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Majestic Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev J •  09/18

C. Construct the Chase

A chase is a vertical boxlike structure built to enclose the 

fireplace  and/or  its  vent  system.  Vertical  chimneys  that 

run on the outside of a building must be installed inside a 

chase.
In  cold  climates,  Hearth  &  Home  Technologies  recom

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mends that the chase be well insulated using batt type in

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sulation between the joists.
Construction of the chase may vary with the type of build

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ing. These instructions are not substitutes for the require

-

ments of local building codes. Local building codes MUST 

be checked.
Chases should be constructed in the manner of all outside 

walls of the home to prevent cold air drafting problems. The 

chase  should  not  break  the  outside  building  envelope  in 

any manner. All outer walls need to be insulated.
Building  codes  require  false  ceiling  and  ceiling  firestops/

attic shields at each floor of the chase or every 10 ft (3048 

mm) of clear space to control spread of fire.
Walls,  ceiling,  base  plate  and  cantilever  floor  at  the  first 

level  of  the  chase  should  be  insulated  (see  Figure  3.3.) 

Vapor and air infiltration barriers should be installed in the 

chase as per regional codes for the rest of the home. Ad

-

ditionally, Hearth & Home Technologies recommends that 

the inside surfaces be drywalled and taped (or the use of 

an equivalent method) for maximum air tightness.
Holes and other openings should be caulked with high tem

-

perature caulk or stuffed with unfaced fiberglass insulation.

Ceiling

Firestop

Metal Chase Top

Round Termination Cap

False Ceiling

Insulation in the

outside walls

of the chase

Attic 

Insulation

Shield

Chimney

Ceiling 

Firestop

Tabs

False Ceiling

False Ceiling

Insulation

Insulation

Figure 3.3  Chase Assembly

1

2

3

1.  Fireplace and chimney enclosed in an exterior chase.

2.  Chimney offset through exterior wall and enclosed in chase.

3.  Chase constructed on roof.

Note: In cooler climates, all chase walls should be insulated.

Figure 3.4  Chase Constructions

•  The chase is constructed using framing materials much 

the same as the walls in your home. A variety of siding 

materials  may  be  used  including  brick,  stone,  veneer 

brick, or standard siding materials. 

•  In  constructing  the  chase,  several  factors  must  be 

considered:

Maintain a 2 in. (51 mm) air space around the 

chimney.

-  The  chase  top  must  be  constructed  of  non-

combustible material.

-  In cold climates, a firestop spacer and attic insulation 

shield should be installed in an insulated false ceiling 

at  the  8  ft.  (2438  mm)  level  above  the  fireplace 

assembly. This reduces heat loss through the chase.

-  In cold climates, the walls of the chase should be 

insulated to the level of the false ceiling as shown in 

Figure 3.3. This will help reduce heat loss from the 

home around the fireplace.

Three examples of chase applications are shown in Fig

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ure 3.4.

WARNING! You must install false ceilings and ceil-

ing firestops at each floor of the chase or every 10 ft 

(3.05 m) to control spread of fire.

WARNING! Risk of Fire! DO NOT 

seal area between fire 

stop opening and chimney pipe except where they enter 

the attic or leave the warm air envelope of the home (use 

600° F sealant). 

WARNING! Risk of Fire! 

You must maintain a mini-

mum 2 in. (51 mm) air space clearance to insula-

tion and other materials surrounding the chimney 

system.

•  Insulation and other materials must be firmly secured to 

prevent accidental contact with chimney system.

•  The chase must be properly blocked to prevent blown 

insulation or other combustibles from entering and 

making contact with fireplace or chimney.

•  Failure to prevent contact between insulation or other 

materials and chimney system may cause overheating 

and fire.

Summary of Contents for Royalton BE36

Page 1: ...d other flammable materials away INSTALLER Leave this manual with party responsible for use and operation OWNER Retain this manual for future reference BE36 BE42 NOTICE DO NOT discard this manual DO N...

Page 2: ...e 11 D Frame the Fireplace 12 E Secure and Level the Fireplace 12 F Protective Metal Hearth Strips 13 G Outside Air Kit optional 14 4 Chimney and Termination Requirements A Chimney Requirements 15 B O...

Page 3: ...oud is installed properly per instructions Fi i hi S ti 7 P 27 Dealer Distributor Phone Serial Roof flashing installed Termination installed Hearth Home Technologies recommends the following Comments...

Page 4: ...e following materials Wood Compressed paper Plant fibers Plastic Plywood OSB Sheet rock drywall Any material that can ignite and burn flame proofed or not plastered or un plastered 1 Product Specific...

Page 5: ...ion cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and sur...

Page 6: ...Clearances Section 3 NOTICE A minimum 1 2 in air clearance at the back and sides of the fireplace assembly must be main tained Chimney sections at any level require a 2 in minimum air space clearance...

Page 7: ...ighest point of the roof Wind loading possible Multi level Roofs Windward Leeward Recommended Location Above peak Recommended Insulated exterior chase in cooler climates Recommended Location Above pea...

Page 8: ...Keep fire place dry Remove fireplace and components from packaging and inspect for damage Vent system components and doors are shipped in separate packages Report to your dealer any parts damaged in s...

Page 9: ...in 359 mm 18 3 4 in 476 mm 21 in 533 mm 7 1 2 in 191 mm 9 1 4 in 235 mm 7 1 2 in 191 mm Gas Knockout Outside Air 9 1 4 in 235 mm Gas Knockout 7 1 2 in 191 mm 39 1 2 in 1003 mm C D B 21 3 8 in 543 mm...

Page 10: ...als Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA Fireplace to backwall 1 2 in 13 mm Fireplace to sidewall 1 2 in 13 mm Top standoffs to header 0 in 0 mm Door opening to sidewall 12 in 305...

Page 11: ...gure 3 3 Chase Assembly 1 2 3 1 Fireplace and chimney enclosed in an exterior chase 2 Chimney offset through exterior wall and enclosed in chase 3 Chase constructed on roof Note In cooler climates all...

Page 12: ...sed insulation Secure insulation and vapor barriers Provide minimum air space clearances at the sides and back of the fireplace assembly E Secure and Level the Fireplace This fireplace may be placed o...

Page 13: ...under front edge of fireplace Overlap strips in the middle of fireplace opening by 1 in 25 mm minimum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in 51 m...

Page 14: ...inlet hood and the house with silicone to prevent air infiltration CAUTION Risk of Cuts Abrasions Wear protective gloves and safety glasses during installation Sheet metal edges are sharp CAUTION Risk...

Page 15: ...from the fireplace or at any chimney joint A Chimney Requirements Vertical distances are measured from the base of the fireplace as shown in Figure 4 1 4 Chimney and Termination Requirements Table 4...

Page 16: ...offset return You determine from the table that you need 34 1 8 in 867 mm Dimension B between the offset and return The chimney component that best fits your application is one SL324 15 degree 30 deg...

Page 17: ...See illustration above B Gas Termination Cap A Perpendicular Wall If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decor...

Page 18: ...vertical Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets not shown must be secured to...

Page 19: ...turns to chimney sections Insert the screws provided through the predrilled holes Do NOT penetrate inner flue Secure chimney returns with hanger straps provided fasten to studs or joists Vertical stra...

Page 20: ...ming Note Use same dimensional lumber for framing ceiling firestop and joists 2 in 51mm clearance 2 in 51mm clearance WARNING Risk of Fire DO NOT seal area between firestop opening and chimney pipe ex...

Page 21: ...n 90 Figure 5 5 Prepare Attic Insulation Shield F Install Attic Insulation Shield WARNING Risk of Fire You MUST install an attic insu lation shield when there is any possibility of insulation or other...

Page 22: ...m Turn down Drip Edge Chase 2 in 51 mm Collar on Chase Top 018 26 ga min Galvanized Chase Top Figure 5 9 Chase Top Construction H Install Chase Chase Top You MUST use a chase top in a chase installati...

Page 23: ...o NOT block air holes Caulk gaps between storm collar pipe and storm collar chase top Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1 1 2 in 38 mm Slip st...

Page 24: ...Collar 2 in 51 mm Minimum Height Remove 2 screws from front back to lift the top off Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks Th...

Page 25: ...stems and termination caps 3 in 76 mm minimum Min Base Dim Min Base Dim Min Top Dim Min Top Dim Min Opening Width Min Opening Width Radiation Shield 14 1 2 in 368 mm maximum height TS345 TR344 TR342B...

Page 26: ...se Top Radiation Shield 3 in 76 mm Radiation Shield Height Termination Cap Figure 65 Roofed Style Shroud Dimensions 3 Roofed Style Shroud Radiation shield required 2 Mailbox Style Shroud Radiation shi...

Page 27: ...al 300 silicone sealant around edge of fireplace and drywall Figure 7 1 Non combustible Facing A Finishing Material Refer to Sections 1 B and Sections 1 C for combustible non combustible materials Ref...

Page 28: ...t a k value to an R value Refer to Table 7 2 for hearth extension insulation alternatives WARNING Risk of Fire Hearth extensions are to be installed only as illustrated to prevent high temperatures fr...

Page 29: ...e Metal Hearth Strip is required under the front of the fireplace Tile stone or other non combustible material Floor constructed of wood or other combustible material Fireplace Opening 4 in 102 mm min...

Page 30: ...e hearth framing must be constructed of non combustible materials such as metal framing or equivalent material and placed on HX3 s HX4 s or equivalent material When creating the platform allow for the...

Page 31: ...andoffs Measured from top of fireplace opening 12 in 305 mm 1 1 2 in 38 mm maximum 12 in 305 mm minimum 6 in 152 mm minimum Combustible Decorative Facing Seal joint with non combustible sealant Non co...

Page 32: ...n 305 mm 11 1 4 in 286 mm FLUSH FRONT 4 in 102 mm BRICK FRONT 5 0 a n g l e 39 angle Grid represents 1 scale Figure 7 11 Mantel Leg Surround or Wall Projection acceptable on both sides of opening E Si...

Page 33: ...as Log Lighter Provision WARNING Fire and or Asphyxiation Risk Use with solid wood fuel or decorative gas appliance only Gas fire generates fumes DO NOT install unvented gas logs Damper must be locked...

Page 34: ...ney Offset Return 30 deg FS338 Ceiling Firestop Straight FS339 Ceiling Firestop 15 deg FS340 Ceiling Firestop 30 deg AS8 SL300 Straight Attic Insulation Shield 24 in 610 mm JB877 Chimney Joint Band CB...

Page 35: ...F370 Roof Flashing JB877 Chimney Joint Band 2 in 51 mm 10 1 2 in 267 mm 24 5 8 in 625 mm 27 3 8 in 695 mm 12 in 305 mm 31 in 787 mm 24 5 8 in 625 mm 12 in 305 mm TR TVK Top Vent Kit Catalog A B FS338...

Page 36: ...nstallation Manual Rev J 09 18 TR344 Round Termination Cap 15 3 4 in 400 mm TR342 Round Telescoping Termination Cap TR342 B Round Telescoping Termination Cap ST375 Square Termination Cap TS345 TS345P...

Page 37: ...Installation Manual Rev J 09 18 B A C B C A DTS134 DTS146 DTO134 DTO146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22 7 26 mm 1168 576 660 DTS134 A B C in 34 21 18 24 mm 864...

Page 38: ...n 13 mm HX3 Hearth Extension B Optional Components LDSCP M Corner Post Kit for custom size Bifold Glass Doors DM1036 DM1042 2 Wire Ties Fastener Pack Outside Air Hood Outside Air Plate Assembly AK24 O...

Page 39: ...39 Majestic Royalton Series BE36 42 4044 197 Installation Manual Rev J 09 18 Majestic a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www majesticproducts com...

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