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Major TURF MAJOR 1200T, Operator'S Manual / Parts Book

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Major TURF MAJOR 1200T Operator'S Manual / Parts Book Download Page 29

28

 

ROTOR GEARBOX LF205T 

Item No. 

Part No ( 

Description 

Qty 

1 

LF135/17 

Gear Z22 teeth 

1 

2 LF135/12 

Casing 

1 

3 LF135/25 

Shaft 

1 

4 LF135/11 

Pinion 

Shaft 

1 

5 LF135/10 

Spacer 

1 

6 

LF135/14 

Double Lip Seal 

1 

7 LF135/4 Protective 

Washer 

1 

8 LF135/15 

Bearing 

1 

9 LF135/27 

Bearing 

1 

10 LF135/9 Bearing 

2 

11 LF135/1 Castle 

Nut 

1 

12 LF135/2 Bolt 

Washer 

1 

13 LF135/19 

Parallel 

Key 

1 

14 8.1.10.0054 

Bolt 

4 

15 LF135/6 Snap 

Ring 

1 

16 LF135/3 Snap 

Ring 

1 

17 8.5.200648 

Circlip 

 

1 

18 LF135/13 

Plug 

 

19 

LF135/5 

Double Lip Seal 

1 

20 357210  Seal 

1 

21 LF135/26 

Cover 

1 

22 LF135/22 

O-Ring 

1 

23 LF135/8 Shim 

1 

24 LF135/7 Snap 

Ring 

1 

25 N/A 

Name 

Plate 

1 

26 2.4.8.750000 

Shim 

 

1 

27 LF135/24 

Snap 

Ring 

1 

28 LF135/16 

Shim 

1 

 

Summary of Contents for TURF MAJOR 1200T

Page 1: ...0 OPERATORS MANUAL PARTS BOOK TURF MAJOR 800T 900T 1200T ...

Page 2: ...Address Tel No Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice Further to this Major assumes no liability for any damages whic...

Page 3: ... REGULATIONS IN THE USE OF THE TRANSMISSION 7 PTO SHAFT LENGTH 8 STARTING REGULATIONS 9 HITCHING TO THE TRACTOR 9 TRANSPORT AND MOWING 10 MAINTENANCE 12 FOREWORD 12 INSPECTION BEFORE USE 12 MAINTENANCE SCHEDULE 13 BLADE ROTATION 14 SPECIFICATIONS PTO SHAFT MAINTAINENCE 15 PARTS BOOK 16 WARRANTY PROCEEDURE 30 TROUBLE SHOOTING 31 ...

Page 4: ... Keep safety labels clean and legible Replace damaged or missing safety labels Thoroughly read and understand the manual High Oil Pressure Hazard Rotating Blade Hazard Keep clear from blades while machine is in operation Moving Parts Hazard Keep clear while operating wings 1200T MODEL Driveline Entanglement Hazard Keep clear of PTO drives Maintenance Warning Keep wheel bearing bolts tight ...

Page 5: ...onents not of Major s manufacture or design i e hydraulic components Universally jointed shafts blades and tyres etc which are subject to the original manufacturers conditions No warranty is considered unless the faulty parts have been returned All replacement parts will be supplied on a chargeable basis until warranty has been accepted Major cannot accept liability for injury or damage caused by ...

Page 6: ...he parking brake applied before leaving the tractor cab The operator must always apply parking brake and turn off engine before leaving machine or carrying out maintenance CAUTION Never operate tractor hydraulics with the tractor switched off Never allow hydraulic hoses inside the tractor cab KEY TO MAIN PARTS 1200T 800T 900T ...

Page 7: ...6 MACHINE SET UP AXLE STOPPER SETUP ...

Page 8: ...rovisions and specific regulations to comply with in order to ensure personal safety CAUTION Ensure the PTO does not bottom when turning or when tractor front axle is raised or lowered while climbing or descending a sharp incline REGUALTIONS FOR THE USE OF THE TRANSMISSION The transmission to the gearboxes is protected throughout the machine by both guarded PTO shafts and bolt down covers All guar...

Page 9: ...ert the female part into the tractor PTO and the male part into the TRAILED TOPPER PTO checking that the position is correct by means of the fixing pins Lay the two halves of the PTO together keeping them parallel Using a felt tip pen match mark the place where the two halves must be shortened as shown First cut shield 1 and use part 2 as a reference to cut the splined shaft Proceed in the same wa...

Page 10: ...h eye to suit the tractor drawbar height paying particular attention to keep the bolts on the adjuster plate as spread as far as possible Connect the machine to the tractor The drawbar spring adjuster should now be tensioned ensuring the front of the skids are raised approx 25mm 1 higher than the rear Before connecting the PTO shaft to the tractor check for length as previously described in this m...

Page 11: ...achine TRANSPORT POSITION Check machine is hitched to the tractor as described Ensure the tractor parking brake is applied Lift the body clear from the ground by activating the axle hydraulic ram Transform the machine into transport position by hydraulic control The Drawbar ram should be full closed On the 1200T model continue to hold the spool in this position the wing will lift up into a vertica...

Page 12: ...n On the 1200T model adjust the threaded bar to equalise the machine Operate the tractor hydraulics on the axle spool to lower the body against the axle stops MOWING WARNING Never place limbs under the machine while rotors are turning Rotors can remain turning for up to 1 minute after disengaging PTO IMPORTANT Ensure drawbar ram is fully extended before operating PTO The MAJOR Trailed Topper is de...

Page 13: ...EP90 gear oil through the oil filler plug indicated The correct level is at the oil level plug indicated Check the oil level in the Rotor Gearboxes and top up as required with SAE EP 90 gear oil through the oil filler plugs indicated The correct level is at the oil level plug indicated PRIMARY GEARBOX ROTOR GEARBOX 2 Grease the PTO shaft universal joints drive shaft bearing and axle bushings daily...

Page 14: ...llowing intervals 1st 50 acres 1st 100 acres 1st 250 acres And every 250 acres thereafter Lubricate moveable mechanical joints when required IMPORTANT Ensure blade rotation and timing is correct after servicing transmission SHEAR BOLT REPLACEMENT Slide yoke shield back Drive out sheared bolt with hammer and punch Align holes and install new shear bolt Use only genuine MAJOR replacement shear bolts...

Page 15: ...ATION Blades must always be timed at 90o to each other Failure to do so can cause the blades to foul in turn may damage the transmission MAJOR 1200T BLADE ROTATION PLAN VIEW MAJOR 800T 900T BLADE ROTATION PLAN VIEW ...

Page 16: ... 8 8 12 Blade Tip Speed 13685 15298 13685 Power Requirements 35 60 35 60 40 90 Tyre Pressure 2 BAR 2 bar 2 bar Gearbox oil EP 90 EP 90 EP 90 Weight 550 kg 650 kg 1100 kg PTO SHAFT MAINTAINANCE Guard Removal Yoke End Greasing 1 Prise back locking tabs 2 Pull back PTO Guard 3 Grease points as shown 4 Push Guard into position 5 Click into place 6 Tie check chain PTO GUARD GREASING INTERVALS ...

Page 17: ... finish a job or risks by taking shortcuts Do wear eye protection when using power tools such as drills grinders etc Do keep loose clothing cuffs tie etc and long hair well out of the way of moving mechanical parts If possible wear overalls Do remove rings wristwatches etc before working on a machine Do keep your work area tidy it is only too easy to fall over articles left lying around Do ensure ...

Page 18: ...17 TRAILED TOPPER DRAWBAR AXLE ...

Page 19: ...P Bolt 4 26 9T3 1 Dummy shaft bolt on mounting 1 27 1X8FBZP Pivot Bolt 1 28 V60WA 1100 Tractor primary PTO Shaft 1200 Model 1 28 V60 1100 Tractor primary PTO Shaft 800 900 Model 1 29 RTE01 Rotary Toe Eye 1 30 12TWTDSM Double Spring Mount 1 31 M12X50BZP Bolt 1 32 12TWTDST 1200 Trailed Topper Spring Tensioner 1 33 12TSTDTB Drawbar Double Spring Adjuster 1 34 12TWTDSGA Double Spring Assembly TRAILED ...

Page 20: ...19 ...

Page 21: ... 2 23 M20 x 120 BZP Bolt 4 24 GRAS10 Hydraulic Ram 1 25 SLHO2AS Skid 2 26 M12 x 35 BZP Bolt 8 27 M20x110BZP Bolt 1 28 9T SKF Safety Skirt 1 29 9TGTC 1 Rear Corrugated Cover 30 9TGTA R1N Axle Ram New Type 1 31 9TGTG 1 Safety Guard Front pre 1997 2 32 M10 x 110 BZP Bolt for Safety Guard 6 33 DF BMP Blade back mount 1 34 LF135 2 Gearbox Washer 2 35 LF135 1 Gearbox Nut 2 36 GBPINS Gearbox split pin 2 ...

Page 22: ...21 1200 TRAILED BODY WING ...

Page 23: ...t 2 23 8SM30 Safety Skirt 4 24 M20x110BZP Bolt 1 25 17GMWR4 Ram 1 26 SLHO2AS Skid 2 27 M12X35BZP Bolts 8 28 LF205 L Wing Gearbox 1 LF135 L Wing Gearbox pre 2003 29 12GMPIN Pivot Pin 30 9TGTA R1N Axle Ram New Type 1 31 9T SKR Wing Skirt 1 32 849 Grease Nipple 33 DF BMP Blade Back mount 1 34 LF135 2 Gearbox Washer 2 35 LF135 1 Gearbox Nut 2 36 GBPINS Gearbox split pin 2 37 8SM9 2 Blade Back 2 38 FWM...

Page 24: ...23 1200 TRAILED BODY WING ...

Page 25: ...haft 1 62 EW45 2 Wing PTO Stub Star Drive 21 spline 1 TRAILED TOPPER HYDRAULIC CIRCUIT MAIN BODY HOSE A TO TRACTOR HOSE B DRAWBAR RAM 12T ONLY PART NO 12TWTDRM TO TRACTOR A B HOSE D HOSE A WING PIVOT RAM B A WING HOSE E HOSE E HOSE F HOSE C WING AXLE RAM MAIN AXLE RAM 800T 900T BODY AXLE RAM TO TRACTOR HOSE F HOSE B HOSE D DRAWBAR RAM Part no GRAS10 Item Part No Description Qty 1 EMM14 1 4 Male ma...

Page 26: ...25 PRIMARY GEARBOX ...

Page 27: ...26 PRIMARY GEARBOX ...

Page 28: ...27 ROTOR GEARBOX LF205T 6 SPLINE L BOX RATIO 1 47 ...

Page 29: ...ng 1 9 LF135 27 Bearing 1 10 LF135 9 Bearing 2 11 LF135 1 Castle Nut 1 12 LF135 2 Bolt Washer 1 13 LF135 19 Parallel Key 1 14 8 1 10 0054 Bolt 4 15 LF135 6 Snap Ring 1 16 LF135 3 Snap Ring 1 17 8 5 200648 Circlip 1 18 LF135 13 Plug 19 LF135 5 Double Lip Seal 1 20 357210 Seal 1 21 LF135 26 Cover 1 22 LF135 22 O Ring 1 23 LF135 8 Shim 1 24 LF135 7 Snap Ring 1 25 N A Name Plate 1 26 2 4 8 750000 Shim...

Page 30: ... a warranty claim as follows The machine must be taken to the dealer from where it was purchased or to an authorised Major dealer The owner must present proof of warranty registration The warranty claim will be completed by your Major dealer and will be submitted either to head office or to their Major area representative Attention Service Manager Any parts replaced under warranty must be tagged a...

Page 31: ... interruption of service and loss of business Major is solely responsible for products manufactured by Major and offers no warranties expressed or implied for any other products TROUBLE SHOOTING Fault Cause Remedy Leaves a streak of uncut or partially cut grass Blades dull or bent Replace blades Carrier RPM too low Use correct PTO speed Field conditions are so wet that the tractor tire is pushing ...

Page 32: ... or bolts in sets Drivelines not phased correctly Implement and tractor yokes must be in line Phase the driveline Replace if necessary Noisy machine Worn bearing Replace bearings Low oil in gearbox Check level and add oil Loose Parts Check all bolts are fully tightened Wrong PTO rpm rate Check PTO rate adjust as necessary Rotors bent broken Replace bent or missing blades Bent PTO shaft Check PTO s...

Page 33: ...32 NOTES ...

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