Major CS PRO MJ65-150 Operator'S Manual & Parts List Download Page 14 | Manualshive

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Summary of Contents for CS PRO MJ65-150

Page 1: ...CS PRO MJ65 150 MJ65 150FM MJ65 150 2R MJ65 210FM MJ65 300 Operators Manual Parts List ...

Page 2: ...l 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and...

Page 3: ...chine Serial Numbers 7 Product Specifications 7 EEC certificate of conformity for machines 8 Machine Safety Labels 9 Key to Main Parts 10 Blade Rotation 11 Blade system 12 Drive line gearboxes 12 Operating the Machine Attaching machine to the Tractor 13 Transport Position 14 Operating the Machine Mowing 15 Top Link position flotation restrictor 15 Roller and Castor wheels adjustment 16 Maintenance...

Page 4: ...0FM Parts List 31 MJ65 150 General Assembly 32 MJ65 150 Parts List 34 MJ65 150FM Front mount model 35 MJ65 150FM Parts List 35 Wheel assembly RM2 CW GA01 MJ35 MJ61 MJ65FM models 36 PTO shafts MJ65 36 MJ65 150 2R 2 Roller Model 37 Roller End Parts List 37 785 BLD L Blade assembly 38 785 BLD R Blade assembly 38 785 BLD L7DE Blade assembly 39 785 BLD R7DE Blade assembly 39 785 BLD L5 Blade assembly 4...

Page 5: ... dealer or MAJOR The operator is solely responsible for the safe use and maintenance of the machine The machine must only be operated by a competent and skilled person Setting up and adjustment must only be carried by the operator Do not let a third party person to adjust or modify the machine in any way Intended use This machine is a grass cutting machine and designed for cutting grass Moreover i...

Page 6: ...afety The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Hazards associated with operating Grass Cutting Machinery Shear Hazard Shear hazards are created when the edges of two objects move toward or next to each other closely enough to cut relatively soft material This ...

Page 7: ...nds because a fine jet of hydraulic fluid can pierce the skin Slips Trips and Falls Hazard Slips and falls often result from 1 Slippery footing on the ground 2 Cluttered steps and work platforms The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment Noise Hazard Please note that the machine is normally used outdoors...

Page 8: ...TO input is specified in the Product Specifications section of this booklet Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitable PTO could easily break The tractor PTO shaft length may be altered to suit the individual tractor model When the machi...

Page 9: ... installed correctly and easily seen by the drivers of other vehicles Bystanders must not be allowed to lean against or climb onto the machine during transport or while working Do not allow bystanders to ride on the machine Maximum transport speed of the implement is limited to 25 30km h depending on the model of the machine observe safety labels on the machine Trailed Machines only if applicable ...

Page 10: ...me Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present the operator is fully aware of the operations of the machine Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement An unlocked shaft could slip out of position causing notable mechanical...

Page 11: ...urchase ______________________________ Dealer Name ______________________________ Dealer Telephone ______________________________ Product Specifications The machine is propelled by using a 6 spline 1 3 8 PTO shaft provided with the machine Model MJ65 150 MJ65 150FM MJ65 210FM MJ65 300 Overall Width 1566mm 1566mm 2200mm 7 2 1 2 309mm Cut Width 1435mm 1435mm 2110mm 6 11 2970mm Transport Width 1566mm...

Page 12: ...INERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN 745 Agricultural Machinery Rotary Mowers and Flail Mowers Safety EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by...

Page 13: ...fety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards To avoid injury read the manual Check tightness of the transmission bolts Rotating blade hazard PTO entanglement hazard keep clear of PTO drives Maximum PTO input Grease points High oil pressure hazard Moving parts Do not engage drive whi...

Page 14: ...www major equipment com 10 1 2 3 5 6 4 7 6 5 7 1 3 2 Key to Main Parts 1 Body 2 Drivetrain cover 3 A Frame 4 Gearbox PTO cover 5 Rear roller 6 Blade 7 Rubber deflector ...

Page 15: ...AJOR EQUIPMENT INTL LTD ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN PERMISSION OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y GALVP G WELD BLADE ROTATION VIEWED FROM UNDERSIDE CENTER BOX ROTATION REAR MOUNT VIEWED FROM TOP LOOKING AT MACHINE MJ65 150 FRONT BLADE ROTATION AS VI...

Page 16: ...Spare Parts section of this booklet Drive line gearboxes Oil filler plug Oil level plug Primary gearbox Rotor gearbox Oil level plug Oil filler plug 1 Blade mount 7 Blade pivot bolt 2 Gearbox output shaft 8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 10 Overlap Blade 5 Blade back bolt 6 Blade back spacer ...

Page 17: ...tion to each other 2 Hitch the lower linkage arms to the Machine and connect the top link and PTO shaft Ensure that the locking pins are secure 3 With the Machine lowered in its operating position adjust the top link until the strap is slack allowing the Machine to produce a uniform finish in varying ground conditions 4 Check the PTO shaft for length as described previously Connect the PTO shaft E...

Page 18: ...sport position by hydraulic control 3 During the transport and any time the machine shall be raised the raising device shall be adjusted to assure that the machine is at least 250mm over the ground Transport Position Winged models only The transport locking bars transport pin and axle ram stopper should always be slotted into place while transporting the machine Doing this removes pressure from th...

Page 19: ...arking Jack on its side under the PTO shaft on the stub provided Trailed models only 3 Ensure the PTO stand is flipped down Trailed models only 4 Check PTO shaft is fully engaged on tractor PTO splines 5 Raise the machine by hydraulic control Trailed models only 6 Flip back axle and drawbar ram stoppers Trailed models only 7 Lower the machine by hydraulic control to the ground or use tractor linka...

Page 20: ... above or below Castor Arm D 4 When adjustment is complete relocate Castor Yoke B and secure it with Bolt A 5 Repeat this procedure for the other wheel Roller To adjust the height of the roller follow this procedure at both sides of the roller 1 Loosen Bolt A Note You do not have to remove the bolt half of the turn will suffice to allow movement 2 Loosen Nut B and move the roller up down to decres...

Page 21: ...king brake and disengage the PTO An example of such emergency situation is the complete blockage of the machine in the field To clear out the blockage follow the safety steps described above and clear out the blockage Ensure there are no ropes twines or wires wrapped around the rotors Machine storage To prolong the life of your machine it is recommended to store it in a dry environment Prior to pa...

Page 22: ...st be checked daily Air pressure within pneumatic tyres must be maintained at 2 Bar Solid wheels must be checked for wear and damage and if necessary replaced immediately ENSURE BLADE ROTATION AND TIMING IS CORRECT AFTER SERVICING TRANSMISSION Pay attention when servicing or detaching components from the machine Subassemblies and parts e g blade assemblies gearboxes rollers guards skids wheels etc...

Page 23: ...ricant Excessive grass debris build up around gearbox Remove grass etc from machine Blade bullets is scalping ground Mower too low Raise mower reset wheels Field is ridged Cut field at a different angle Field is too wet Stop and wait until it is dried Mower will not cut Shear bolt sheared Install new shear bolt Blades bullets wear too fast Cutting in sandy conditions Increase cutting height Cuttin...

Page 24: ...ough in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts ...

Page 25: ...se or equivalent Use oil which conforms to 85W 140 standards Grease points Initially 25 hours 40 hours 80 hours 400 hours All PTO Shaft Yoke Ends PTO tubes Roller 2 4 12 Castor wheel pivot 0 2 Castor wheel axle 0 2 Check oil levels in the gearboxes Replace oil in gearboxes ...

Page 26: ...1 PART No S4418 2 PU CAT 0 TOP LINK 4418 A 5 2 1 3 4 4 5 5 RAMS NEED TO BE ASSEMBLED WITH SPACER BUSHINGS 16mm BOLT 21mm RAM LONGER BUSH ON BODY THAN WING USE 5mm BLADES ON RHINO MACHINES Spare parts MJ65 MJ65 300 CS PRO General Assembly Item Part No Description Qty 1 MJ65 300 BDGA02 300 CS PRO BODY 1 2 MJ65 300 WGGA02 300 CS PRO RH WING 1 3 MJ65 300 WGGA02 H 300 CS PRO LH WING 1 4 SC75 RAM SWEEPE...

Page 27: ...7 69 5 40 18 66 57 69 83 10 17 63 32 64 33 74 52 74 66 57 69 68 66 34 83 40 85 82 36 66 68 37 USE 5mm BLADES ON RHINO MACHINES DRIVE ASSEMBLY 48 19 59 46 43 87 27 44 48 45 62 84 59 46 27 19 22 21 21 21 21 28 28 6 6 2 3 MJ65 300 CS PRO Body assembly ...

Page 28: ...www major equipment com 24 86 25 30 62 82 11 70 66 69 57 76 60 66 77 54 50 24 49 51 55 35 38 23 58 71 53 61 78 79 42 51 14 20 31 26 81 71 57 4 57 66 47 63 74 59 66 63 15 71 47 16 63 65 75 74 59 39 66 ...

Page 29: ...EVE BUSH 2 40 RM RSN3 SHAFT COLLAR DIA 35 4 41 111044 DIA 26 30mm INSERT 8 42 11874 CAT 1 2 LINK PIN 2 43 1 2HEX10 9 1 2HEX10 9 12 44 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 12 45 190 000 545 PTO GUARD EXTENDED OVAL 1 46 5 8F 5 8 FINE NYLOC NUT 12 47 53005802 DIA 50x40xM10 BUFFER 4 48 58x2FBZP 5 8 x2 FINE BOLT 12 49 74 CAT 1 PIN DIA 19x102mm 1 50 8400STR 8400RM MKII STRAP 2130mm 1 51 AN099 10 ...

Page 30: ... 4 18 MJ65 300 HA12 HEIGHT ADJUST WASHER 4 19 MJ65 300 AF11 AERO FOIL WING 1 20 MJ65 300 DF10 REAR DEFLECTOR RH 1 21 MJ65 300 DF10 H REAR DEFLECTOR LH 1 22 MJ65 300 PH02 PLASTIC HINGE BLOCK 1 23 MJ65 300 WA24 RAM SLEEVE BUSH 1 24 RM RSN3 SHAFT COLLAR DIA 35 4 25 111044 DIA 26 30mm INSERT 12 26 190000661 METAL GUARD BASE 1 27 190000760 PLASTIC GUARD COVER 1 28 190592 PTO HAT 1 29 3173 CAT 1 PIN DIA...

Page 31: ...0 HA12 HEIGHT ADJUST WASHER 4 19 MJ65 300 AF11 AERO FOIL WING 1 20 MJ65 300 DF10 REAR DEFLECTOR RH 1 21 MJ65 300 DF10 H REAR DEFLECTOR LH 1 22 MJ65 300 PH02 PLASTIC HINGE BLOCK 1 23 MJ65 300 WA24 RAM SLEEVE BUSH 1 24 RM RSN3 SHAFT COLLAR DIA 35 4 25 111044 DIA 26 30mm INSERT 12 26 190000661 METAL GUARD BASE 1 27 190000760 PLASTIC GUARD COVER 1 28 190592 PTO HAT 1 29 3173 CAT 1 PIN DIA 19x76mm 1 30...

Page 32: ... 4 2 3 3 3 2 4 1 6 9 10 10 2 2 MJ65 300 CS PRO Hydraulics CSPRO HYD01 Item Part No Description Qty 1 201011 1 4 1251 NEEDLE VALVE BLUE 1 2 68 1132 00 1 4 VALVE BREATHER EB02 2 3 EDOW12 1 2 DOWTY WASHER 1 4 EDOW14 1 4 DOWTY WASHER 4 5 EMM12 14 1 2 1 4 M M CONNECTOR 1 6 EMM14 1 4 M M CONNECTOR 3 7 EMMMT14 1 4 M M M CONNECTOR 1 8 QRM12 1 2 QUICK RELEASE MALE 1 9 SW2 HOSE A 1 4 x 1800mm Str to Str 1 1...

Page 33: ... 10 14 70 55 24 74 21 4 58 50 50 61 29 28 58 50 50 61 60 50 50 58 18 18 22 31 55 74 6 5 58 63 11 61 50 58 71 34 70 DRIVE ASSEMBLY 72 76 40 16 1 72 55 39 23 72 76 40 16 23 52 41 1 2 3 19 38 75 37 17 40 72 76 42 3 19 7 7 7 MJ65 210FM ...

Page 34: ...or equipment com 30 A 0 16 1 ROLLER HEIGHT ADJUSTER A 48 44 49 20 66 53 67 43 45 58 50 50 62 46 25 26 57 56 47 69 54 68 58 50 50 64 51 75 59 45 63 58 9 8 ROLLER PIVOT ASSEMBLY 46 65 65 26 56 57 25 14 34 71 32 ...

Page 35: ...LECTOR LH 1 34 RM RSN3 SHAFT COLLAR DIA 35 2 35 111044 DIA 26 30mm INSERT 8 36 11874 CAT 1 2 LINK PIN 2 37 1 2HEX10 9 1 2HEX10 9 12 38 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 12 39 190 000 545 PTO GUARD EXTENDED OVAL 1 40 190592 PTO HAT 3 41 5 8F 5 8 FINE NYLOC NUT 12 42 58x2FBZP 5 8 x2 FINE BOLT 12 43 74 CAT 1 PIN DIA 19x102mm 1 44 8400STR 8400RM MKII STRAP 2130mm 1 45 AN099 10 LINCH PIN DIA ...

Page 36: ...ment com 32 8 45 53 45 57 5 28 66 16 29 56 40 13 27 55 54 4 51 44 52 31 40 3 7 14 DRIVE ASSEMBLY 36 15 47 35 31 69 23 32 36 33 50 67 47 35 23 15 17 17 17 17 2 34 1 34 50 67 18 53 45 45 60 6 6 MJ65 150 General Assembly ...

Page 37: ...www major equipment com 33 16 65 50 24 22 68 7 68 21 24 50 65 30 39 9 58 53 57 45 61 48 53 62 42 38 20 37 39 43 25 26 57 19 46 59 53 41 49 63 64 12 10 11 13 14 MJ65 150 ...

Page 38: ...360 CAT 1 LOWER PIN DIA 22x116mm 2 31 1 2HEX10 9 1 2HEX10 9 20 32 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 12 33 190 000 545 PTO GUARD EXTENDED OVAL 1 34 190592 PTO HAT 2 35 5 8F 5 8 FINE NYLOC NUT 12 36 58x2FBZP 5 8 x2 FINE BOLT 12 37 74 CAT 1 PIN DIA 19x102mm 1 38 8400STR 8400RM MKII STRAP 2130mm 1 39 AN099 10 LINCH PIN DIA 9 5 3 40 CW29133 DISC SPRING 29x13x3 YELLOW 12 41 DH 10404 DOCUMENT H...

Page 39: ... MJ65 150FM Parts List Item Part No Description Qty 1 MJ65 150 CW01 SMALL CYCLONE CASTOR 2 2 RM2 CW GA01 MAJOR CASTOR WHEEL 2 3 FWM12 M12 FLAT WASHER 8 4 M12 M12 NYLOC NUT 8 5 M12x30SZP M12x30 SET BOLT 8 6 JJ 03512 3 WAY BOX RATIO 1 1 1 7 LF205TH S 6 SP T BOX 1 92 205 874 S SHORT 2 ...

Page 40: ...x2 1 9 FWM30 M30 FLAT WASHER 1 10 M16x40SZP M16x40 SET BOLT 1 PTO shafts MJ65 Item Part No Description Machines Safety B4E091CES60098 Binacchi T40 shaft MJ65 150 MJ65 150FM 210FM SB M8x50 8 8 1700Nm T50BOOR 1100 B5D081CE489003 Rear mount Binacchi T50 shaft MJ65 300 SB OR M10x50 8 8 2648Nm 604348 Front mount Walterscheid 2500 MJ65 300FM SB OR M10x60 8 8 2920Nm 40mm axle stub assembly Item Part No D...

Page 41: ...EAL 35x62x7 1 3 55112 DIA 62 INT CIRCLIP 1 4 30x62 WIPE SEAL 915PG30 1 5 M12x30SK M12x30 SOCKET HEAD SCREW 4 6 M8x12SK M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04REP ROLLER END PLATE 1 10 RM 04RES ROLLER END SHAFT 1 11 RM RSN3 SHAFT COLLAR DIA 35 1 12 S1500 SPLIT PIN 1 8 x1 1 2 1 13 S851 GREASE NIPPLE M8x1 25 STR 1 14 SWM12 M12 SPRING WASHER ...

Page 42: ...SUPPORT 2 6 1 2F 1 2 FINE NYLOC NUT 4 7 12x134FBZP 1 2 x1 3 4 FINE BOLT 4 8 CW39174 DISC SPRING 39x17x4 YELLOW 2 9 M16 M16 NYLOC NUT 2 Item Part No Description Qty 1 BLD 28025 C BLADE 280xDia 25 Clk 2 2 BLDB 315 25 SY STP1 BLADE STOP SPACER 2 3 BLDB6 315 25 BLADE BACK 315 CTR 25 deg 1 4 DF BMP J205 G BOX BLADE MOUNT 1 5 BS 2507 02 THREADED BLADE SUPPORT 2 6 1 2F 1 2 FINE NYLOC NUT 4 7 12x134FBZP 1...

Page 43: ...NG 39x17x4 YELLOW 2 8 DSW50 DISC SPRING 50x25 4x2 2 9 M10 M10 NYLOC NUT 2 10 M10x30SKBH M10x30 SOCKET BUTTON HEAD 10 9 2 11 M16 M16 NYLOC NUT 2 Item Part No Description Qty 1 BLD 25025 072 C BLADE 250xDia 25 Clk 2 2 BLDB6 375 25 BLADE BACK 375 CTR 25 deg 1 3 DF BMP J205 G BOX BLADE MOUNT 1 4 BS 2507 03 THREADED BLADE SUPPORT 2 5 1 2F 1 2 FINE NYLOC NUT 4 6 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12...

Page 44: ...YELLOW 2 8 DSW50 DISC SPRING 50x25 4x2 2 9 M10 M10 NYLOC NUT 2 10 M10x30SKBH M10x30 SOCKET BUTTON HEAD 10 9 2 11 M16 M16 NYLOC NUT 2 785 BLD R5 Blade assembly Item Part No Description Qty 1 BLD 25025 C405 BLADE 250xDia 25 Clk 2 2 BLDB6 375 25 BLADE BACK 375 CTR 25 deg 1 3 DF BMP J205 G BOX BLADE MOUNT 1 4 BS 2507 03 THREADED BLADE SUPPORT 2 5 1 2F 1 2 FINE NYLOC NUT 4 6 12x112FSKS 1 2 x1 1 2 FINE ...

Page 45: ...Description Qty 1 BLD 25025 OVL OVERLAP FOR BLADE 250xDia 25 2 2 XBLD BB 06 OVERLAP MOUNT 2 3 BS 2507 03 THREADED BLADE SUPPORT 2 4 1 2F 1 2 FINE NYLOC NUT 4 5 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 4 6 CW39174 DISC SPRING 39x17x4 YELLOW 2 7 M16 M16 NYLOC NUT 2 ...

Page 46: ...11 8 6 7 00269 Oil breather bung 1 12 GB 03512 0300 housing 1 13 8 5 1 00029 circlipΦ40xΦ37 5x1 75 1 14 0 248 7500 adjusting washer 60 3x71 7 2 15 0 285 7500 adjusting washer 40 3x61 7 16 33109 tapered roller bearing 33109 45x80x26 2 17 0 175 7500 adjusting washer 45 2x54 8 18 8 5 1 02368 Circlip Φ45x2 5 1 19 8 7 1 00999 double lip seal 45x80x10 1 20 GB 03512 7100 Protective washer 1 21 GB 03512 2...

Page 47: ...3 2 00409 8 3 2 00409 Bolt Washer LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring LF135 6 1 16 8 5 2 00955 8 5 2 00955 Snap Ring LF135 3 1 17 85200648 8 5 2 00648 LF205 17 Circlip 1 18 8 6 6 00201 8 6 6 00201 Plug LF135 13 2 19 8 7 1 00748 8 7 1 00748 LF135 5 Double Lip Seal 40X80X12V 1 20 8 7 3 00055 35721...

Page 48: ...Notes www major equipment com 44 ...

Page 49: ...istered when sold to ensure that you receive the correct warranty cover and service bulletins To register your machine for warranty please go to the SALES SUPPORT section of our website www major equipment com and enter your details ...

Page 50: ...ajor equipment com UK Office Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 ukinfo major equipment com Netherlands Office Major Equipment Intl Ltd EU Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 euinfo major equipment com MAJOREQUIPMENT www major equipment com ...

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