background image

 

 

3 / 23 

 

CAUTION 

Repair the machine in accordance with “Instruction manual” or “Safety instructions”. 

Follow the instructions described below in advance before repairing: 

 

Wear gloves. 

 

In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what the parts are. 

It is also recommended to have boxes ready to keep disassembled parts by group. 

 

Handle the disassembled parts carefully. Clean and wash them properly. 

 
2

 

NECESSARY REPAIRING TOOLS 

 

Code No. 

Description 

Use for 

1R003 

Retaining ring pliers ST-2N 

Assembling / Disassembling Ring spring 11 

1R026 

Bearing setting pipe 16-8.2 

Removing Ball bearing 6201DDW 

1R028 

Bearing Setting Pipe 20-12.2 

Press fitting Spindle/A/B 

1R029 

Bearing Setting Pipe 23-15.2 

Press fitting Spiral bevel gear 37 

1R032 

Bearing Setting Plate 8.2 

Press fitting Ball bearing 607LLB 

1R033 

Bearing Setting Plate 10.2 

Press fitting Ball bearing 607LLB 

1R038 

Armature Holder 32 Set 

Holding Rotor when removing / assembling M6 Hex 

nut 

1R045 

Gear Extractor    (large) 

Separating Rotor from Gear housing cover 

1R164 

Ring Sprig Setting Tool A 

Press fitting Ball bearing 6201DDW 

1R212

Tip for Retaining Ring Pliers 

Attaching to 1R003 

1R212

Plate Set (with Screws) 

Attaching to 1R003 

1R220 

Ratchet Head 9.5 

Attaching to 1R254 for loosening / tightening M6 Hex 

nut 

1R222 

Socket Adapter 

Attaching to 1R254 for tightening M6 Hex nut 

1R248 

Round Bar for Arbor 22-100 

Removing Felt ring 16 from Bearing box 

1R252 

Round Bar for Arbor 30-100 

Press fitting Felt ring 16 to Bearing box 

1R254 

Torque Wrench shaft 2-6N.M 

Tightening M6 Hex nut 

1R258 

V

 

Block 

Supporting Bearing box when removing Spindle/A/B 

1R268 

Spring Pin Extractor M3 

Removing Shoulder pin 4 from Pin cap of Shaft lock 

1R269 

Bearing Extractor 

Removing Ball bearings 607LLB / 696ZZ 

1R284 

Round Bar for Arbor 22-100 

Removing Spindle/A/B from Spiral bevel gear 37 

1R291 

Retaining Ring S and R Pliers 

Removing / Mounting Retaining rings R-32 / R-26 

 

 

 

 

 

 

3

 

TIGHTENING TORQUE SPECIFICATIONS 

 

 

 

 

 

 

No. 

Parts to fasten 

Fastener 

Tightening torque 

(N

m) 

Rotor 

  M6 Hex nut 

M6 Hex nut   

4.9

5.9 

Summary of Contents for DGA417

Page 1: ...November 2017 Ver 1 CORDLESS ANGLE GRINDER DGA417 DGA467 DGA517 DGA418 DGA468 DGA518 REPAIR MANUAL...

Page 2: ...anism 15 6 3 1 Disassembly 15 6 3 2 Assembly 15 6 4 Assembly of Stator complete 16 7 CIRCUIT DAIGRAM 17 8 WIRING DIAGRAM 18 8 1 Wiring in Motor housing L before setting Dial section 18 8 2 Wiring in M...

Page 3: ...Holding Rotor when removing assembling M6 Hex nut 1R045 Gear Extractor large Separating Rotor from Gear housing cover 1R164 Ring Sprig Setting ToolA Press fitting Ball bearing 6201DDW 1R212 A Tip for...

Page 4: ...4 23 4 LUBRICANTAND ADHESIVE APPLICATION Item of Lubricant Amount of Grease MAKITA Grease R No 00 9 g to Gear room and a little to O ring 26 Fig 1 9g...

Page 5: ...r housing 2 Fig 3 2 Fitting slotted head screwdriver 3 to the notch 2 of Gear housing cover 1 remove Gear housing cover 1 twisting the screwdriver 3 So Rotor 4 comes out together with Gear housing cov...

Page 6: ...separated from Gear housing cover 1 Fig 6 5 Ball bearing 629LLB 2 can be removed from Gear housing cover 1 by pushing it with finger Fig 7 6 Applying 1R269 to Ball bearing 607LLB and shaft of Rotor 1...

Page 7: ...face which will cause unusual noise and trouble Fig 9 8 Assemble Ball bearing 629LLB by pushing into Bearing box portion of Gear housing cover 1 Fig 10 9 Put Gear housing cover on 1R033 aligning the B...

Page 8: ...ow assemble of Rotor section has been finished Fig 12 13 Mount Gear housing cover together with Rotor to Motor housing facing the notch 2 portion to the same side to Switch lever 4 14 Mount Gear housi...

Page 9: ...on Fig 13 1 Unscrewing four M4 x 14 Pan head screws separate Bearing box from Gear housing Fig 14 2 Applying 1R269 to Ball bearing 696ZZ and Spindle A B turn Handle of 1R269 3 Now Ball bearing 696ZZ 1...

Page 10: ...1R032 with Arbor press So Spindle A is shifted from the position where it is Fig 17 7 Applying 1R284 to Spindle A B 1 press with Arbor press So Spindle A B 1 is removed from Bearing box and Gear sect...

Page 11: ...1DDW 1 is removed from Bearing box Tips Do not reuse the Ball bearing 6201DDW 1 because it has been damaged in the step of Fig 16 Fig 20 10 Remove Felt ring 16 with 1R248 Fig 21 11 Removing Retaining...

Page 12: ...elt ring 16 1 with 1R252 andArbor press until it stops Fig 24 3 When using 1R164 apply its small diameter 30mm side marked with to Ball bearing 6201DDW 1 And press fit withArbor press until its stops...

Page 13: ...ng into the Ball bearing 6201DDW 6 Press Spindle A 1 with Arbor press So the Spindle has been mounted to Bearing box section Fig 27 7 Putting Spiral bevel gear 37 1 on 1R291 insert Spindle A 2 into sh...

Page 14: ...9 Attaching 1R212 B and 1R212 A to 1R003 mount Ring spring 11 1 with the 1R003 Fig 29 10 Press fit Ball bearing 696ZZ withArbor press Now Gear and Bearing box section has been assembled 1R212 A 1R003...

Page 15: ...pin 4 1 has been removed Fig 32 4 Consequently Shaft lock mechanism is disassembled as shown in photograph to left O Ring 5 1 Shoulder pin 4 2 Compression spring 8 3 Pin cap 4 Do not reuse the remove...

Page 16: ...ng two Notches 2 of Stator complete 1 to rib formed protrusions 4 of Motor housing L 3 assemble Stator complete Tips Stator complete 1 has to be so mounted that its Terminal portion 5 is located to th...

Page 17: ...G 16 for each Dial section red blue white AWG 24 for each Connector red black white AWG 28 for each red black white AWG 26 for each red white blue black AWG 26for each Sub controller Connector for Aut...

Page 18: ...d wires of Stator orange white blue without putting on Pin Aand Pin B Pin A Pin B Inflect thick lead wires of Stator orange white blue toward the bottom of Motor housing L so that they are not pinched...

Page 19: ...h unit with these Lead wire holders Put Connectors to this place positioning their pieces as follows Connector pieces put on the Controller side Connector pieces with Controller s lead wires The produ...

Page 20: ...s Switches etc Rotor Stator Gear section etc 3 By running the motor 10 times check the machine to make a correct diagnosis 8 2 Test for the trouble on Controller 0 8 Fig A 1 Preset to diode mode 1R402...

Page 21: ...Switch is broken Terminal is broken Check Terminal or replace it No problems No Yes Yes Yes No Yes Note Controller of this product is a component part of Stator complete Therefore Stator complete has...

Page 22: ...on lamp lights up in red and then blinks in blue Supported tool Press the wireless activation button for some seconds and then the wireless activation lamp blinks in green After the wireless activatio...

Page 23: ...tor connection failure check clean 1 3 Sub controller check replace 1 3 Controller check replace Step Defective parts Corrective action 1 Power switch check replace 1 2 3 Wireless unit complete check...

Reviews: