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[3] DISASSEMBLY/ASSEMBLY

[3]-1. Poly V-belt 4-241 (cont.)

ASSEMBLING

DISASSEMBLING

Fig. 4

Fig. 5

1) Hook Poly V-belt 4-241 with V-pulley 4-20L. (

Fig. 4

      )

2) Hook a part of Poly V-belt with V-pulley 4-37. (

Fig. 4

      )

3) Turn V-pulleys 4-20L and 4-37 counterclockwise by hands to fit Poly V-belt 4-241 to the V-pulleys while holding

     Poly V-belt firmly. (

Fig. 4

      )

Note

: If it is difficult to completely fit Poly V-belt to V-pulleys, continue turning V-pulleys until all the grooves are

          engaged with the protrusions of V-belt.(

Fig. 5

)  

V-pulley 4-20L

on Motor side

1

2

3

1

2

3

V-pulley 4-37 on Drum side

Protrusions on Poly V-belt  4-241 

Two positions of

Poly V-belt 4-241

Grooves on V-pulleys

[3]-2. Motor section

Fig. 6

Fig. 7

Fig. 8

Fig. 9

1) Remove Belt cover and Poly V-belt 4-241 as illustrated in 

Fig. 2 or Fig. 3

 

Note

: Separating Armature from Bracket is impossible without removing Poly V-belt.

2) Loosen M4x16 Pan head screw and remove Chip cover. (

Fig. 6

)

3) Remove Brush holder caps and Carbon brushes, then remove four 4x18 Tapping screw on Bracket. (

Fig. 7

)

4) Remove Bracket by tapping Main frame complete. (

Fig. 8

) Armature and Drum complete come with Bracket.

5) Hold Armature by gloved hand and turn V-pulley 4-20L clockwise using wrench 13. (

Fig. 9

)

     V-pulley 4-20L can be removed.

Note

: V-pulley 4-20L has a left hand thread.     

.

Wrench 13

M4x16 Pan head screw

Carbon brush

Bracket

Bracket

Bracket

Brush holder cap

4x18 Tapping

screw (4pcs.) 

Chip cover

V-pulley 4-20L  

Armature

Drum complete

 

3

8

Summary of Contents for KP0800

Page 1: ...3 82 3 1 4 2 5 3 32 9 11 32 2 6 5 7 Brazil Australia 2 0 6 6 Other countries 2 5 8 2 17 000 No load speed min 1 rpm Planing width Planing depth Shiplapping Net weight kg lbs Double insulation Power su...

Page 2: ...ts a Cylindric portion where Main frame contacts b Thread portion a b Knob Main frame complete Rubber plate CAUTION Repair the machine in accordance with Instruction manual or Safety instructions Remo...

Page 3: ...f Poly V belt 4 241 Grooves on V pulleys 3 2 Motor section Fig 6 Fig 7 Fig 8 Fig 9 1 Remove Belt cover and Poly V belt 4 241 as illustrated in Fig 2 or Fig 3 Note Separating Armature from Bracket is i...

Page 4: ...DW Therefore it is hard to insert the jaws of 1R269 Remove Ball bearing 607DDW and Insulation washer while holding the jaws of 1R269 using water pump pliers Fig 11 Take the disassembling step in rever...

Page 5: ...NG Fig 13 Fig 14 The clearance between Ball bearing 608DDW and Drum is too small to insert the jaws of 1R269 Therefore sharpen the jaws Ball bearing 608DDW Drum Insert the jaws of 1R269 into the clear...

Page 6: ...e come into sight Knob Knob Knob Knob Retaining ring S 8 Remove Retaining ring S 8 with 1R004 from thread portion of Front base Thread portion of Front base M10 Hex nut M10 Hex nut Knob cover Use Knob...

Page 7: ...ly as illustrated in Fig 17R Planing depth will be set at zero level by the above adjustment Front base Base rear Front base Base rear Drum Drum Front base Base rear Fig 17R Fig 17F Fig 17 Fig 18 Fig...

Page 8: ...r Insulated connector is used for some countries instead of Terminal block If using Noise suppressor put it in the position illustrated Terminal block Terminal block Power supply cord If Insulated con...

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