Makita HS7100K Page 15 Technical Information Download

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ircuit diagram

P 1

Switch

White

Blue

Brown

Color index of lead wires' sheath

Black

Orange

Yellow

Purple

Field,

viewed from

Blade case side

Fig. D-3

Noise suppressor is not used

for some countries.

Noise suppressor

Brush

holder R

Brush

holder F

This Lead wire is

white

for some countries

instead of blue.

This Lead wire is

black

for some countries

instead of brown.

This Lead wire is

blue

for some countries instead of red.

This Lead wire is

blue

for some countries instead of red.

Terminal block

Power supply cord

Light Circuit

Controller

Choke coil

Field

Brush

holder R

Brush

holder F

Choke coil

HS6101 & HS7101

(with Electric brake and LED light)

Summary of Contents for HS7100K

Page 1: ... Other countries 2 5 8 2 No load speed rpm min ˉ Max cutting capacity mm Weight according to EPTA Procedure 2003 01 1 kg lbs Power supply cord m ft 0 degree 45 degrees Double insulation Protection against electric shock 50 degrees TCT saw blade 190 1 Hex wrench 1 Guide rule Rip fence 1 Dust nozzle 1 Guide rail adapter 1 for some countries only Saw blades Guide rail 1400 set Guide rail 1900 set Gui...

Page 2: ...accuracy of 45 degrees 1R208 90 degree set square Adjusting accuracy of 90 degrees 1R217 Ring 22 Supporting Helical gear when removing Spindle 1R228 1 4 Hex shank bit for M4 Disassembling assembling Rear angular guide 1R269 Bearing extractor Removing Ball bearing 607ZZ from Spindle 1R280 Round bar for arbor 6 50 Removing Spindle from Helical gear 1R340 Bearing retainer wrench Removing mounting Bea...

Page 3: ...ove saw blade Then remove both Rear angular guide section and Angular guide section from Base Base can now be replaced Fig 2 Lever 45 M6x20 Hex bolt Flat washer 6 M6x8 Hex socket set screw M6x8 Hex socket set screw 4 pcs Top guide Lock lever Lock lever M5x8 Pan hd screw M6x20 Flat head square neck bolt 1 Unscrew M6 Thumb nut then remove Flat washer 6 and M6x20 Flat head square neck bolt M6 Thumb n...

Page 4: ...then secure Lock lever with Stop ring E 6 6 Make sure that 1 When Guide rule is clamped Lock lever stops in the same position as you set in the step 4 2 With Guide rule removed Lock lever returns to its initial position smoothly and exactly from the locking position M6x10 Hex bolt Mount Lock lever to Base and adjust its locking position when Guide rule attaching Fig 3 1 Fasten Guide rule to Base w...

Page 5: ... unscrewing M4x8 Pan head screw 2 From M6x18 Hex bolt remove Lever 70 M6 Hex nut Flat washer 6 and Sleeve 6 3 Fix M4 7 Hex lock nut with Wrench 7 then remove M4x20 Hex bolt with 1R288 4 Depth guide and Flat washer 6 on Blade case side can now be removed M6 Hex nut Flat washer 6 Sleeve 6 Flat washer 6 M4x20 Hex bolt M4 7 Hex lock nut M5x8 Hex socket set screw 5 M6x18 Hex bolt can now be removed by ...

Page 6: ...6x18 Hex bolt must be mounted to Blade case so that the concave surface of the bolt head faces M5x8 Hex socket set screw M6x18 Hex bolt Base Blade case M4x8 Pan head screw 2 M4x8 Pan head screw must be seen closest to Handle when Lever 70 is in the locking position with the cutting depth of the machine adjusted to minimum concave surface Handle Lever 70 in the locking position with the cutting dep...

Page 7: ...emoved 5 Disassemble Angular guide M5 8 Hex lock nut Angular guide ASSEMBLING Note 1 E 8 Bow stop ring must be mounted as shown on the left in Fig 2A 2 Adjust Lever 45 as shown on the right in Fig 2A 1 Loosen M6x20 Hex bolt with Lever 45 then remove E 8 Bow stop ring 2 Remove M6x20 Hex bolt by using Lever 45 as a tool then remove Flat washer 6 3 Loosen M6x8 Hex socket head set crew then remove Sho...

Page 8: ... off Motor housing in this step put it back into Bearing box of Motor housing Carbon brush Brush holder cap Brush holder cap Compression spring 7 Armature Shaft lock 2 Remove both Angular guide section and Rear angular guide section from Base Fig 2 3 Remove Depth guide and M6x8 Hex bolt from Blade case Fig 4 4 Remove Safety cover together with Tension spring 4 Bearing box and other parts from Blad...

Page 9: ...ase by sliding it in the direction of the arrow tab Blade cover Blade case ASSEMBLING 1 Mount Bearing box on Blade case See the right illustration in Fig 8 2 Mount Tension spring 4 on Blade case and Safety cover as described in Fig 10 3 Set Retaining ring S 42 in place with 1R003 See the left illustration in Fig 8 4 Take the reverse step of Disassembling Fig 7 Blade side Motor housing side Blade c...

Page 10: ... 1R280 to Spindle Spindle can be removed by pushing 1R280 down using arbor press 2 Remove Ball bearing 607ZZ with 1R269 Helical gear Helical gear 40 for HS6100 HS6101 Helical gear 43 for HS7100 HS7101 Helical gear 40 for HS6100 HS6101 Helical gear 43 for HS7100 HS7101 Ball bearing 607ZZ 1R269 1R032 Helical gear 1R217 1R340 Bearing retainer 23 36 Bearing retainer 23 36 Bearing box Clamp Bearing box...

Page 11: ... to the unplugged machine and set to the cutting depth to maximum 2 Adjust the angle of saw blade to Base as described in Fig 15 Adjustment to 45 degrees 1 Set the cutting depth of the machine to maximum with the bevel angle adjusted to 90 degrees 2 Tighten Lever 45 Lever 70 and M6 Thumb nut 3 Open Safety cover fully then apply 1R208 to the base metal of the saw blade as drawn below Then adjust fo...

Page 12: ...rallel adjustment of Base to saw blade as described in Fig 16 1 Unlock Base from Blade case at the Cord guard side by loosening M5x8 Hex socket set screw a little 2 Open Safety cover fully 3 Move the Cord guard side of Base in the direction of large black arrows until the distance A is equal to B 4 After the adjustment is finished tighten M5x8 Hex socket set screw firmly with hex wrench M5x8 Hex s...

Page 13: ...sor Field viewed from Blade case side Noise suppressor is not used for some countries Fig D 1 This Lead wire is white for some countries instead of blue This Lead wire is black for some countries instead of brown Terminal block Power supply cord Field Brush holder R Brush holder F HS6100 HS7100 without Electric brake and LED light ...

Page 14: ... Be careful not to put Lead wire blue or white of Power supply cord on Noise suppressor after connecting it to Terminal block Be careful not to put Lead wires on the boss and ribs A B C D Field lead wires must be tight in Motor housing Strain relief Terminal block Set Terminal block in Handle section with each terminal positioned as follows On Strain relief side the terminal with which the Lead wi...

Page 15: ... holder R Brush holder F This Lead wire is white for some countries instead of blue This Lead wire is black for some countries instead of brown This Lead wire is blue for some countries instead of red This Lead wire is blue for some countries instead of red Terminal block Power supply cord Light Circuit Controller Choke coil Field Brush holder R Brush holder F Choke coil HS6101 HS7101 with Electri...

Page 16: ...ful not to put Lead wires on the boss and ribs A B C D Field lead wires must be tight in Motor housing Strain relief Terminal block Set Terminal block in Handle section with each terminal positioned as follows On Strain relief side the terminal with which the Lead wire of Power supply cord is connected must be positioned On Field side the terminal with which the Field lead wire is connected must b...

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Makita HS7100K, Technical Information

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