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[3] DISASSEMBLY/ASSEMBLY
[3] -2.  Spiral Bevel Gear 38 and Ball Bearing 6201DDW (Cont.)

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DISASSEMBLY

ASSEMBLY

Note: M4x16 Hex socket head bolts in Fig.13 are adhesive bolts.  Apply ThreeBond 1321B/1342 or Loctite 242 to their 
          threaded portion before driving them.

ASSEMBLY

Do the reverse of the disassembling steps.   Refer to Figs. 13 to 17(A).

(1) Disassemble Gear housing complete from Motor housing.   (Fig. 4
(2) Remove Bearing box from Gear housing complete.   (Fig. 13 or Fig. 13A)
(3) Disassemble the parts for Shaft lock mechanism as illustrated in Fig. 18 and 19.

[3] -3.  Shaft Lock Mechanism

Applying 1R268 to Pin through the small hole on Pin cap, 
strike 1R268 with Plastic hammer.
Now Pin comes out from Gear housing complete.

Release 1R268 from Pin cap carefully so 
that Pin cap is not slung by Compression 
spring 8.

Pin

Pin cap

Do not reuse Pin cap.
Removing Pin causes damages to the inside 
surface of Pin cap.

Pin cap

Pin cap

Compression spring 8

1R268

1R350

Fig. 18

Fig. 19

Fig. 20

Fig. 21

(1) Be sure to use a new Pin cap for replacement and to remove all the plastic dust on Pin.  (Fig. 20)
(2) Assemble the Parts for Shaft lock mechanism as illustrated in Fig. 21.

Plastic dust

O ring 6

Pin

Pin

Assemble Pin cap by pressing it to Pin.

Insert Pin through the hole
of Gear housing complete.

Pin cap

Do not forget to assemble 
Compression spring 8.

Compression spring 8

Summary of Contents for 9564PC

Page 1: ...tput Max Output W 120 110 13 1 400 840 1 800 50 60 6 7 1 400 840 2 100 50 60 6 4 1 400 840 2 100 50 60 6 1 1 400 840 2 100 50 60 13 840 2 000 50 60 220 230 240 Current A Optional accessories Anti vibr...

Page 2: ...piral bevel gear 38 Holding Gear housing complete when removing Pin for shaft lock 1R268 1R269 1R291 Spring pin extractor M3 Removing Pin for shaft lock Removing Ball bearing 627DDW from Armature shaf...

Page 3: ...using cover from Motor housing Armature comes with Gear housing cover Motor housing Remove Spiral bevel gear 11 with 1R269 Remove Armature with arbor press Remove Retaining ring S 12 with 1R291 Hex nu...

Page 4: ...le Ball bearing 627DDW with Arbor press And cover Ball bearing 627DDW with Labyrinth rubber ring 22 2 If Wave washer 6 is assembled as illustrated in Fig 11 Magnet sleeve can not be stabilized on Arma...

Page 5: ...8 and Ball bearing 6201DDW are disassembled as illustrated in Figs 13 to 17 A Spiral bevel gear 38 Bearing retainer Bearing retainer Ball bearing 6201DDW Ball bearing 6201DDW Ball bearing 6201DDW Bear...

Page 6: ...anism Applying 1R268 to Pin through the small hole on Pin cap strike 1R268 with Plastic hammer Now Pin comes out from Gear housing complete Release 1R268 from Pin cap carefully so that Pin cap is not...

Page 7: ...r Controller Cord clamp Noise suppressor Power supply cord Connecting with Receptacle Tab A Lead wire A Brown for some countries instead of Black Lead wire B Blue for some countries instead of White L...

Page 8: ...ler Receptacle Tab Pre set dial b Field lead wire red c Field lead wire black a Controller s lead wire red a Fix Controller s lead wire red with Lead wire holders A and B b Fix Field lead wire red wit...

Page 9: ...e black Pass Field lead wire black on Rib A And connect to Brush holder Field lead wire red Pass Field lead wire red between Controller and Rib B Lead wire holder D Fix Field lead wires black and red...

Page 10: ...h Fix the following lead wires with the notch of Switch as illustrated above Controller s lead wire blue or white Controller s lead wire black Noise suppressor s lead wire white Fix Controller s lead...

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