Makita DCS230T Technical Information Download Page 19

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Lead wires

iring diagram

Top handle cover

Route the lead wires through
the space (the shaded portion)
between the main housing and
the top cover.

Top cover

Main housing

Lead wires

Tubes

Pins

Body earth

Inside wall

Route the lead wires
under the tubes.

Route the lead wires
and the tubes between
the pins and the inside
wall.

Fix the tubes with
the lead wire holders.

Fix the lead wires with
the lead wire holders.

Summary of Contents for DCS230T

Page 1: ...tem Idling start DCS230T and PS 220TH feature no load speed of 11 500rpm whilst DCS231T and PS 221TH feature 10 500rpm DCS230T and DCS231T are Makita brand models PS 220TH and PS 221TH are Dolmar bran...

Page 2: ...in brake system 1R003 Bearing Setting Plate 12 2 Press fitting Bearing to Crankshaft 1R034 Drill Chuck Remover 11 1R048 Copper Round Bar 20 100 Removing Flywheel 1R091 Air Tightness Tester Testing Car...

Page 3: ...prockets are dirty or worn down clean them or replace Clutch drum by new one Fig 3 2 At the same time check the drive links of saw chain for damage or wear And if necessary replace them by new ones Fi...

Page 4: ...connected with the ignition cable of Ignition coil complete Lubricate the inside of Plug cap using aerosol spray lubricant and then pull the ignition cable and Plug cap together spring out of Plug ca...

Page 5: ...ls are not conducted with the engine turnded on and conducted with the engine turned off Fig 10 INSPECTION Fig 15 Spark gap the distance between the center electrode and the ground electrode Fig 12 0...

Page 6: ...o turn off Engine stop switch to avoid injury from accidental engine startup 3 Attach 13mm hex socket bit to Impact driver Then remove Hex nut M8 by turning counterclockwise with the Impact driver Fig...

Page 7: ...and remove Cam and Torsion spring 4 Remove Reel while pushing Spring case so that it does not get out of place Fig 22 5 Untie the knots at Starter knob and Reel then remove worn rope DISASSEMBLING 1 I...

Page 8: ...r secure tightening of Set screw Reassemble Reel to Spiral spring as described above in 4 6 Turn Reel counterclockwise to wind up Recoil starter rope Fig 28 7 The loose portion can be eliminated from...

Page 9: ...1 Remove Cleaner case cover 2 Remove Choke lever by unscrewing PT3x10 Tapping screw using slotted screwdriver Fig 32 3 Remove two M5x45 Pan head screws that fasten Cleaner case and Carburetor Then rem...

Page 10: ...arts at a time Fig 35 Fig 35 DISASSEMBLING CLEANING Control lever Spring Inlet needle M3x4 Screw 5 Before assembling Controller set be sure to check Inlet needle for wear or deformation Fig 36 Hinge p...

Page 11: ...ng 0 05Mpa about ten seconds Fig 40 1 Referring to Fig 38 assemble Carburetor 2 Install A so that the choke adjuster is placed on the opposite side to the tube ports Fig 39 Fig 38 Throttle holder Expl...

Page 12: ...oceed to disassemble the machine until the following parts are removed Spark plug Clutch complete two M4x12 Pan head screws used for fastening Oil pump Exhaust muffler complete Starter case complete I...

Page 13: ...Extractor No 1R269 Fig 52 Note When press fitting Ball bearing 6001 insert Drill Chuck Remover 11 No 1R048 between Crankshaft R and L in order not to deform the bearing Fig 53 3 Pull off Piston clip f...

Page 14: ...g over the knock pin It will result in broken Piston ring to force Piston into Cylinder with the ring placed over the knock pin 3 Crankshaft is not reversible when assembled to Cylinder Place it so th...

Page 15: ...ession spring 9 with Retaining ring pliers ST 2N No 1R003 and then it put through Link plate complete while levering up Link plate complete as illustrated in Fig 64 3 Put Compression spring 9 in Sproc...

Page 16: ...nd Cylinder Always use new one for replacement Fig 66 4 Adjustment See Instruction manual for adjustment of idling settings and saw chain tension 2 If any sawdust or debris in the saw chain tensioner...

Page 17: ...Circuit diagram P 17 20 Switch Ignition coil complete Insulated connector Body earth Receptacle Color index of lead wires sheath Black Red Insulated receptacle...

Page 18: ...wires red black with the terminals of switch before assembling the switch to the top handle cover Switch Top handle cover Assemble the switch to the top handle cover so that the rib on the top handle...

Page 19: ...between the main housing and the top cover Top cover Main housing Lead wires Tubes Pins Body earth Inside wall Route the lead wires under the tubes Route the lead wires and the tubes between the pins...

Page 20: ...n housing and the baffle plate Main housing Inside wall Pin Route the lead wire under the tubes Route the lead wire between the pin and the inside wall Assemble the insulated receptacle to the ignitio...