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[3] DISASSEMBLY/ ASSEMBLY

[3]-1. Motor section (cont.)

R

epair

P  

6

/

18

(1) Assemble the parts shown in 

Fig. 14

.

      Note:

 Loosely tighten M8 Hex nut to Armature shaft.

(2) Install Fan cover onto the assembly you made in step (1) as follows:

      1. Put the assembly on 1R023 so that it stands on *the six protruding ribs of Base. (*See 

Fig. 15

.)

      2. Put Fan cover on the assembly.

      3. Put 1R258 on Fan cover. (

Fig. 16

)

          

Note:

 Do not to put 1R258 on the three mating bosses of Base, or you will break them.

      4. Using arbor press, press-fit Fan cover onto Return vane. (

Fig. 16

)

(3) Push Rubber ring 120 firmly into the groove of Base

      with the groove side up as shown in 

Fig. 17

.

      

Note:

 When installing Separator complete in step (13)

      of "

ASSEMBLING

", be sure to apply ThreeBond 1215

      in the groove of Rubber ring 120 without gap.

(4) Attach Field to Endbell.

ASSEMBLING

Fig. 14

Base

Spacer

Armature assembly

Ball bearing

629DDW

Ball bearing

6200DDW

Return vane

O ring 30

Flange

Fan 125

Fan 125

M8 Hex nut

Flat washer 10

Fig. 16

Fig. 15

Fig. 17

Do not put 1R258 on

these three mating bosses.

1R258

1R023

Return vane

six protruding ribs

Base

Fan cover

Return vane

with the groove side up

Cross section of

Rubber ring 120

Rubber ring 120

Summary of Contents for VC3211M

Page 1: ...Cap 1 Poly bag 800x650 1 Poly bag set 1 incl 10 pcs of Poly bag 800x650 2 0 1 3 5 2 22 0 Max sealed suction kPa Max air flow m minute Yes Power tool activation M Dust class in accordance with the EU s...

Page 2: ...x 1R276 V Block 1R258 press fitting Fan cover onto Return vane Repair Retaining ring S and R pliers 1R291 removing installing Retaining rings Torque driver 1R344 tightening M5x60 Pan head screws throu...

Page 3: ...ews fastening DC motor unit to Tank cover complete Fig 4 6 Remove DC motor unit from Tank cover complete Fig 5 Note Be careful not to drop Spindle assembly out of DC motor unit DC motor unit can be di...

Page 4: ...ver from AC motor unit then remove Fan 62 by turning it clockwise fast by hand If Fan 62 cannot be removed by hand turn it by pushing the fan blade with a small slotted screwdriver as shown in Fig 9 N...

Page 5: ...mmer 14 Remove Fan 125 from Armature shaft as follows hold Armature firmly with a gloved hand then remove M8 Hex nut by turning counterclockwise with an impact driver 15 Remove Return vane from Base a...

Page 6: ...ess fit Fan cover onto Return vane Fig 16 3 Push Rubber ring 120 firmly into the groove of Base with the groove side up as shown in Fig 17 Note When installing Separator complete in step 13 of ASSEMBL...

Page 7: ...ghten Fan 62 hand tight by turning it counterclockwise and then tighten securely by pushing the fan blade with a small slotted screwdriver Fig 19 Note Be careful not to deform the fan blade with the s...

Page 8: ...chamber of Gear case to prevent Spindle assembly from falling off from DC motor unit 14 Fasten Separator complete and DC motor unit to Tank cover complete with seven 4x35 Tapping screws then insert Vi...

Page 9: ...al of two Lead units from Water level sensors of Protector then remove Protector from Inner cover and then remove Inner cover from Tank cover complete Fig 27 Rubber ring and Seal ring can now be remov...

Page 10: ...ying the other end of Grip with a slotted screwdriver as you did in step 3 of DISASSEMBLING put the pivot pin in the pivot hole on the front side of Cowling complete 1 Put Grip in the retracted positi...

Page 11: ...1R263 as follows 1 Insert the M shaped end of two Bearing extractors 1R263 between the slit you made in step 2 2 Hold the metal stem of Caster 75 with the M shaped end as shown in Fig 32 3 Pry Caster...

Page 12: ...ig 37 ASSEMBLING Note Make sure O ring 56 is installed on Holder before installing Inlet onto Holder Fig 37 Tank Inlet O ring 56 Holder 4x28 Tapping screw 3 pcs Holder plate 3 7 Checking automatic sel...

Page 13: ...yellow or green black or brown Impedance protection circuit Lead unit Lead unit Receptacle may vary by country see next page for details Terminal block Pressure sensor DC motor Buzzer circuit Switch S...

Page 14: ...C3 are located Receptacle C01 to Orange wire C02 to Purple wire C03 to Green and Yellow wire C02 to Purple wire C03 to Green and Yellow wire C01 to Orange wire C02 to Purple wire C03 to Green and Yell...

Page 15: ...the exit of the wire Fix two Field lead wires to each Brush holder in these lead wire holders Fig D 05 WRONG The slack of the pig tail wire is out of place The pig tail wire is not running right due...

Page 16: ...der pig tail wire of Carbon brush Be careful not to pinch the pig tail wire of Carbon brush between Motor cover and Brush holder Band cable tie AC motor unit Band cable tie Tank cover complete viewed...

Page 17: ...ed marking Push Vinyl tube over this boss firmly until it stops Route AC motor s lead wires through this opening of Separator complete make sure that they are tight inside Separator complete Connect F...

Page 18: ...eptacle with Receptacle sleeve Receptacle Switch Sub controller Switch Connect Receptacles to Switch as shown below Do not place the slack of Lead wires on these ribs Do not place the slack of Lead wi...

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