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PRODUCT

  

P 1/

 9

Model No.

 Description

C

ONCEPT AND MAIN APPLICATIONS 

BJS100, BJS101
Cordless Metal Shears 1.0mm (20Ga)

S

pecification

S

tandard equipment

O

ptional  accessories

Center blade
Side blade (L)
Side blade (R)

Charger DC18SD
Charger DC18SE

 (for automobile cigarette lighter socket)

Charger DC24SC

Battery BL1430 (for BJS100 only)
Battery BL1830 (for BJS101 only)
Fast charger DC18RA

Note: The standard equipment for the tool shown above may vary by country.

Hex wrench 3 .................................... 1

These products are available in the following variations.

All models also include the accessories listed below in "Standard equipment".

Dimensions: mm (")

Width (W)
Height (H)

Length (L)

364 (14-3/8) 

78 (3-1/16)

103 (4-1/16) 118 (4-5/8)

BJS100

BJS101

BJS101

Models BJS100 and BJS101 have been developed as sister models of
cordless straight shears BJS160 and BJS161.
BJS100 is powered by 14.4V/3.0Ah Li-ion battery BL1430, and BJS101
is powered by 18V/3.0Ah Li-ion battery BL1830.
Ability to cut curves with minimum cutting radius of 30mm (1-3/16”) is
obtained by mounting the blades of Model JS1670 on BJS160/ BJS161.

Note: 1.3Ah Li-ion battery BL1415/ BL1815 cannot be used for BJS100/ BJS101.

*Weight according to EPTA-Procedure 01/2003, including battery 

Battery

Max cutting capacities:

mm (Ga)

Steel with tensile strength

up to 600N/mm

2

Cell
Voltage: V
Capacity: Ah

Li-ion

14.4

18

3.0

Net weight*: kg (lbs)

1.9 (4.2)

2.0 (4.4)

0.7 (23)

Aluminum with tensile

strength up to 200N/mm

2

2.5 (12)

Steel with tensile strength

up to 400N/mm

2

1.0 (20)

No load speed: min-

1

=spm (strokes per minute)

4,300

Max output (W)

Minimum cutting radius:

 mm (")

30 (1-3/16)

Overload protection by current limiter

Yes

280

350

Specification

Model

BJS100

BJS101

22

 

with DC18RA

Charging time (approx.): min.

BJS100RFE
BJS100Z

BJS100

Model No.

Offered to

All countries

Mexico, Panama

All countries except the two listed above

BL1430

(Li-ion 3.0Ah)

DC18RA

No

No

No

type

quantity

Charger

Yes

No

Plastic

carrying case

2

1

Battery

Battery

cover

BJS101RFE
BJS101Z

BJS101

Model No.

Offered to

All countries

Mexico, Panama

All countries except the two listed above

BL1830

(Li-ion 3.0Ah)

DC18RA

No

No

No

type

quantity

Charger

Yes

No

Plastic

carrying case

2

1

Battery

Battery

cover

BJS100

BJS101

T

ECHNICAL INFORMATION

L

H

W

BJS100

Summary of Contents for BJS100RFE

Page 1: ...ed by mounting the blades of Model JS1670 on BJS160 BJS161 Note 1 3Ah Li ion battery BL1415 BL1815 cannot be used for BJS100 BJS101 Weight according to EPTA Procedure 01 2003 including battery Battery Max cutting capacities mm Ga Steel with tensile strength up to 600N mm2 Cell Voltage V Capacity Ah Li ion 14 4 18 3 0 Net weight kg lbs 1 9 4 2 2 0 4 4 0 7 23 Aluminum with tensile strength up to 200...

Page 2: ... abrasion And to the portion designated in gray triangle apply the lubricant VG100 Description 17 18 Sealing screw Rod Link Dust cover 1 Disassemble Shearing mechanism from Crank housing complete as illustrated in Figs 2 3 Center blade 32 Portion to lubricate DISASSEMBLING Pin 7 17 18 Pin 5 25 Pin 7 32 Helical gear 34 Drum portion for smooth action of Center blade and Rod Drum portion for smooth a...

Page 3: ...cribed in Figs 5 6 3 Shearing mechanism can now be from Crank housing complete by hand Note Be careful not to lose the washers Thin washer 7 Teflon washer 7 Shearing mechanism Dust cover has to be assembled to Center blade as illustrated below left Center blade Center blade Dust cover Dust cover made of sponge Correct Wrong Flat washer 5 Flat washer 5 Link Pin 5 Pin 5 Link Assemble Center blade an...

Page 4: ...ing complete Refer to Fig 2 Pin 7 Stop ring E 4 3 2 Side blades R and L DISASSEMBLING Side blade section can be disassembled as described in Fig 9 Do the reverse of the disassembling steps Note Be sure to assemble Spacer between Slip plate L and Side blade L as illustrated in Fig 9 Fig 9 Side blades R and L can be removed by removing M5x10 Hex Socket countersunk screw M5x10 Hex socket countersunk ...

Page 5: ...27DDW Ball bearing 6000ZZ Ball bearing 6000ZZ Ball bearing 627DDW Ball bearing 696ZZ Flat washer 7 Link Ball bearing 696ZZ 1R036 Helical gear 34 Helical gear 34 Sealing screw Note Sealing screw is directional when assembled to Crank shaft Be sure to face the side having lower step towards Helical gear 34 Note Do not forget to assemble Flat washer 7 between Ball bearing 6000ZZ and Ball bearing 627D...

Page 6: ... of Housing then separate Crank housing and Gear housing from Housing by removing four 4x50 Tapping screws Holder cap cover Do the reverse of the disassembling steps Crank housing Brush holder cap 3 Pull off Armature from Housing set 1 Remove Holder cap cover from Housing by levering it up with slotted screwdriver Gear housing Housing Carbon brush P 6 9 Repair Armature ...

Page 7: ...ing the clearance remove leaves of Feeler gauge then tighten M6x10 Hex socket set screw by turning it clockwise with Hex wrench 3 3 Turn M4x25 Hex socket head bolt with Hex wrench 3 until each clearance is adjusted to 0 2mm M6x10 Hex socket set screw located on the side of Side blade R Hex wrench 3 Feeler gauge leaf to insert into the clearance 0 2 Leaf thickness mm 0 05 0 15 Clearance A Clearance...

Page 8: ...Endbell complete Switch Switch knob 1 Bearing box portion 2 Lead wire holder portion 1 Be sure to place Bearing box portion on Switch side Otherwise Armature cannot be assembled to Endbell complete 2 Be sure to place Lead wire holder portion on the opposite side of Switch lever Otherwise Lead wires cannot be connected Switch lever P 8 9 1 Endbell Complete ...

Page 9: ...rks of pole rib notch Fitting the notch of Yoke unit over the rib of Housing L assemble Yoke unit to Housing L Yoke unit P 9 9 Terminal Wire connecting portion Flag connector Terminal Mark of pole Put Sensor matic chip in this space if used Fix the Lead wires of LED circuit with this Lead wire holder Pass the Lead wires between Housing L and Controller Housing L Insulated connectors have to be so ...

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