Makita BHR200S Technical Information Download Page 22

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< 15 > It is recommended to replace the following parts in the square, when replacing carbon brush.

Tool holder

Guide washer

Chuck ring

Steel ball 7.0

Pin 8

Leaf spring 26

Ring spring 17

Compression
spring 35

Spring guide

Ring spring 30.5

Tool holder section assembled
as per < 11 >

Plane bearing 26

Striker

Piston cylinder

Piston joint

Flat washers 12

O ring 15

O ring 12
(Thin type) for
impact bolt

O ring 12
(Thick type)

O ring 11 to be assembled
to O ring case

Tool holder

Impact bolt

Ring 12

O ring case

Summary of Contents for BHR200S

Page 1: ...SA Yes Dimensions mm Width W Height H 86 3 3 8 235 9 1 4 Length L 316 12 1 2 Center height CH 35 1 3 8 Height H 210mm 8 1 4 when battery B2417 is attached Voltage V Capacity Ah Energy Wh 24 3 0 72 0 1 100 0 4 700 SDS plus 10 3 8 20 13 16 13 1 2 27 1 1 16 Yes Yes Battery Electric brake Yes Reverse switch Clutch Concrete Steel Wood No load speed min 1 rpm Blows per min min 1 bpm Bit type Diameter of...

Page 2: ...s to incredible low vibration When operation with battery B2417 small type foot can be removed When operation with battery B2430 large type foot can be attached Foot Removable foot for flat bottom Newly developed 24V Ni MH battery We can provide 2 kinds of Ni MH batteries for BHR200S They are Battery B2417 1 7Ah optional accessory Battery B2430 3 0Ah Long life D C motor with externally accessible ...

Page 3: ...0 J 2 2 J 2 0 J 2 0 J 20 13 16 10 3 8 0 1 000 0 820 0 4 400 0 4 010 0 4 200 1 3 J 316 3 modes 2 modes Yes No No No Yes Yes Yes Yes 12 1 2 235 9 1 4 86 3 3 8 4 09 9 02 4 0 8 8 3 58 7 89 3 5 7 7 316 12 1 2 210 8 1 4 86 3 3 8 329 13 233 9 1 8 72 2 13 16 4 18 9 22 4 2 9 3 3 54 7 80 3 5 7 7 329 13 216 8 1 2 24 24 24 3 0 1 7 1 96 1 32 72 40 8 27 15 20 13 16 16 5 8 Ni Cd 2 5 2 0 1 7 1 95 1 35 1 26 60 40 ...

Page 4: ...ing lock Plastic carrying case Standard equipments Grease for bit Depth gauge Grease for bit Depth gauge Depth gauge Dimensions Length mm Height mm Width mm measured by us Kg lbs 13 1 2 27 1 1 16 13 1 2 0 1 100 0 4 700 0 1 150 0 4 400 2 1 J 2 9 J 2 2 J 2 1 J 316 3 modes 2 modes 2 modes Yes No No Yes Yes Yes 12 1 2 235 9 1 4 86 3 3 8 4 09 9 02 4 0 8 8 3 58 7 89 3 5 7 7 316 291 12 1 2 210 8 1 4 86 3...

Page 5: ... mm MAKITA BHR200S Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Competitor B Model B 0 20 40 60 80 100 120 140 160 180 200 Bit diameter 6 5 mm Depth of hole 40 mm MAKITA BHR200S 1 7Ah 3 0Ah 1 7Ah 3 0Ah 2 0Ah 2 0Ah 3 0Ah 1 7Ah 1 7Ah 2 5Ah 4 6 5 1 4 8 4 5 5 3 6 1 64 67 59 94 57 43 Time sec 40mm Holes 111 148 108 71 Competitor A Model A Competitor E Model E Comp...

Page 6: ...ttery 0 20 40 60 80 100 120 140 160 180 200 Bit diameter 8 5 mm Depth of hole 40 mm MAKITA BHR200S 1 7Ah 3 0Ah 1 7Ah 3 0Ah 2 0Ah 2 0Ah 3 0Ah 1 7Ah 1 7Ah 2 5Ah 50 49 44 78 47 36 Time sec 40mm Holes 88 102 80 60 Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Competitor B Model B Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C C...

Page 7: ...Ah 3 0Ah 2 0Ah 2 0Ah 3 0Ah 1 7Ah 1 7Ah 2 5Ah Holes Bit diameter 12 5 mm Depth of hole 40 mm 8 5 8 0 7 0 9 7 7 8 9 0 Working speed Drilled holes with one fully charged battery 38 67 43 52 88 37 31 68 39 50 Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Competitor B Model B Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Compet...

Page 8: ...h 3 0Ah 2 0Ah 2 0Ah 3 0Ah 1 7Ah 1 7Ah 2 5Ah Holes Bit diameter 14 5 mm Depth of hole 40 mm 9 9 10 5 8 7 11 3 9 4 12 2 Working speed Drilled holes with one fully charged battery 32 32 55 31 40 64 29 23 54 37 Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Competitor B Model B Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Comp...

Page 9: ...3 0Ah 2 0Ah 2 0Ah 3 0Ah 1 7Ah 1 7Ah 2 5Ah Holes Bit diameter 16 5 mm Depth of hole 40 mm 10 9 13 1 10 5 12 0 11 7 15 1 Working speed Drilled holes with one fully charged battery 28 26 49 26 36 53 25 18 45 30 Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Competitor B Model B Competitor A Model A Competitor E Model E Competitor D Model D Competitor C Model C Com...

Page 10: ... s2 14 0 m s2 16 0 m s2 18 0 m s2 20 0 m s2 2 0 m s2 4 0 m s2 6 0 m s2 8 0 m s2 Vibration MAKITA BHR200S 80 dB 60 dB 100 dB 20 dB 10 dB 40 dB 90 dB 70 dB 30 dB 50 dB MAKITA BHR200S Sound pressure level 13 0 16 2 16 3 18 5 14 0 14 7 89 89 87 90 91 95 Working mode Rotation with percussion Working mode Rotation with percussion Competitor A Model A Competitor E Model E Competitor D Model D Competitor ...

Page 11: ...rip portion 9 Pin 8 12 Oil seal 25 15 O ring case 19 Impact bolt 21 Plane bearing 26 22 Tool holder 23 Steel ball 7 0 29 Striker 30 Piston cylinder 40 Cam shaft Inside of oil seal Inside of plane bearing 26 Whole Inner part of tool holder Grooved portion for O ring Bottom of cylindric portion Grooved portion inside of O ring case Grooved portion for O ring Inside of perforated holes 41 Swash beari...

Page 12: ...35 as illustrated in Fig 3 Fig 1 Cap 31 Chuck cover Compression spring 38 Fig 1A Ring spring 17 Tool holder Fig 2 Ring spring 17 Chuck ring Leaf spring 26 installed on chuck ring Ring spring 30 5 Spring guide Compression spring 35 Fig 3 4 Remove leaf spring 26 with 1R003 retaining ring plier from chuck ring and then detach pin 8 as illustrated in Fig 4 Remove chuck ring steel ball 7 0 and guide wa...

Page 13: ...he chuck section as per 1 and 2 and take out tool holder unit from housing See Fig 6 2 Remove the following parts from tool holder Oil seal 25 Ball bearing 6905LLB Plane bearing 26 Piston joint 2 pcs of flat washers 12 Piston cylinder Striker Ball bearing 6905LLB can be easily removed by using 1R045 Large gear extractor Housing L Ball bearing 606ZZ Cup washer Conical compression spring 7 14 Fig 5A...

Page 14: ...ompression spring 29 Ring spring 26 Flat washer 29 Compression spring 29 Working table Spur gear 49 Spur gear 49 Fig 8 Fig 9 4 Disassembling impact bolt 1 Disassemble the chuck section as per 1 2 and 3 and take out tool holder unit from housing See Fig 6 2 If the cut section of ring spring 21 is located in the holes of tool holder as illustrated in Fig 10 set the ring spring 21 as illustrated in F...

Page 15: ...ring s wearing away Ring spring 21 O ring case with O ring 11 O ring 12 Ring 12 Impact bolt 1R236 Round bar for arbor 7mm Note Press round bar for arbor 7mm vertically Otherwise impact bold can not be removed because the round bar for arbor may sticks into the space between the tool holder and impact bolt as illustrated in Fig 12A Fig 12A 5 Removing swash bearing 10 1 Disassemble housing as per 2 ...

Page 16: ... from housing L 2 Set change lever to percussion mode as illustrated in Fig 15 Fig 15 Note It is impossible to remove change plate in the other mode 3 Remove change plate and compression spring 4 And detach guide plate by unscrewing 2 pcs of tapping screws 4 x 12 as illustrated in Fig 16 4 Detach retaining ring S 18 And pull out change lever with pressing lock button as illustrated in Fig 16 Compr...

Page 17: ...en removing armature Fig 17 Armature including zerol bevel gear 11 ball bearing 608LLU fan 64 and ball bearing 626DDW Yoke unit Brush holder on housing R side Brush holder Assembling 8 Assembling armature 1 Insert armature into yoke unit as illustrated in Fig 18 Note Armature is dragged into yoke unit easily with its very strong magnetic force Be careful not to damage the armature wire zerol bevel...

Page 18: ...ng S 18 Change lever Fig 21A Change lever set in percussion mode 1 Set compression spring 4 to change plate as illustrated in Fig 22A 2 Set compression spring 4 assembled on change plate to guide plate as illustrated in Fig 22B 3 Mount the whole change plate on guide plate setting the under edge of the change plate to the rib of guide plate as illustrated in Fig 22C 4 Set change lever on the rotar...

Page 19: ...rted in advance Fig 24 Tool holder O ring 11 1R248 Round bar for arbor 22mm 22mm Ring spring 21 Press with arbor press Fig 25 Fig 26 11 Assembling spur gear 49 and other parts to tool holder 1 Set 1R272 Ring Spring Setting Tool A on the tool holder which is assembled as mentioned in 10 And then set spur gear 49 compression spring 29 and flat washer 29 as illustrated in Fig 26 1R272 Ring Spring Set...

Page 20: ...ely 1 Assemble the following parts to the tool holder assembled as per 11 See Fig 28 12 Assembling tool holder section Ball bearing 6905LLB Retaining ring S 25 for shaft Oil seal 25 Plane bearing 26 Striker with O ring 15 Piston cylinder 2 pcs of Flat washers 12 Piston joint Tool holder section assembled as per 11 Ball bearing 6905LLB Retaining ring S 25 for shaft Oil seal 25 Plane bearing 26 Stri...

Page 21: ...ng 30 5 Side of Leaf spring 26 Side of tool holder Guide washer has to be faced as illustrated below Fig 29 The concave portion of leaf sing 26 has to be aligned with the same of chuck ring as illustrated above Leaf spring 26 Leaf spring 26 Chuck ring The hole of leaf spring 26 has to be located on the bit setting side as illustrated above Chuck ring Owing to the concave nail you can operate witho...

Page 22: ...l 7 0 Pin 8 Leaf spring 26 Ring spring 17 Compression spring 35 Spring guide Ring spring 30 5 Tool holder section assembled as per 11 Plane bearing 26 Striker Piston cylinder Piston joint Flat washers 12 O ring 15 O ring 12 Thin type for impact bolt O ring 12 Thick type O ring 11 to be assembled to O ring case Tool holder Impact bolt Ring 12 O ring case ...

Page 23: ...slack part of lead wires to be connected with terminal here Terminal Switch Bend the connecting terminals of brush holders lead wires as illustrated below when they are connected with switch Approx 45 Black Red Switch Fix lead wires with lead holder To be connected with switch Lead wire Black Lead wire Orange Connect the receptacles with terminal as illustrated below Terminal Brush holder Housing ...

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