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P 2/ 14

R

epair

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

Code No.

Description

Use for

1R014 1/4" Hex. shank bit M4

removing / tightening M4x16 Hex socket head bolt

1R027 Bearing setting pipe 18-10.2 removing Ball bearings 6001LLB and 6201DDW
1R028
1R030
1R031
1R032
1R033
1R035
1R045
1R258 V block
1R268 Spring pin extractor M3
1R269 Bearing extractor
1R281 Round bar for arbor 7-50

Round bar for arbor 9-50

1R283
1R291 Retaining ring S and  R pliers
1R340 Bearing  retainer wrench
1R350 Ring 60

Bearing setting pipe 20-12.2
Bearing setting pipe 25-17.2
Bearing setting pipe 28-20.2
Bearing setting plate 8.2
Bearing setting plate 10.2
Bearing setting plate 15.2
Gear extractor

supporting Bearing box when removing Spiral bevel gear 38
removing Shoulder pin 7 from Pin cap
removing Spiral bevel gear 11 from Armature
removing Spindle from Spiral bevel gear 38
Locking Switch knob when removing Switch lever
removing / assembling Retaining ring S-12 from / to Armature 
removing / assembling Bearing retainer 19-33
supporting Gear housing when removing Shoulder pin 7

assembling Spiral bevel gear 38 to Spindle
assembling Ball bearing 6001LLB to Gear housing cover
supporting Armature when assembling Ball bearing 6001LLB
assembling Spiral bevel gear 11 to Armature
supporting Bearing box when assembling Spiral bevel gear 38
removing Armature from Gear housing cover

assembling Gear housing cover with Ball bearing 6001LLB to Armature

[2] LUBRICATION

Apply 

Makita grease R. No.00

 to the portions designated with the 

black

 triangle, and Disulfide molybdenum 

to the portions designated with the 

gray

 triangle, protect parts and product from unusual abrasion.

Fig. 1

Item No.

Description

Amount

Portion to lubricate

Lubricant 

3

6

7

6
7

Lock spring 12

Armature

3

Gear housing complete

Gear room

Cylindrical portion where armature shaft is inserted
Cylindrical portion which accepts   6  ‘s drum portion 

Spiral bevel gear 11

15g

a little

a little

Makita grease R No.00

Disulfide molybdenum

Summary of Contents for 9564HR

Page 1: ...ating W Voltage V Cycle Hz Input Output Max Output W 110 10 5 1 100 700 1 300 50 60 5 3 1 100 700 1 300 50 60 5 0 1 100 700 1 300 50 60 4 8 1 100 700 1 300 50 60 220 230 240 Current A Optional accesso...

Page 2: ...l gear 38 Locking Switch knob when removing Switch lever removing assembling Retaining ring S 12 from to Armature removing assembling Bearing retainer 19 33 supporting Gear housing when removing Shoul...

Page 3: ...f way to detach from Commutator No need to remove Rear cover 4x18 Tapping screw 1 Disassemble Gear housing section by unscrewing four 4x28 Tapping screws 2 Remove Gear housing cover from Motor housing...

Page 4: ...l hole side of Gear housing cover faces upwards Then press down Ball bearing 6001LLB with 1R027 Flat washer 12 Gear housing cover with Ball bearing 6001LLB 1R045 Gear housing cover Gear housing cover...

Page 5: ...l bearing 6001LLB 7 Stand Armature on 1R032 then pressfit Spiral bevel gear 11 with Lock spring 12 to Armature shaft using 1R033 carefully until the thickness for Flat washer 6 and M6 Hex nut can be s...

Page 6: ...sing cover and Armature to Motor housing and assemble Gear housing section to Motor housing as drawn in Fig 6 Fig 6 Before assembly make sure that Switch knob comes to the left side as drawn below and...

Page 7: ...9 33 by turning 1R340 counterclockwise 4 Put Bearing box on U shaped Arbor press table so that the bearing retainer installation side faces downwards And then press down Ball bearing 6201DDW with 1R02...

Page 8: ...the same way as Bearing box section Labyrinth ring 1R030 Bearing box Spindle 2 Assemble Ball bearing 6201DDW and Bearing retainer 19 33 to Bearing box Refer to Fig 8 of the previous page Note Be sure...

Page 9: ...toward Switch on position 2 The linkage of Switch knob is disconnected from Switch lever and therefore Switch knob is removed Switch Lever Tumbler Switch Lever 1R283 Rib of Motor housing Switch knob...

Page 10: ...2 Remove Bearing box from Gear housing 3 Apply 1R268 to Shoulder pin 7 through the small Hole on Pin cap and tap 1R268 with Hammer Shoulder pin 7 comes out from Gear housing complete 4 Remove Pin cap...

Page 11: ...houlder pin 7 Fig 15 Fig 15 Plastic dust O Ring 6 Shoulder Pin 7 2 Assemble the Parts for Shaft lock mechanism as drawn in Fig 16 Shoulder pin 7 Shoulder Pin 7 2 Assemble Pin cap by pressing it to Sho...

Page 12: ...receptacle 110 t 0 8 L shape receptacle 110 t 0 8 AWG22 AWG18 Magnet wire Magnet wire AWG18 M3 5 Insulated terminal Brush holder Power supply cord Switch lever side Controller Switch block Noise suppr...

Page 13: ...P 13 14 Fig D 2 Fix controller s lead wires in these lead wire holders Place the slacks of Lead wires to this place Do not loosen Lead wires in Motor housing Wiring diagram...

Page 14: ...tween Rib and Cord clamp Place the slack of Field lead wire to this place Fix Lead wire of Controller in these Lead wire holders Place the slacks of Controller s lead wires to this place Do not loosen...

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