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< 3 > Replacing ball bearing 6001DDW installed in "spur gear 26 complete"
          See Fig. 16.

1) In order to replace ball bearing 6001DDW, the removed spindle is
    needed as a repairing tool.  
    Screw  spindle into sleeve installed in "spur gear 26 complete" 
    as illustrated in Fig. 17.

2) Hold "spur gear 26 complete" with No.1R232 pipe 30  and 
     No.1R037 bearing setting plate  as illustrated in Fig. 18.
     Remove spindle together with sleeve unit (including 
     2 ball bearings 6001DDW and retaining ring S-12)
     from spur gear 26, by pressing No.1R235 "round bar for arbor"  
     with arbor press as illustrated in Fig. 18. And then, remove spindle from sleeve unit by unscrewing. 

3) Remove retaining ring S-12 from sleeve with retaining ring plier ST-1. 
    Press No.1R235 "round bar for arbor" set on sleeve. Then, Ball bearing 6001DDW can be separated
    from sleeve.  See Fig. 19. 

Fig. 16

Fig. 17

Sleeve

Ball bearing 6001DDW

Ball bearing 6001DDW

Retaining ring S12

Spur gear 26

Spur gear 26 complete

Spindle

Fig. 18

No.1R232 Pipe 30

No.1R037 Bearing 
      setting plate

Arbor press

Spur gear 26 complete

No.1R235 Round bar for arbor

No.1R037 Bearing 
      setting plate

Sleeve unit

Spur gear 26

Spindle

Sleeve unit

Retaining ring S-12

Sleeve

Ball bearing 
6001DDW

Sleeve

No.1R235 Round 
                  bar for arbor

Remove from sleeve unit
by unscrewing.

Fig. 19

Summary of Contents for BO6040

Page 1: ...2 7 5 9 7 2 6 6 3 6 3 4 3 3 50 60 50 60 50 60 50 60 50 60 750 390 850 750 390 850 750 390 850 750 390 850 750 390 850 Pad 150 soft 1pc factory attached to the machine Abrasive disc 150 120 Hook and l...

Page 2: ...housing remove retaining ring 6 with retaining ring plier and detach spiral bevel gear 9 as illustrated in Fig 3 4 Remove armature from gear housing cover by pressing the armature shaft with arbor pr...

Page 3: ...crew M8x11 Head cover Pan head screw M4x12 x 4 pcs Gear housing Skirt Fig 6 Skirt Pan head screw M4x12 x 3 pcs Bearing retainer 80 Hex nut M10 Fig 7 4 Set box wrench 17 on hex nut M10 and insert hex w...

Page 4: ...wrench 6 See Fig 9 Fig 8 Spur gear 26 complete including sleeve ball bearing 6001DDW x 2 pcs and retaining ring S12 Box wrench 17 Monkey wrench 250mm Upper balance weight Spiral bevel gear 42 Fig 9 He...

Page 5: ...g 6201LLB And then remove ball bearing 6201LLB with arbor press from skirt 9 Assembling skirt section 9 1 Assemble ball bearing 6201LLB by pressing it with arbor press Fix the ball bearing 6201LLB wit...

Page 6: ...into the hole of spur gear 26 complete as illustrated in Fig 15 And fasten hex nut M10 with box wrench 17 Hold bearing retainer 80 with 3 pan head screws M4x12 Fig 14 Hex nut M10 Lower balance weight...

Page 7: ...rbor with arbor press as illustrated in Fig 18 And then remove spindle from sleeve unit by unscrewing 3 Remove retaining ring S 12 from sleeve with retaining ring plier ST 1 Press No 1R235 round bar f...

Page 8: ...r 29 with hand See Fig 21 5 Replacing holder for action mode change Ball bearing 6811LLB Internal gear 29 Stop ring WR 55 Fig 21 When assembling ball bearing 6811LLB take reverse step of Fig 21 3 Remo...

Page 9: ...der controller side Brush holder switch block side SB1 SB2 SB3 Switch block Power supply cord SB4 White or blue White Black P2 P1 Model BO6040 Note The lead wire orange for connection of controller an...

Page 10: ...as illustrated in Fig 25 Wiring diagram P 10 10 Put the lead wires of controller in the lead holder so that they are not slacken Be careful not to loosen the lead wires of field in motor housing Put t...

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