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4

Safe Operation

The machine is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM.  The machine must only 
be used for cutting grass. Moreover, it must only be used with a suitable tractor (see product speci

fi

 cations) and driven 

by an adequate drive-line by the tractor PTO.  All other use is strictly prohibited.

Users should become thoroughly familiar with the contents of this manual before using, servicing and mounting the 
implement to the tractor and all other pertinent operations.  Never wear jewellery, loose clothing such as ties, scarves, 
belts, unbuttoned jackets or dungarees with open zips which could become caught up in moving parts.

Always wear approved garments complying with accident prevention provisions such as non-slip shoes, ear muffs, 
goggles and gauntlets.  Wear a jacket with re

fl

 ecting stickers if the implement is used near public highways.

Consult your retailer, the Labour Health Service or your nearest equivalent authority for the information about the current 
safety provisions and speci

fi

 c regulations with in order to ensure personal safety.

ALWAYS DISENGAGE PTO, SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE 
BEFORE MAKING ADJUSTMENT TO THE MACHINE.

NEVER PLACE LIMBS UNDER THE MACHINE WHILE ROTORS ARE TURNING. ROTORS CAN REMAIN 
TURNING FOR UP TO 1 MINUTE AFTER DISENGAGING PTO.

Workstation

The operator must remain seated while working the machine. When the wings need to be raised and lowered the 
operator must leave the tractor. Always ensure the PTO has been turned off and the parking brake applied before 
leaving the tractor cab.  The operator must always apply the parking brake, and turn off the engine before leaving 
machine or carrying out maintenance.

NEVER OPERATE THE HYDRAULICS WITH THE TRACTOR SWITCHED OFF

Regulations for use of the transmission

The transmission to the gearboxes is protected throughout the machine by both PTO shafts and bolt down covers. All 
guarding should be kept ef

fi

 cient and in good condition. If the condition is poor, the guarding should be renewed before 

the implement is used.

UNLESS IT IS CORRECTLY PROTECTED THE TRANSMISSION COULD CAUSE DEATH SINCE IT CAN 
CATCH ON PARTS OF THE BODY OR CLOTHING

Ensure retaining chains are correctly anchored on all PTO shafts, preventing them form turning. Ensure drive line can 
turn easily within the shield. Keep spline grooves clean and greased so that PTO shaft can connect easily. Besides 
being described in this manual, the method by which the PTO shaft is connected to the tractor must be checked out with 
the instructions in the tractor manufacturer’s manual.

Noise Hazard

Please note that the machine is normally used outdoors and that the position of the operator is seated in the driving seat 
of the tractor. It is advisable to consult the prescriptions listed in tractor operator and maintenance manuals. 
The acoustic pressure was measured at a distance of 2.6m from the centre of the machine and at a height of 2.0m, with 
the implement operating in a no load condition  - 90 dBA. In a loaded condition & a PTO rate of 540 rpm the obtained 
value was 97dBA.

Summary of Contents for Verge

Page 1: ...MAJOR Verge Mowers Verge Major 1400 Verge Major 2000 Verge Major 2650 Operator Manual Parts List REV 00 612...

Page 2: ...l euinfo major equipment com Web www major equipment com Find us on Facebook Search for Major Machinery Visit our channel MAJOREQUIPMENT on www youtube com Disclaimer While every effort has been made...

Page 3: ...Regulations for use of the transmission 4 PTO Shaft Safety 5 Driving Safely on Public Roads 5 Operating the Machine Inspections before Use 6 Key to Main Parts 7 Hitching to the Tractor 7 Machine Set u...

Page 4: ...007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN...

Page 5: ...ification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts always provide the product model and serial numbers We suggest that you r...

Page 6: ...AUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever necessary in special safety messages...

Page 7: ...ents drive shafts etc will continue to move after power is shut off often for several minutes Injuries occur When operators shut off equipment and attempt to clean or adjust a machine before component...

Page 8: ...raised and lowered the operator must leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab The operator must always apply the parking...

Page 9: ...ment as shown in the diagrams After the topper has been hitched to the tractor it should be checked in various positions that the drive line is the correct length If the PTO is too short and tends to...

Page 10: ...g and carrying arm pivots 3 Re sharpen old blades with a grindstone if necessary Replace bent blades with new ones 4 Check the blade mounting bolts are tight 5 Ensure the gearbox shaft nuts are tight...

Page 11: ...ly described in this manual 5 Ensure shear bolt safety device is fitted on the machine PTO shaft not the tractor PTO as shown on the PTO shaft guarding 6 Ensure PTO check chains are anchored to preven...

Page 12: ...machine power hydraulics to move body into mowing position 4 Place spool in neutral position 5 Tighten lower link stabilizer bars to ensure machine is tight on linkage ensure that linkage bars are po...

Page 13: ...ust always be timed at 90 degrees to each other as shown in diagram above Failure to do so can cause the blades to foul and in turn may damage the transmission Flow Restricor Tap The speed of lowering...

Page 14: ...7 Set the machine to a desired position by hydraulic control or use tractor linkage controls 8 After clearing the vicinity of bystanders begin mowing The operational range of the machine is 140 degre...

Page 15: ...Prise back locking tabs 2 Pull back PTO Guard 3 Grease points as shown 4 Push Guard into position 5 Click into place 6 Tie check chain PTO Guard Greasing Intervals INITIALLY 8 HOURS 16 HOURS PTO Shaf...

Page 16: ...ssive grass debris build up around gearbox PTO running too fast Remove grass etc from machine Lower the RPM rate Blade is scalping ground Mower too low Raise mower Field is ridged Cut field at a diffe...

Page 17: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Page 18: ...www major equipment com 14 Verge Major 1400 Spare Parts...

Page 19: ...10 FLAT WASHER 4 23 FWM12 M12 FLAT WASHER 14 24 FWM20 M20 FLAT WASHER 4 25 FWM8 M8 FLAT WASHER 12 26 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 27 M10x25SZP M10x25 SET BOLT 10 28 M12 M12 NYL...

Page 20: ...www major equipment com 16 Verge Major 2000...

Page 21: ...10 M10 FLAT WASHER 4 24 FWM12 M12 FLAT WASHER 16 25 FWM20 M20 FLAT WASHER 4 26 FWM8 M8 FLAT WASHER 8 27 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 28 M10x25SZP M10x25 SET BOLT 12 29 M12 M12...

Page 22: ...www major equipment com 18 Verge Major 2650...

Page 23: ...M10 FLAT WASHER 4 23 FWM12 M12 FLAT WASHER 18 24 FWM20 M20 FLAT WASHER 4 25 FWM8 M8 FLAT WASHER 12 26 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 27 M10x25SZP M10x25 SET BOLT 12 28 M12 M12 N...

Page 24: ...NGE BUSH 8 15 3546 LINCH PIN DIA 9 5 6 16 38024500 PTO HOOK 1 17 49410 HITCH PIN DIA 25x195mm 1 18 5033 CAT 2 PIN DIA 28 5x95mm 2 19 57318B1 M18x1 5 FINE NUT 6 ITEM PART NUMBER DESCRIPTION QTY 20 72 C...

Page 25: ...CTOR 4 7 EMM14 1 4 M M CONNECTOR 3 8 EMM14RV 1 4 M M RESTRICTOR DIA 1mm 1 9 EMM3814 3 8 1 4 M M CONNECTOR 2 10 HOSE A 1 4 x2050mm Str to Block 90 2 11 HOSE B 1 4 x2200mm Str to Block 90 1 12 HOSE C 1...

Page 26: ...2 0 2 10 FWM16 M16 FLAT WASHER 2 11 M16 M16 NYLOC NUT 2 12 M16x60BZP M16x60 BOLT 2 13 12T BBS BLADE BACK SPACER 4 14 BB25 16 32 BLADE BUSH 2 ITEM PART NUMBER DESCRIPTION QTY 1 1 2F 1 2 FINE NYLOC NUT...

Page 27: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Page 28: ...aunis Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 NL GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA...

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