface or upholstery Use the proper shipping cover for travel purposes Stereo The stereo head unit is located in the starboard side walk through panel in the shifter panel above the shifter in Ride models To turn the stereo on the dash ignition key switch must be ...

Page 75: ...o screens the left and right buttons will respond to the label directly inside the button For example the CRUISE button is now the BACK TO VIPER button in all PAGE 1 screens in every mode JBL FM AM Radio Screens 2010 AUX Radio Screens 2010 ...

Page 76: ...2 48 JBL USB DRIVE Radio Screens 2010 ...

Page 77: ...2 49 JBL HARD DRIVE Radio Screens 2010 ...

Page 78: ...2 50 SIRIUS Radio Screens 2010 ...

Page 79: ...l automatically increase and decrease the volume of the stereo as boat speed increases and decreases You can access the auto volume feature through the MaliView Setup Screen see page 2 7 Use the up and down arrow buttons to adjust the intensity level from 1 3 3 being the most aggressive or OFF When you reach the desired level press the ON OFF ENTER button to save changes ...

Page 80: ...2 You can now enjoy your music videos movies or even a video game Replace the audio port cover when it is not in use to help protect it The glove box is not water tight To prevent water damage to paperwork and or electronics we suggest placing electronics such as cell phones and I pods in a ziplock bag to prevent damage from rain or water over the bow Hot Water Shower If your boat is equipped with...

Page 81: ...e rail of the tower base to fasten the tower in the UP position These need to be periodically checked for tightness The Illusion G3 is standard on Wakesetters and optional on Sunscapes and the Response FXi Due to vibration and rough water conditions it is possible for bolts to loosen It is recommended to periodically inspect all mounting bolts as part of maintenance Tower Wakeboard Racks Lights Sp...

Page 82: ...ing Only factory pre drilled holes should be used to install factory accessories on the tower The use of aftermarket accessories not supplied by Malibu Boats may cause damage not covered by the tower warranty Drilling any additional holes in the tower will void any structural warranty Raising and Lowering 1 Pull both quick release pins 2 Lower tower down 3 Raise tower up 4 Re install both pins 5 B...

Page 83: ...ps 4 Begin screwing ball plunger counterclockwise a quarter turn at a time while pulling on retainer ring 5 When ball plunger releases locking pin you have found the correct position for plunger 6 Slide locking in and out a few times to ensure ball plunger is applying a small amount of resistance 7 If you suspect ball plunger is not holding locking pin correctly it will be necessary to remove ball...

Page 84: ...OT use cleaners that are not intended for use on stainless steel Glass tile counter or citrus cleaners can damage hardware permanently Always follow cleaning by applying a high quality metal polish or automotive wax after cleaning Test products in an inconspicuous area before applying to the complete surface especially if you are not familiar with the product All metal parts including but not limi...

Page 85: ...commended that you put the Wedge unit in the UP position if you will be traveling over these speeds Scarpa Suppression Plate SSP The Scarpa Suppression plate is an optional add on feature available for boats built with the Wedge boat bracket installed used to enhance barefoot ski wake characteristics on Response model ski boats The plate is installed to an existing Wedge bracket Optional Malibu La...

Page 86: ...2 58 Notes ...

Page 87: ...gear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same class number as the trailer or greater Most bo...

Page 88: ...s to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachment point on the trailer frame or winch stand...

Page 89: ...water and stop Be sure to properly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to reinstall the bilge drain plug if it has been removed To launch back the trailer into the water to a poin...

Page 90: ...e displayed at various locations throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when illegible 9 Figure 3 5 Warning Labels ...

Page 91: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5 ...

Page 92: ... ballast tanks and fat sacks should never exceed the maximum weight capacity listed on the capacity label specified by the U S Coast Guard or your local maritime authority Add the weight of water contained in non factory installed ballast bags or tanks to the weight of the persons and gear When determining total weight on board calculate the weight of water at 9 lbs gal 1 1 kg L Malibu Boats remin...

Page 93: ...guidelines you should follow when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sure to wipe off any spillage that may have occurred 4 Operate the bilge blower for a minimum of four minutes before starting the engine Figure 3 6 Fueling Do not overfill fuel tank The fuel tank will e...

Page 94: ...an a Malibu Factory Trained and Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in your engine owner s manual Top engine performance is dependent upon following the guidelines listed Pre Start Checklist A routine pre starting procedure should always be carried out before the first s...

Page 95: ...em before returning to operation Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPMs above 300 and below 1000 with oil pressure below 4 psi RPMs above 1000 with oil pressure below 18 psi Engine Temperature Alarm RPMs above 300 with temperature above 203 F Alarm will reset when ...

Page 96: ...re re engaging the transmission by depressing the knob Figure 3 7 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the informatio...

Page 97: ...s effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one KC 0199 A BACKING TO LEFT Turn wheel to left Stern will pull to left RIGHT TURN Turn wheel to r...

Page 98: ...and to starboard when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the starboard side of the boat toward the dock if possible since the stern of the boat will drift starboard when reverse thrust is applied Stopping When stopping the boat it is important to rem...

Page 99: ...nes when docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of approach If ...

Page 100: ...rns Gradual turns can be completed at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw passengers from their seats and even from the boat if caution is not exercised Towing a Skier Water skiing is a collective effort involving driver observer and skier The degree of understanding...

Page 101: ... for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of sight as much as possible until the skier is reached Once the boat is up to the...

Page 102: ...erously Fasten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifting eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on s...

Page 103: ...tact your dealer otherwise adverse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless steel The first number is the diameter of the prop and the second is the pitch The pitch is the angle of the blades and is measured in how far the boat will travel through the water in one revolution In...

Page 104: ...t is seating properly 3 Wedge a piece of 1 x 4 wood between the propeller blade and the port side of the strut and rudder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N m 5 Install new cotter pin Bend the retaining ends of the cotter pin in the opposite directions Make sure the cotter pin is snug and cannot rotate Malibu Exclusive Adjustable Rudder System Your Mali...

Page 105: ...ng the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Saltwater Corrosion If you use your boat in salt or brackish water wash the entire boat including trailer and tower if fitted thoroughly with a mild detergent and rinse with fresh water after EVERY USE Apply...

Page 106: ...3 20 Notes ...

Page 107: ...re no products available to us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain In some instances color or dye transfer can occur ...

Page 108: ... General care A B Dirt buildup A B Ballpoint ink B A Chewing gum B A Coffee tea chocolate B A Grease C B A Household soil A B Ketchup A B Latex paint A B Lipstick C A B Mildew or wet leaves B A Motor oil C B A Oil based paint C B A Permanent marker B A Spray paint B A Suntan lotion A B Tar asphalt C B A Yellow mustard A B A Medium soft brush warm soapy water rinse dry B 303 Fabric and Vinyl Cleane...

Page 109: ...ot limited to tower accessories board racks or speaker cans should be cleaned with mild soap and water frequently and waxed periodically A corrosion protectant is highly recommended on these components especially for use in areas of or in proximity to salt brackish water Pitting corrosion or oxidation is not covered under warranty Pitting is not the same as separation Fiberglass and Gelcoat The fi...

Page 110: ...hat you leave your boat moored for long periods of time If your boat will be moored in fresh water or saltwater for extended periods of time you should do the following 1 Haul out and clean your boat regularly every 14 to 21 days Use soap water and plenty of elbow grease 2 Apply wax after cleaning You should also check with your local Malibu dealer about anti fouling paint and other products that ...

Page 111: ...enance Schedule included in this manual covers the minimum maintenance required for Indmar engine packages The Maintenance Worksheet included in this manual outlines safety checks lubrication and general service that should be performed at regular intervals It is recommended that any engine replacement parts used for maintenance or repair be supplied by an authorized Malibu dealer Do not operate t...

Page 112: ...Dexron 3 1 0 Quart 8 oz 1 2L V drive Mobil Delvac Synthetic ZF V Drive Transmission4 4 2 Quarts 4L Pennzoil 15W40 Walter V Drive 0 5 Quart 0 5L Pennzoil SAE 30 Motor Oil In Line 1 1 Transmission4 1 7 Quarts 1 6L Dexron 3 ATF 4 2 Quarts 4L 15W40 In Line Reduction Gear4 2 12 Quarts 2L Pennzoil 15W40 4 2 Quarts 4L 15W40 14 16 Quarts 13 2 15 1L Closed Cooling System5 12 14 Quarts 11 4 13 3L 16 Quarts ...

Page 113: ...Do not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the engine safety switch Ensure throttle is neutral Notice Check immediately after shutdown to prevent incorrect reading Open eng...

Page 114: ...wner s Manual for proper prop shaft alignment If the prop shaft bolts loosen prematurely major damage to your boat structure and driveline could result It is recommended that only a trained service technician perform this maintenance due to the complications that can arise from an improperly balanced prop shaft engine alignment Damaged caused from loosened coupler bolts and improper engine alignme...

Page 115: ...itives can cause damage to the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back to MTBE gas Also drain the tank when storing the boat and put in additives Does the gas you are buying have ethanol or MTBE By law roadside stations must put stickers on pumps designating whether the ...

Page 116: ...ctly to the battery with proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it...

Page 117: ...old Cranking Amps on the big cable This is the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats a 6 AWG cable and a 60 AMP main breaker These smaller cables are the feeder circuit to the boats breakers and switches These are referred as the House circuit 1 on a Single Battery Syste...

Page 118: ...e only way these two separate circuits can connect The switch is normally open but once the engine is running and the voltage comes up on the starting battery and it is fully charged the VSR switch closes allowing charge current to flow into the house battery This allows the alternator to supply current to charge the house battery and supply operational current to house loads Once you shut down an...

Page 119: ...eat under the dash next to the battery Under normal situations the switch should be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore...

Page 120: ...Usually ordinary soap and water does not remove the accumulation and something stronger will be needed Check with your Malibu dealer for recommendations Windows and Windshields The windows and windshields on your Malibu boat are made of tempered safety glass and are similar to the windows in your car The glass will scratch however and abrasive cleaners should not be used to clean your windows Soap...

Page 121: ...ushions and open all storage areas Store the seat cushions in a cool dry place Apply coat of wax to entire surface of boat Flush engine cooling system with clean water Do not exceed 1500 RPM while flushing for 5 10 minutes Perform annual scheduled maintenance Refer to engine owner s manual for complete engine winterization procedures as well as scheduled maintenance Note Damage done due to imprope...

Page 122: ...eded Reinstall seat cushions from storage Check entire engine for signs of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain plug Reinstall propeller assembly If not performed during winterization perform annual maintenance at this time If boat is equipped with optional fresh water cooling and was drained at wint...

Page 123: ...t likely event to the least likely To correct a problem first determine what the problem is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that information If you suspect a problem not listed here please contact your Malibu dealer 4 17 ...

Page 124: ...ce the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PCV valve Replace PCV valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance Fouled spark plugs Replace spark plugs Plugged flame arrestor Clean the flame ...

Page 125: ...ropeller Replace the propeller Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring ...

Page 126: ... made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the boat KEEL The lowest most porti...

Page 127: ...stable Rudder System 3 18 Miscellaneous 4 14 Model Features Specifications vii Motorbox Cover 2 37 N Navigational Lights 2 41 O Operation by Minors 1 10 Optional Equipment 2 46 P Passenger Safety 1 10 Power Wedge 2 22 Propellers 3 17 R Regulations 1 3 Responsibilities 1 3 S Safety Statements 1 1 Shifting Running 3 10 Ski Pylon 2 39 Speedometer Pickup 2 43 Standard Gauges 2 1 Starting 3 8 Steering ...

Page 128: ...rake fluid level if applicable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V Drive ____ 5 Verify blower operation check hose attachment ____ 6 Verify bilge pump operation and float control ____ 7 Check for engine boat water leaks ____ 8 RE check fuel connections ____...

Page 129: ...lugs 7 Clean for change flame arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudder lube key way bolt tight 13 Inspect Prop Shaft Packing 14 Inspect Steering Kit Assembly Lube bolts tight 15 Check Engine Coolant closed cooling only 50 50 mix water w ethylene glycol MUST meet GM 6...

Page 130: ...4 24 Notes ...

Page 131: ...PERIOD INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS LIMITED WARRANTY SOME STATES DO NOT ALLOW THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES AND THE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO...

Page 132: ...r any hull deck liner stringer or upholstery frame supplied by Malibu Boats that is structurally defective in material or workmanship b These warranty repairs or adjustments may be made by your dealer or Malibu Boats using new or remanufactured parts c Malibu Boats or its authorized dealer will repair or replace at Malibu s option any boat or portion thereof proven to its satisfaction to be defect...

Page 133: ...r b The date the boat was first put into service for example as a dealer demo or as a Malibu Boats factory demo When it ends a The Gelcoat Limited Warranty extends to the original owner and lasts for 24 months from the date it begins b See Warranty Transfer Option Powertrain Limited Warranty What is covered a Indmar Powertrains Indmar Products Company Inc maintains its own warranty independent fro...

Page 134: ...or components of your tower supplied by Malibu Boats that are defective in material workmanship or factory preparation b This warranty applies to structural integrity of the tower components except for the exclusions or items listed under that caption What Is Not Covered or as indicated below c Covered items found to be structurally damaged or weakened within the warranty period will be repaired o...

Page 135: ...g warranties may be transferred subject to a boat inspection fee to be determined by an authorized Malibu Boats Dealer Contact your nearest Malibu Boat Dealer for transfer details including applicable fees and the scheduling of a boat inspection Any warranty transferred pursuant to this section does not extend the length of the warranties as specifically limited by the section What Is Covered Unde...

Page 136: ...foot booms Canvas accessories Bottom painting Improper repairs Modifications That WILL Void Your Warranties The following modifications will void your warranties a Overloading or overpowering your boat b Disconnecting tampering with or altering the boat s hour meter unless your repairing technician follows the legal requirements for repairing or replacing hour meters c Attaching any device that di...

Page 137: ...or imperfections may be found in areas of the boat e g along the boat s pin striping Such minor imperfections are considered normal in a handcrafted product and are not considered warrantable Warranty consideration for chalk and fade only applies to gelcoat applied above the water line Corrosion Exclusions Your warranties do not cover the following Surface corrosion caused by such things as salt s...

Page 138: ... if your boat is used for exhibition even if the boat is equipped for that purpose Total Loss Salvage Junk or Scrap Boats Not Covered A boat has no warranty of any kind if a The boat is declared to be a total loss by an insurance company or b The boat is rebuilt after being declared to be a total loss by an insurance company Malibu Boats will deny warranty coverage without notice if it learns that...

Page 139: ... a defect or damage is usually detected and corrected while at the factory In addition dealers must inspect each boat before delivery They repair any defects or damage detected before the boat is delivered to you Production Changes Malibu Boats and its dealers reserve the right to make changes in boats built or sold by them at any time without incurring any obligation to make the same or similar c...

Page 140: ...ssible reimbursement consideration You will normally need to provide a copy of the receipt your boat s hull identification number and any other relevant documents The Emergency Warranty Repairs clause does not apply to boats built in Australia For emergency assistance in this region contact your Malibu dealer How to Deal with Warranty Problems Steps to Take In General Normally your dealer s sales ...

Page 141: ...ore you are eligible for remedies provided by these laws In all other states we ask that you give us written notice of any service difficulty Send your written notice to Malibu Boats Customer Service Department at the address in Helpful Addresses and Telephone Numbers Helpful Information Here is the address and telephone number of Malibu Boats customer service department that can help you wherever...

Page 142: ...Notes W 12 ...

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