background image

5. 

The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool.

 Incorrectly sized

accessories cannot be adequately guarded or
controlled. 

6. 

Threaded mounting of accessories must
match the grinder spindle thread. For
accessories mounted by flanges, the arbour
hole of the accessory must fit the locating
diameter of the flange.

 Accessories that do not

match the mounting hardware of the power tool
will run out of balance, vibrate excessively and
may cause loss of control. 

7. 

Do not use a damaged accessory. Before each 
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or
accessory is dropped, inspect for damage or
install an undamaged accessory. After
inspecting and installing an accessory,
position yourself and bystanders away from
the plane of the rotating accessory and run
the power tool at maximum no-load speed for
one minute.

 Damaged accessories will normally

break apart during this test time. 

8. 

Wear personal protective equipment. 
Depending on application, use face shield,
safety goggles or safety glasses. As
appropriate, wear dust mask, hearing
protectors, gloves and workshop apron
capable of stopping small abrasive or
workpiece fragments.

 The eye protection must

be capable of stopping flying debris generated by
various operations . The dust mask or respirator
must be capable of filtrating particles generated
by your operation. Prolonged exposure to high
intensity noise may cause hearing loss. 

9. 

Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.

 

Fragments of workpiece or of a broken accessory
may fly away and cause injury beyond immediate
area of operation. 

10. 

Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden
wiring.

 Contact with a "live" wire will also make

exposed metal parts of the power tool "live" and
could give the operator an electric shock. 

11.

Never lay the power tool down until the
accessory has come to a complete stop.

 The

spinning accessory may grab the surface and pull
the power tool out of your control. 

12. 

Do not run the power tool while carrying it at
your side.

 Accidental contact with the spinning

accessory could snag your clothing, pulling the
accessory into your body. 

13. 

Regularly clean the power tool’s air vents.

 The 

motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards. 

14. 

Do not operate the power tool near flammable
materials.

 Sparks could ignite these materials. 

15. 

Do not use accessories that require liquid
coolants.

 Using water or other liquid coolants

may result in electrocution or shock. 

Kickback and Related Warnings

 

Kickback is a sudden reaction to a pinched or snagged 
rotating wheel, backing pad, brush or any other 
accessory. Pinching or snagging causes rapid stalling of 
the rotating accessory which in turn causes the 
uncontrolled power tool to be forced in the direction 
opposite of the accessory’s rotation at the point of the 
binding. 
For example, if an abrasive wheel is snagged or 
pinched by the workpiece, the edge of the wheel that is 
entering into the pinch point can dig into the surface of 
the material causing the wheel to climb out or kick out. 
The wheel may either jump toward or away from the 
operator, depending on direction of the wheel’s 
movement at the point of pinching. Abrasive wheels 
may also break under these conditions. 
Kickback is the result of power tool misuse and/or 
incorrect operating procedures or conditions and can be 
avoided by taking proper precautions as given below. 

a) 

Maintain a firm grip on the power tool and

position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.

The operator can control torque reactions or
kickback forces, if proper precautions are taken.
b) 

Never place your hand near the rotating

accessory.

 Accessory may kickback over your

hand. 
c) 

Do not position your body in the area where

power tool will move if kickback occurs.

Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging. 
d) 

Use special care when working corners,

sharp edges etc. Avoid bouncing and snagging
the accessory.

 Corners, sharp edges or bouncing

have a tendency to snag the rotating accessory
and cause loss of control or kickback. 
e) 

Do not attach a saw chain woodcarving

blade or toothed saw blade.

 Such blades create

frequent kickback and loss of control. 

Summary of Contents for XAG04

Page 1: ...1 INSTRUCTION MANUAL IMPORTANT Read Before Using Cordless Angle Grinder XAG03 XAG04 015078 ...

Page 2: ...ch the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to r...

Page 3: ...e work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care 24 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack 25 Use power tools only with specifically designated battery pac...

Page 4: ...your control 12 Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body 13 Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards 14 Do not operate the power tool near flamma...

Page 5: ... the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel binding d Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece e Support panels or any ov...

Page 6: ...1 Before using battery cartridge read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery 2 Do not disassemble battery cartridge 3 If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possible burns and even an explosion 4 If electrolyte gets into your eyes rinse them out with clear water ...

Page 7: ...y If the cartridge does not slide in easily it is not being inserted correctly Switch action CAUTION Before installing the battery cartridge into the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when lo...

Page 8: ...the tool is overheated the tool stops automatically and the battery indicator shows following state In this situation let the tool cool before turning the tool on again Battery indicator Tool is overheated On Off Blinking 015140 Releasing protection lock When the protection system works repeatedly the tool is locked and the battery indicator shows the following state Protection lock works Battery ...

Page 9: ...installation procedure in reverse For tool with locking screw type wheel guard 1 2 3 015303 Mount the wheel guard with the protrusions on the wheel guard band aligned with the notches on the bearing box Then rotate the wheel guard around 180 ゚ counterclockwise Be sure to tighten the screw securely To remove wheel guard follow the installation procedure in reverse Installing or removing depressed c...

Page 10: ...cause loss of control and kickback NEVER use tool with wood cutting blades and other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury CAUTION Never switch on the tool when it is in contact with the workpiece it may cause an injury to operator Always wear safety goggles or a face shield during operation After operation always switch o...

Page 11: ...eel guard designed for use with cut off wheels NEVER use cut off wheel for side grinding Do not jam the wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback wheel breakage and overheating of the motor may occur Do not start th...

Page 12: ...ter during use and guard helps to reduce chances of personal injury 1 015094 Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire wheel brush onto spindle and tighten with the wrenches When using wire wheel brush avoid applying too much pressure which causes over bending of wires leading to premature break...

Page 13: ...eel brush A diamond wheel and cut off wheel are also available and should only be used with the appropriate optional guard for cutoff wheels If you decide to use your Makita grinder with approved accessories which you purchase from your Makita distributor or factory service center be sure to obtain and use all necessary fasteners and guards as recommended in this manual Your failure to do so could...

Page 14: ...isc Lock nut 5 8 45 Lock nut 5 8 45 Abrasive disc Wire wheel brush Rubber pad 100 Rubber pad 115 Sanding lock nut 5 8 48 Sanding lock nut 5 8 48 Wire cup brush Lock nut wrench 28 Lock nut wrench 28 Abrasive cut off wheel Diamond wheel Wheel Guard for cut off wheel 015302 NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country ...

Page 15: ...GES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to stat...

Page 16: ... silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particl...

Reviews: