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[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill Chuck

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

DISASSEMBLING

Fig. 1

M6x22 Flat head screw (Left handed thread)

(1) Remove M6x22 Flat head screw as drawn in 

Fig. 1

.

(2) Preset the machine as drawn in 

Fig. 2

. And set Hex wrench 10 to Vise as drawn in 

Fig. 3

.

(3) Gripping Hex wrench 10 with Drill chuck firmly, remove Drill chuck as drawn in 

Fig. 4

Fig. 2

Attach Battery. 

F/R change lever 

Set F/R Change lever 

to 

Reverse

 (

counter-

clockwise

) rotation. 

Set Speed change lever

to Low speed mode 

designated with 1. 

Speed change lever

Set Change ring 

to Drill mode. 

Change ring

P  

2

/ 1

2

R

epair

It is not required to lubricate the gear section because the portion is replaced as a factory-assembled gear unit.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATION

Code No.

Description

Use for

1R359 Drill chuck removing tool

Hex wrench 10

(Use this tool if Drill chuck cannot be removed by the method of  

 described in “[3]-1 Drill chuck disassembling”.) 
removing/ mounting Drill chuck

Open Drill chuck fully and remove M6x22 

Flat head screw by turning it 

clockwise

.

CORRECT

WRONG

Fig. 3

Fig. 4

Setting of 

Hex wrench

10

Vise

Grip flat surfaces

of Hex wrench 10.

Hex wrench 10

Hex wrench 10,

viewed from side [A]

Vise

Hold the long end.

[A]

Do not hold edges

of Hex wrench 10.

Do not hold

the short end.

Hex wrench 10,

viewed from side [A]

Note

: Use Impact driver to unscrew 

          M6x22 Flat head screw if it 

          could not be removed 

          manually. 

[A]

Clockwise

Counterclockwise

Hex wrench 10

Vise

Clockwise* recoil force

of Machine   

*Note: 

The rotational direction is viewed from operator.

1. Hold Hex wrench 10 with Drill chuck and grip Machine.

    Important

:

    Grip Machine tightly with both hands to provide 

    the sufficient counterclockwise* force against clockwise*

    recoil force of Machine.

2. Pull Switch trigger slowly.

3. Spindle rotates counterclockwise* and consequently

    Drill chuck is removed from spindle.

Counterclockwise* force to be applied by operator

Summary of Contents for BHP458RFE

Page 1: ...Plastic carrying case Battery cover Yes 2 Battery BL1830 1 No No No No No BHP458Z LXPH03 1 DC18RA Yes 2 BL1830 1 No No No No No LXPH03Z 1 Makita blue BHP458RFE3 DC18RC Yes Systainer case No No BHP458RFX DC18RC No 2 BL1830 1 Yes No No No No No BHP458ZX Yes No No No 3 BL1830 2 Battery Capacity of drill chuck mm Capacity mm Max lock torque N m in lbs Electric brake Variable speed control Mechanical s...

Page 2: ...ch 10 Use this tool if Drill chuck cannot be removed by the method of described in 3 1 Drill chuck disassembling removing mounting Drill chuck Open Drill chuck fully and remove M6x22 Flat head screw by turning it clockwise CORRECT WRONG Fig 3 Fig 4 Setting of Hex wrench 10 Vise Grip flat surfaces of Hex wrench 10 Hex wrench 10 Hex wrench 10 viewed from side A Vise Hold the long end A Do not hold e...

Page 3: ... chuck in place Fig 7 M6x22 Flat head screw Left handed thread Turn Drill chuck clockwise by hand until it sits on the end of the threaded portion of Spindle Note Apply adhesive ThreeBond 1321B 1342 or Loctite 242 to threaded portion when re using the removed M6x22 Flat head screw Counterclockwise recoil force of Machine Note The rotational direction is viewed from operator 1 Hold Hex wrench 10 wi...

Page 4: ...ressed by the lever of Gear assembly Drill chuck side Motor side Drill chuck side Motor side 5 Push Speed change lever assembly toward Motor side until it stops to have space between the pin on the lever of Gear assembly and rear Compression spring 4 6 Lifting up Motor side of Speed change lever assembly pull it toward the direction designated with arrow Space between rear Compression spring 4 and...

Page 5: ...crew to Yoke unit And insert the Motor section into Gear assembly while engaging Armature s gear with the Planet gears in Gear assembly Refer to the center right drawing in Fig 8 4 Before mounting Speed change lever assembly make sure that Lead springs and Compression springs are assembled to Speed change lever assembly See Fig 11 Note in Assembling 1 Do not pinch your finger between Armature fan ...

Page 6: ...ssion spring 4 of Speed change lever assembly to the flat side without pin of Gear assembly for Speed change 2 Push Speed change lever assembly toward Motor side until it stops to have space between pin of Gear assembly and rear Compression spring 4 3 Fit the pin of Gear assembly to Spring s coil with slowly returning Speed change lever assembly toward Drill chuck side Space between rear Compressi...

Page 7: ...ive any damage on Housing set when holding with Water pump pliers Gear case assembly The flat portion of Brush holder complete must be at 90 degrees to the edge surface of Housing L flat portion of Brush holder complete edge surface of Housing L Housing L 8 Fasten Housing R to Housing L with seven 3x16 Tapping screws Refer to the upper right drawing in Fig 8 9 Contact Carbon brush with Armature s ...

Page 8: ...Housing L as drawn below Projection Prong ASSEMBLING 3 4 Switch plate complete ASSEMBLING Put the projection on Switch between the prongs of F R change lever Fig 15 Fig 15 Housing L Switch plate complete Insert Switch plate complete to Housing L facing its symbol of Fuel gauge to Housing R side Note Switch plate complete with faced in the wrong direction can not be inserted to Housing L Symbol of ...

Page 9: ...t Switch Red Lead wire is used for some countries instead of white Terminal LED Wire connecting portion Fix LED lead wires with Lead wire holders drawn below Wiring of LED Lead Wires before setting Switch Wiring to Terminal Lead wire holder Their lead wires must be tight between Lead wire holders so that Switch can be set in place The Flag connector has to be connected so that its wire connecting ...

Page 10: ...r yellow blue black Switch trigger Fig D 4 Fig D 5 Line filter Seal Put Line filter in this place Sponge Put the bundled Lead wires into the groove of Sponge Pay attention not to put Lead wires on the Seal Lead wires connected to Connector have to be fixed with Lead wire holders Connector Light circuit with Battery fuel gauge available for the countries other than North American countries 45 degre...

Page 11: ...ED Switch Terminal Fig D 2A Fig D 1A LED Wire connecting portion Fix the LED lead wires with Lead wire holders drawn below Wiring of LED Lead Wires before setting Switch Wiring to Terminal Lead wire holder Their lead wires must be tight between Lead wire holders so that Switch can be set in place The Flag connector has to be connected so that its wire connecting portion is located over the mark of...

Page 12: ...wire holder yellow blue black Switch trigger FET Fig D 4A Fig D 5A Wiring in Housing set L Seal Put the bundled Lead wires into the groove of Sponge Pay attention not to put Lead wires on the Seal Lead wires connected to Connector have to be fixed with Lead wire holders 45 degrees without Battery fuel gauge available exclusively for North American countries Brush holder complete Put Pigtail of Car...

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