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[4] ADJUSTMENT
Adjustment of Blade Clearance 

Fig. 14

The blade clearance between Center blade and each of the two Side blades should be 0.2mm.  
If the clearance is not correct, adjust it to 0.2mm using Feeler gauge set (No.1R366) as described in Fig. 14.

1) Loosen M6x10 Hex socket set screw
    by turning it counterclockwise
    about one turn with Hex wrench 3.
    Note: Do not remove this screw.

2) Insert 0.2mm leaf of Feeler gauge set (No.1R366) into the clearance A, and insert 0.05mm leaf and
    0.15mm leaf into the clearance B. 

4) After adjusting the clearance, remove leaves of Feeler gauge, then tighten M6x10 Hex socket set screw
    by turning it clockwise with Hex wrench 3.

3) Turn M4x25 Hex socket head bolt with Hex wrench 3 until each clearance is adjusted to 0.2mm. 

M6x10 Hex socket set screw

(located on the side of

 Side blade R)

Hex wrench 3

Feeler gauge leaf to insert into the clearance

0.2

Leaf thickness: mm

0.05 + 0.15

Clearance A

Clearance B

 

P

 7

/

 9

R

epair

Feeler gauge set (No.1R366)

Side blade L

Center blade

Side blade R

Clearance A

Clearance B

Side blade L

Center blade

Side blade R

0.05mm Feeler gauge leaf

plus

0.15mm Feeler gauge leaf

M4x25 Hex socket head bolt

(located on the side of

Side blade L)

Hex wrench 3

0.2mm Feeler gauge leaf

Clearance A

Clearance B

Summary of Contents for BJS100RFE

Page 1: ...ed by mounting the blades of Model JS1670 on BJS160 BJS161 Note 1 3Ah Li ion battery BL1415 BL1815 cannot be used for BJS100 BJS101 Weight according to EPTA Procedure 01 2003 including battery Battery Max cutting capacities mm Ga Steel with tensile strength up to 600N mm2 Cell Voltage V Capacity Ah Li ion 14 4 18 3 0 Net weight kg lbs 1 9 4 2 2 0 4 4 0 7 23 Aluminum with tensile strength up to 200...

Page 2: ... abrasion And to the portion designated in gray triangle apply the lubricant VG100 Description 17 18 Sealing screw Rod Link Dust cover 1 Disassemble Shearing mechanism from Crank housing complete as illustrated in Figs 2 3 Center blade 32 Portion to lubricate DISASSEMBLING Pin 7 17 18 Pin 5 25 Pin 7 32 Helical gear 34 Drum portion for smooth action of Center blade and Rod Drum portion for smooth a...

Page 3: ...cribed in Figs 5 6 3 Shearing mechanism can now be from Crank housing complete by hand Note Be careful not to lose the washers Thin washer 7 Teflon washer 7 Shearing mechanism Dust cover has to be assembled to Center blade as illustrated below left Center blade Center blade Dust cover Dust cover made of sponge Correct Wrong Flat washer 5 Flat washer 5 Link Pin 5 Pin 5 Link Assemble Center blade an...

Page 4: ...ing complete Refer to Fig 2 Pin 7 Stop ring E 4 3 2 Side blades R and L DISASSEMBLING Side blade section can be disassembled as described in Fig 9 Do the reverse of the disassembling steps Note Be sure to assemble Spacer between Slip plate L and Side blade L as illustrated in Fig 9 Fig 9 Side blades R and L can be removed by removing M5x10 Hex Socket countersunk screw M5x10 Hex socket countersunk ...

Page 5: ...27DDW Ball bearing 6000ZZ Ball bearing 6000ZZ Ball bearing 627DDW Ball bearing 696ZZ Flat washer 7 Link Ball bearing 696ZZ 1R036 Helical gear 34 Helical gear 34 Sealing screw Note Sealing screw is directional when assembled to Crank shaft Be sure to face the side having lower step towards Helical gear 34 Note Do not forget to assemble Flat washer 7 between Ball bearing 6000ZZ and Ball bearing 627D...

Page 6: ... of Housing then separate Crank housing and Gear housing from Housing by removing four 4x50 Tapping screws Holder cap cover Do the reverse of the disassembling steps Crank housing Brush holder cap 3 Pull off Armature from Housing set 1 Remove Holder cap cover from Housing by levering it up with slotted screwdriver Gear housing Housing Carbon brush P 6 9 Repair Armature ...

Page 7: ...ing the clearance remove leaves of Feeler gauge then tighten M6x10 Hex socket set screw by turning it clockwise with Hex wrench 3 3 Turn M4x25 Hex socket head bolt with Hex wrench 3 until each clearance is adjusted to 0 2mm M6x10 Hex socket set screw located on the side of Side blade R Hex wrench 3 Feeler gauge leaf to insert into the clearance 0 2 Leaf thickness mm 0 05 0 15 Clearance A Clearance...

Page 8: ...Endbell complete Switch Switch knob 1 Bearing box portion 2 Lead wire holder portion 1 Be sure to place Bearing box portion on Switch side Otherwise Armature cannot be assembled to Endbell complete 2 Be sure to place Lead wire holder portion on the opposite side of Switch lever Otherwise Lead wires cannot be connected Switch lever P 8 9 1 Endbell Complete ...

Page 9: ...rks of pole rib notch Fitting the notch of Yoke unit over the rib of Housing L assemble Yoke unit to Housing L Yoke unit P 9 9 Terminal Wire connecting portion Flag connector Terminal Mark of pole Put Sensor matic chip in this space if used Fix the Lead wires of LED circuit with this Lead wire holder Pass the Lead wires between Housing L and Controller Housing L Insulated connectors have to be so ...

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