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[3] DISASSEMBLY/ASSEMBLY
[3] -1. Rack Complete

[3] -2. Motor Complete, Gear Assembly

DISASSEMBLING

ASSEMBLING

Disassemble Rack complete as drawn in 

Fig. 2

(1) Disassemble the drive section (Gear assembly, Motor complete) as drawn in 

Fig. 3

Assemble by reversing the disassembly procedure. (Refer to 

Fig. 2

)

Fig. 2

Fig. 3

M3x18 Pan head screw

3. Pull out Rack complete.

Holder A or B complete

Piston A, B or C complete

Rack 42 or 64 complete

1. Disassemble Holder complete

    by turning counterclockwise.

2. Disassemble Piston complete by 

    unscrewing M3x18 Pan head screw.

Plate

Housing (R)

complete

Housing (L) complete

M5x16

Pan head

screw (4 pcs.)

2. Loosen 9 pcs. of 3x16 Tapping screw, and

    remove Housing (R) complete.

6. Separate drive section (Motor complete and

    Gear assembly) from Housing (L) complete. 

    And disconnect receptacles from DC motor.

Holder joint A or B complete

Motor 

complete

Compression 

spring 6

Gear assembly

Receptacles

1. Loosen M5x16 Pan head screws, and remove Plate

    and Holder joint. 

Note:

 Hold 

Compression spring 6

 with your finger,

          or it will come off.

Summary of Contents for BCG140

Page 1: ...ype model Holder joint for 600ml type model Piston for cartridge Piston for sausage pack Piston for bulk sealant Rubber ring for sausage pack Rubber ring for bulk sealant Nozzle for sausage pack Nozzl...

Page 2: ...6806LLU when removing Spur gear 10 separating Spur gear 10 from Ball bearing 6806LLU Bearing Setting Pipe 23 15 2 Bearing Setting Pipe 28 20 2 Fig 1 Item No Description Amount Portion to lubricate Spu...

Page 3: ...complete 1 Disassemble Holder complete by turning counterclockwise 2 Disassemble Piston complete by unscrewing M3x18 Pan head screw Plate Housing R complete Housing L complete M5x16 Pan head screw 4...

Page 4: ...sening three 3x16 Tapping screws Stop ring E 4 Flat washer 5 Flat washer 5 Gear housing Flat washer 12 Internal gear 48 Spur gear 19A 6 pcs Spur gear 9B complete Spur gear 19B 3 pcs Flat washer 5 Spur...

Page 5: ...6LLU removed in Fig 6 1 Set 1R029 on Ball bearing 6803LLU and press the bearing with Arbor press to remove it Spur gear 10 Arbor press Spur gear 10 Ball bearing 6806LLU 1R026 Magnet 1R031 Ball bearing...

Page 6: ...ar housing Spur gear 9C complete Spacer Note Assemble Spacer with the convex side of it facing to Internal gear 48 6 Assemble the parts on the Flat washer 5 side to Gear housing as drawn in Fig 9 1R02...

Page 7: ...te Gear assembly Synchro belt 4 176 Spur gear 9A complete 1 Assemble the other Internal gear 48 And then mount 3 pcs of Spur gear 19A to the three pins of Spur gear 9C complete 2 Assemble Spur gear 9B...

Page 8: ...of the black arrow shown below to set it within the rib Compression spring 6 Rib Magnet Magnet Rib Sub controller Compression spring 6 1 Mount Compression spring 6 to Magnet in Gear housing 4 Make sur...

Page 9: ...er Dial Red point mark DC motor has to be mounted so that its Red point mark is located to Sub controller side Warning lamp Blue Yellow Gray Color index of lead wires sheath Black Red Switch DC Motor...

Page 10: ...r s Lead wires Gear assembly Viewed from Housing L side Flag terminals have to be connected so that their wire connecting portions are faced toward Gear assembly side Wire connecting portions Flag ter...

Page 11: ...ed blue through this Lead wire holder Route Sub controller s lead wires black white red blue through this Lead wire holder Do not route Connector s lead wires on Rib C Route Controller s lead wires to...

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