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[4] DISASSEMBLY/ASSEMBLY

[4]-10. Carburetor (cont.)

Carefully assemble each part in right direction and order. (

Fig. 25

)

(1) Assemble Cleaner plate assembly, Carburetor and Gasket to Insulator with two M5x60 Hex socket head bolts.

(2) Connect tubes (black & yellow) of Fuel tank to the nipple of Carburetor, then connect Pipe from Cylinder and

      Breather pipe to Cleaner plate. (

Fig. 27

)

(3) Set Air cleaner elements (sponge at cover side & felt at engine side) in Cleaner plate and

      fix Cleaner cover assembly. (

Fig. 27

)

Check the continuity of two Lead wires’ ends routed from Control lever with Tester.

(

Fig. 28

)    

Stop switch is in order if it works as following:

   

 Tester shows no connectivity when Engine 

ON

   

 Tester shows a connectivity when Engine 

OFF

(1) Assemble Tube complete; black tube & yellow tube through grommet, to Fuel tank. (

Fig. 29

)

(2) Assemble Gasoline filter and Hose clamp to the black tube, then put them into Fuel tank.   (

Fig. 30

)

Fig. 26

Fig. 27

Fig. 28

Fig. 30

ASSEMBLING

ASSEMBLY TO ENGINE

Connect 1R127 to the nipple of Carburetor as drawn in 

Fig. 26

.

Give air pressure from 1R127 and check if the pressure gauge indicates 

0.05Mpa for around 10 seconds, then there is no problem with Carburetor.

AIRTIGHT TEST 

Nipple of Carburetor to connect

black tube of Tank

(Nipple to connect

  yellow tube of Tank)

1R127

[4]-11. Stop switch

CHECKING STOP SWITCH

[4]-12. Fuel tube

Hose clamp

Black tube

Gasoline filter

Tabs of Cleaner

plate assembly

Cleaner cover

assembly

Fuel tank

yellow tube

black tube

Fig. 29

grommet

R

epair

P 1

1

/ 1

4

Yellow tube

Black tube

FUEL TUBE ASSEMBLY

1. Connect two tubes (black & yellow) of Fuel tank to

    the nipple of Carburetor, then connect Breather pipe and

    Pipe from Cylinder to Cleaner plate assembly.

Note:

 Make sure two tubes do not interfere with Cylinder cover. 

2. Set Air cleaner elements (sponge at cover side

    & felt at engine side) in Cleaner plate and fix

    Cleaner cover by fitting two interlocking tabs

    and slots.

Summary of Contents for ER2650LH

Page 1: ...e Loop handle Cutting width mm 412 16 1 4 7 000 7 900 2 4 Straight unleaded gasoline 0 6 20 3 25 4 1 5 Max output kW PS Max torque N m 0 77 1 1 1 1 at 5 500 min 4 stroke Model EH026 Primer pump Yes Cl...

Page 2: ...ning them if there is any faulty or unusual gap 1 NECESSARY REPAIRING TOOLS 2 GASKET Code No Description Use for Retaining ring pliers ST 2 for External ring removing assembling Retaining rings S 12 a...

Page 3: ...d bolt 2pcs M5x13 Hex socket head bolt Fig 3 Fig 4 Fig 5 Fig 2 Connector 4pcs Pipe holder P 3 14 Shaft cloth Water pump pliers 3 Loosen two M5x18 Hex socket head bolts on Pipe holder and remove M5x12...

Page 4: ...Fig 9 Shaft pipe complete Hex bolt 1R308 Cutter assembly Cutter holder Head case complete Protector Hex socket head bolt M5x25 Hex socket head bolt 4 DISASSEMBLY ASSEMBLY 4 4 Head case complete DISAS...

Page 5: ...11 Cutter holder Washer Spring washer M8 Head case Collar Ball bearing 608ZZ M5x25 Hex socket head bolt Ball bearing 608DDW Cutter shaft Bearing washer Hex wrench 5 Hex wrench 5 vise Head case comple...

Page 6: ...ng 6201LLU with 1R286 and Arbor press Fig 15 2 Set Retaining ring S 12 in place with 1R004 ASSEMBLING Assemble Clutch by following steps in Fig 13 Fig 12 Fig 14 Clutch case 1R247 Arbor press Fig 15 Cl...

Page 7: ...being stuck Note Be sure to insert Spacer on M4x20 Hex socket head bolt when fastening Ignition coil to Engine Fig 18 3 Assemble Cylinder cover to Engine Fig 15 Fig 16 Fig 17 Fig 18 Fig 19 CHECKING PL...

Page 8: ...ull out Fly wheel with 1R364 Fig 20 1 Remove M8 Flange nut by turning it counterclockwise using Cordless impact driver with 13mm Socket bit Note M8 Flange nut can be loosen easily with Impact driver w...

Page 9: ...ts in the Starter knob and Reel then remove the rope Starter knob 1 First set Outer hooked end of Spiral spring in Reel and wind it clockwise toward center of Reel Set Inner hooked end of Spiral sprin...

Page 10: ...Pump body causes the leakage of pressure Idling screw Repair P 10 14 1 Do regularly Carburetor cleaning and maintenance by following the procedure in Fig 25 1 Remove 3x24 Tapping screws 4pcs and Prim...

Page 11: ...to the black tube then put them into Fuel tank Fig 30 Fig 26 Fig 27 Fig 28 Fig 30 ASSEMBLING ASSEMBLY TO ENGINE Connect 1R127 to the nipple of Carburetor as drawn in Fig 26 Give air pressure from 1R12...

Page 12: ...er cover in place Fig 32 4 14 Engine block Cylinder block 1R171 Clip Piston pin Awl 1 Remove the following parts from Engine Cylinder cover Tank guard Fuel tank Clutch case Recoil starter assembly Clu...

Page 13: ...using an awl Note Apply Makita grease N No 2 a little to Needle bearing in Rod of Crankshaft Piston is bilateral symmetry and can be fixed in either direction Clip gap can be located at any position...

Page 14: ...LINDER BLOCK CLUTCH and FLYWHEEL MUFFLER and CYLINDER BLOCK SPARK PLUG and CYLINDER BLOCK INSULATOR and CYLINDER BLOCK CLUTCH CASE and CYLINDER CRANK CASE PULLEY and CRANK SHAFT 2 RECOIL STARTER and C...

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