Majestic MERCURY MERC32IL Installation Manual Download

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Majestic • MERC32IN, MERC32IL Installation Manual • 2401-980 Rev. L • 1/21

Safety Alert Key:

• DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE:

Used to address practices not related to personal injury.

Note:

The term “recommend” or “recommended” does not indicate a requirement. It is a best practice suggested by Hearth

& Home Technologies

Table of Contents

Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . .

1 Product Specific and Important Safety Information

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . .

E. Non-Combustible Materials Specification. . . . . . . . . . . . . .

F. Combustible Materials Specification . . . . . . . . . . . . . . . . .

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H. California . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I. Requirements for the Commonwealth of Massachusetts . .

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . .

B. Good Faith Wall Surface/TV Guidelines . . . . . . . . . . . . . .

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . .

D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . .

3 Framing and Clearances

A. Appliance/Decorative Front Dimension Diagrams . . . . . . .

B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . .

C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . .

4 Termination Location and Vent Information

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . .

B. Vent Terminal Clearances . . . . . . . . . . . . . . . . . . . . . . . .

C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. Use of Flex Vent (SLP-FLEX Series 6-5/8 Inch) . . . . . . .

G. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . .

B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . .

C. Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . .

D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . .

6 Appliance Preparation

A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Installing the Optional Heat-Zone

Gas Kit

. . . . . . . . . . .

C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . .

7 Venting and Chimneys

A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .

B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .

D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . .

E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . .

F. Horizontal Termination Requirements . . . . . . . . . . . . . . .

8 Electrical Information

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . .

E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Finishing

A. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . .

C. Decorative Front Dimensions for Finishing . . . . . . . . . . .

11 Appliance Setup

A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . .

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . .

E. Ember and Lava Rock Placement . . . . . . . . . . . . . . . . . .

F. Install Majestic Decorative Front/AngledHood . . . . . . . . .

12 Reference Materials

A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . .

B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



= Contains updated information.



Summary of Contents for MERCURY MERC32IL

Page 1: ...ith other gases unless a certified kit is used DO NOT store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the ga...

Page 2: ...g the Appliance Chase 12 4 Termination Location and Vent Information A Vent Termination Minimum Clearances 13 B Vent Terminal Clearances 14 C Approved Pipe 15 D Use of Elbows 16 E Measuring Standards 17 F Use of Flex Vent SLP FLEX Series 6 5 8 Inch 17 G Vent Diagrams 18 5 Vent Clearances and Framing A Pipe Clearances to Combustibles 31 B Wall Penetration Framing Firestops 32 C Ceiling Firestop Flo...

Page 3: ...___________ Switch wires properly installed ___________________________ Gas Section 9 Pg 48 49 Proper appliance for fuel type ___________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure veri ed ___________________________ Veri ed proper air shutter setting for installation type ___________________________ Finishing Section 10 Pg 50 52 ...

Page 4: ...erials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with Nationa...

Page 5: ...gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage install...

Page 6: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified service technician service agency or your dealer Figure 2 1 Good Faith Wall Surface Temperatures Above Appliance B Good Faith Wall Surface TV Guidelines MEASUREMENTS FROM TOP EDGE OF THE OPENING 6 in 18 in 24 in 30 in 36 in 48 in TO CEILING 42 in 12 in 120 F 110 F 115 F...

Page 7: ...rs Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300ºF minimum continuous exposure rating One 1 4 in female connection for optional fan Hearth Home Technologies disclaims any...

Page 8: ...ure 3 1 Appliance Dimensions N O P T S R GAS LINE ACCESS K L M Q Ø HEAT ZONE ACCESS A B E C D U F V ELECTRICAL ACCESS G H I J Ø HEAT ZONE ACCESS MERC32 MERC32 Location Inches Millimeters Location Inches Millimeters A 36 914 L 16 5 16 414 B 31 1 8 791 M 1 2 13 C 27 3 16 691 N 25 3 4 654 D 18 1 16 459 O 12 7 8 327 E 34 5 16 872 P 15 7 8 403 F 31 787 Q 6 5 8 168 G 6 3 16 157 R 30 762 H 2 3 8 60 S 2 3...

Page 9: ...l 2401 980 Rev L 1 21 MERC32 DECORATIVE FRONT See Section 10 for facing and finishing detail Figure 3 3 Decorative Front Dimensions A B C D E F G SRV2401 021 in 29 20 7 8 30 15 16 2 5 8 1 1 2 27 1 8 28 5 8 mm 737 530 786 67 38 689 727 A B D G E F C ...

Page 10: ...should be located out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 3 4 Appliance Locations K C A L F I B G E D J J G A F C A H M N Models A B C D E Min F Min G H I J K L M N MERC32 in 42 37 59 1...

Page 11: ... material must not extend higher than one inch from the base of the appliance when the appliance is mounted at floor level MINIMUM FRAMING DIMENSIONS Models A B C D E F G H I J DVP Pipe SLP Pipe Rough Opening Height DVP Pipe SLP Pipe Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance Rough Opening Width Rough Openi...

Page 12: ...r heads with a sprinkler activation temperature classified as Extra High Sprinklers inside of chase Keep sprinkler head away from vent and chimney Heat Management applications Maintain 36 inches of clearance to openings from which heat is discharged such as heat zone registers etc Refer to Section 6 B for Heat Management options allowed for this appliance Chases should be constructed in the manner...

Page 13: ... or Fuel Oil Termination Cap B Gas Termination Cap A If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover A B 6 in minimum up to 20 in 152 mm 508 mm 18 in minimum 457 mm 20 in and over 0 in minimum In a staggered installation with both gas and wood or fuel oil terminations the wood or fuel oil terminati...

Page 14: ...or the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in 229 mm min 12 in 305 mm min I clearance to a mechanical powered air supply inlet All mechanical air intakes within 10 feet of a horizontal termination cap must be a minimum of 3 feet below termination 3 ft 914 mm 6 ft 1 8 m J On public property clearance above paved sidewalk or a paved driveway 7 ft 2 ...

Page 15: ...oved for use with Hearth Home Technologies SLP FLEX 6 5 8 in and SLP FLEX7 7 inch venting systems DO NOT mix pipe fittings or joining methods from differ ent manufacturers SLP FLEX and SLP FLEX7 venting cannot be interchanged SLP FLEX 6 5 8 Inch venting may be used in any venting configuration shown in the venting tables provid ed that the horizontal vent length is reduce by 25 SLP FLEX7 7 Inch Ca...

Page 16: ...E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 25 1 2 648 DVP48 48 1219 34 864 DVP6A 3 to 6 76 to 152 2 1 8 4 1 4 54 108 DVP12A 3 to 12 76 to 305 2 1 8 8 1 2 54 216 Vent Type X Inches Millimeters DVP 16 1 4 413 SLP 11 1 4 286 Figure 4 6 Vertical...

Page 17: ...ed to be supports Figure 4 9 Flex Vent Pipe Generic Fireplace Shown 3 in CLEARANCE TERMINATION CAP FLEX VENT 1 in CLEARANCE E Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe See Section 12 A Figure 12 1 for DVP Figure 12 6 for SLP for information on effective ...

Page 18: ...24 and 4 25 Top Vented Amaximum of four 90º elbows or eight 45º elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 4 17 and 4 18 Elbows may be placed back to back anywhere in the system Any 90º elbow may be replaced with two back to back 45º elbows When penetrating a combustible wall a wall shield firestop must be installed When penetrating a combusti...

Page 19: ...See Warning Figure 4 11 1 Top Vent Horizontal Termination One Elbow Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow Elbow heat shield required when V1 is less than 1 1 2 ft Clearances to combustibles MUST be maintained See Section 5 A WARNING Note Use SLP Series components only Note When usi...

Page 20: ...t 1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m See Warning Below Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARNING Top Vent Horizontal Termination continued Note Use SLP Series components only INSTALLED HORIZONTALLY H1 H2 V1 Note When using SLP FLEX 6 5 8 in ventin...

Page 21: ... V1 V1 Minimum H1 Maximum H1 H2 Maximum V2 V1 V2 Minimum 90 Elbow Only 1 1 2 ft 457 mm 2 ft 610 mm 1 2 ft 152 mm 1 1 2 ft 457 mm 4 ft 1 2 m 1 1 2 ft 457 mm 3 ft 914 mm 6 ft 1 8 m 2 1 2 ft 762 mm 5 ft 1 5 m 10 ft 3 0 m 3 1 2 ft 1 1 m 7 ft 2 1 m 14 ft 4 3 m 4 1 2 ft 1 4 m 14 ft 4 3 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m No specific restrictions on this value EXCEPT V1 V2 H CANNOT exceed 40 ft 12 2 m V1...

Page 22: ...nce manual bag Note Be sure to rein stall the exhaust baffle after exhaust restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions 1 Install the exhaust restrictor over the center of the ex haust outlet in the firebox See Figure 4 15 2 Center the exhaust restrictor in the open end of the exhaust outlet and secure through the slots on the ex haust restrictor wi...

Page 23: ...5 ft 4 6 m No specific restrictions on this value EXCEPT V1 V2 H CANNOT exceed 40 ft 12 2 m V1 V2 H1 H2 MAX 40 ft 12 2 m V1 V2 H1 MAX 40 ft 12 2 m V1 Minimum H1 H2 Maximum V2 V1 V2 Minimum 90 Elbow Only 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 305 mm 1 1 2 ft 457 mm 2 ft 610 mm 2 1 2 ft 762 mm 4 ft 1 2 m 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m No specific restrictions on...

Page 24: ...continued Four 90º Elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 1 1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 1 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note Use SLP Series components only V1 H1 V2 V3 H2 Note When using SLP FLEX 6 5 8 in venting there MUST be a 25 reduction in total H when using flex vent ...

Page 25: ...allation Manual 2401 980 Rev L 1 21 Rear Vent Horizontal Termination Figure 4 19 Figure 4 20 No Elbow One 45º Elbow H1 H1 24 in Max 610 mm H1 9 in 229 mm Maximum Note Use DVP Series components only Note Use DVP Series components only H1 ...

Page 26: ...m 5 ft 1 5 m 7 ft 2 1 m 14 ft 4 3 m H1 MAX 7 ft 2 1 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 2 ft 610 mm 5 1 2 ft 1 7 m 5 1 2 ft 1 7 m 2 ft 610 mm 4 ft 1 2 m 9 1 2 ft 2 9 m 7 1 2 ft 2 3 m 3 ft 914 mm 6 ft 1 8 m 13 1 2 ft 4 1 m H1 MAX 7 1 2 ft 2 3 m H1 H2 H3 MAX 1...

Page 27: ... m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m H1 H2 MAX V1 MIN Back to back elbows 1 2 ft 152 mm 2 1 2 ft 762 mm 1 ft 305 mm 4 1 2 ft 1 4 m 2 ft 610 mm 6 1 2 ft 2 0 m 3 ft 914 mm H MAX 6 1 2 ft 2 m V H H1 MAX 40 ft 12 2 m Note Use DVP Series components only Note Use DVP Series components only H1 V1 INSTALLED HORIZONTALLY H1 H2 V2 ...

Page 28: ... H2 MAX V2 V1 V2 Minimum Back to back elbows 1 1 2 ft 457 mm 1 ft 305 mm 2 1 2 ft 762 mm 1 ft 305 mm 3 1 2 ft 1 1 m 3 ft 914 mm 6 1 2 ft 2 0 m 2 ft 610 mm 5 1 2 ft 1 7 m 5 ft 1 5 m 10 1 2 ft 3 2 m 3 ft 914 mm 7 1 2 ft 2 3 m 7 ft 2 1 m 14 1 2 ft 4 4 m H1 MAX 7 1 2 ft 2 3 m H1 H2 MAX 14 1 2 ft 4 4 m V1 V2 H1 H2 MAX 40 ft 12 2 m No specific restrictions on this value EXCEPT V1 V2 H CANNOT exceed 40 f...

Page 29: ...RNING Risk of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to installing the gas appliance Have the chimney and adjacent structure inspected and cleaned by qualified professionals Hearth Home Technologies recommends that NFI or CSIA certified professionals or technicians und...

Page 30: ...sting chimney Attach one section of flexible vent pipe to the exhaust TOP VENT REAR VENT WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance Could impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for thi...

Page 31: ...eld designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in a DVP HSM B will be required SLP heat shield designed to be used on a wall 4 3 8 in to 7 5 8 in 111 mm to 194 mm thick If wall thickness is less than 4 3 8 the existing heat shields must be field tri...

Page 32: ...ternal walls A wall shield firestop must be pur chased and installed The opening must be framed on all four sides using the same size framing materials as those used in the wall construction SLP pipe A wall shield firestop must be placed on each side of an interior wall A minimum 1 1 2 in 38 mm overlap of attached heat shields must be main tained DVP pipe A wall shield firestop is required on one ...

Page 33: ... around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED BELOW CEILING CEILING FIRESTOP INSTALLED ABOVE CEILING ATTIC ABOVE A PIPE DVP SLP A 10 in 254 mm 9 in 229 mm A D Install Attic Insulati...

Page 34: ...e minimum initial vertical requirements The following provisions must be followed 1 The elbow heat shield is not required if combustible materials or combustible chases are installed a mini mum of 6 inches above the top of the elbow See Fig ure 6 2 2 If the combustible materials are to be installed between 3 inches and 6 inches above the top of the elbow the elbow heat shield is required See Figur...

Page 35: ...onent in the vent system 90 elbows may be installed and rotated to any point around the preceding component s vertical axis If an elbow does not end up in a locked position with the preceding component attach with a minimum of two 2 sheet metal screws CORRECT INCORRECT COMBUSTIBLE SURFACE DIRECTION UP HEAT SHIELD 90º ELBOW Figure 6 3 Figure 6 6 Rotate the top heat shield to the vertical position a...

Page 36: ...ent pipe make sure to use the fiberglass gasket to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to secure the gasket to the outer wrap Note Once the seal cap has been removed it cannot be reattached 2 SCREWS Figure 6 9 Remove the insulation basket and white insu lation from the center vent pipe Figure 6 8 Remove the seal cap ...

Page 37: ...replace Shown Cut the metal retaining band and fold the sides out Figure 6 14 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 15 Generic Fireplace Shown Discard the seal cap remove and discard the insulation basket Note Once the seal cap has been removed it CANNOT be reattached Figure 6 16 Generic Fireplace Shown Attach the first vent...

Page 38: ...ppliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance Figure 6 18 Proper Positioning Leveling And Securing Of An Appliance NAILING TABS BOTH SIDES Figure 6 17 Heat Zone Cove...

Page 39: ...w from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent could leak Figure 7 4 Seams Note Make sure that the seams are not aligned to pre...

Page 40: ...nnecting joint after joining sections On horizontal pipe runs it is recom mended that the tape seam is positioned on the bottom side of the vent pipe Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 7 5 Adding Venting Components WARNING Risk of Fire or Explosion DO NOT break silicone seals o...

Page 41: ...ed every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal runs must be supported every 5 feet 1 52 m Vent supports or plumbers strap spaced 120º apart may be used to support vent sections See Figures 7 8 and 7 9 Wall shield firestops may be used to provide...

Page 42: ...Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface See Figure 7 13 Caulk the overlap seam of any exposed pipe sections that are located above the roof line CAULK Figure 7 13 Figure 7 13 Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety g...

Page 43: ...There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 in 102 mm DVP or 4 3 8 in 111 mm SLP the heat shields on th...

Page 44: ...for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 4 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures whic...

Page 45: ...NOT wire 110 120 VAC to the valve or to the appliance wall switch Incorrect wiring will damage controls NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 Wire the appliance junction box to unswitched 110 120 VAC This is required...

Page 46: ...REEN VALVE GROUND TO FIREPLACE CHASSIS WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR HOT NEUTRAL I S JUNCTION BOX 110 120 VAC Figure 8 3 Intellifire Ignition Wiring Diagram with Remote TRANSFORMER 3 VAC PLUG IN PLUG IN BLACK RED BATTERY PACK REMOTE WIRES TO BROWN ORANGE GREEN VALVE GROUND TO FIREPLACE CHASSIS HOT NEUTRAL WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR...

Page 47: ...itch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 in insulated female connector to the red switch leg wire route it through the knockout in the face of the junction box and connect to the top fan switch connector 1 4 in male as shown Red Switch Sw...

Page 48: ...lines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at ...

Page 49: ...for elevations up to 4500 feet 1370 m above sea level Please consult provincial and or local authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size E Air Shutter Setting Air shutter settings should be adjusted by a qualified in staller at the time of installation The air shutter is set at the factory...

Page 50: ...tel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing closer than the minimums list ed must be constructed entirely of non combustible materi als i e steel studs concrete board etc Figure 10 2 Clearances To Combustibles Mantels Or Other Combustibles Note All measurements in inches 5 6 7 8 9 10 3 4 5 12 11 10 9 8 7 6 TOP OF HOOD OR FIREPLACE OPENING ...

Page 51: ... Projections Acceptable on both sides of opening Non Combustible Mantel Legs or Wall Projections Combustible Mantel Legs or Wall Projections UNLIMITED TOP VIEW FIREPLACE OPENING See Dimension B on Appliance Dimension Diagram Figure 3 1 3 IN MIN 6 IN MAX Figure 10 3 Combustible Mantel Leg or Wall Projection Acceptable on both sides of opening 3 FT MAXIMUM TOP VIEW 2 7 8 IN MINIMUM 1 2 IN MINIMUM FI...

Page 52: ... Above Appliance 3 1 2 IN MIN C Decorative Front Dimensions for Finish ing Stop finishing material flush with fireplace surround opening Figure 10 8 Inside Fit FINISHING MATERIAL 6 IN MAXIMUM THICKNESS DECORATIVE FRONT FINISHING MATERIAL 6 IN MAXIMUM THICKNESS 12 IN MINIMUM WITH ELBOW HEAT SHIELD INSTALLED 15 INCH MINIMUM WITHOUT ELBOW HEAT SHIELD INSTALLED SLP90 ELBOW ...

Page 53: ...ed WARNING Risk of Fire Close the ball valve before in stalling the splatter guard to prevent accidental lighting Remove the splatter guard before lighting the appliance A Fixed Glass Assembly Removing Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks chips or scratches DO NOT strike...

Page 54: ...igure 3 shows the points used for correct log placement Bend the tab on the basepan upward to a 90 degree angle as shown The two shoulder screws will be used in placement of Log 1 and Log 3 Log 1 SRV2401 701 Locate the hole on the bottom right side of Log 1 and the shoulder screw marked 1 in Figure 3 Place the hole onto the shoulder screw as shown in Figure 4 Push the left side of Log 1 back until...

Page 55: ...og 4 SRV2218 706 Place the log into the flat spots on Log 1 and Log 3 See Figure 9 and note that the barked side is on the right Position the back end so that it touches the back of the appliance Log 5 SRV2397 705 Locate the center flat area on Log 1 Place Log 5 onto the center flat area with the bark facing the back of the appliance Rest the front of Log 5 onto the center flat area of Log 2 The b...

Page 56: ...ace the dime size ember pieces near the port holes in the burner top see Figure 11 2 Failure to follow this pro cedure will likely cause lighting and sooting problems Save the remaining ember materials for use during appli ance servicing The embers provided should be enough for 3 to 5 applications Figure 11 2 Placement of Embers NO EMBERS IN SHADED AREA WARNING RISK OF EXPLOSION Place lava rock ac...

Page 57: ...he fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one 1 Remove decorative front by lifting up and away from appliance 2 Remove four shoulder bolts from manual bag assembly and install as shown in figure 11 5 3 Hang decorative front onto shoulder bolts 4 Install hood on appliance by inserting int...

Page 58: ...mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Height Length 4 7 8 in 124 mm 13 mm Finished Height 19 3 4 in 502 mm UNIV AS2 Attic Insulation Shield Tab 1 in 25 4 mm 20 3 4 in 527 mm Pipe Effective Length Inch...

Page 59: ... in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield A Vent Components Diagrams continued Figure 12 2 DVP Vent Components Term Cap Minimum Effective Length Maximum Effectiv...

Page 60: ...F12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield A Vent Components Diagrams continued Figure 12 3 DVP Vent Components ...

Page 61: ...n 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap DVP TB1 Basement Vent Cap 12 in 305 mm 1 1 2 in 38 mm 7 3 8 in 187 mm 14 in 356 mm 17 3 4 in 451 mm 6 in 152 mm A Vent Components Diagram...

Page 62: ...section is required before installing first elbow WARNING When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbow Figure 12 5 DVP Vent Components DVP TB1 HORIZONTAL TERMINATION CAP SLP90 SL 2DVP DVP TB1 DVP TB1 ASSEMBLY 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm SLP HRC SS Horizontal Termination Cap DECORATIVE ...

Page 63: ...FLEX 3 36 914 SLP FLEX 5 60 1524 SLP FLEX 10 120 3048 8 3 4 in 222 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 6 in 152 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8 11 16 in ...

Page 64: ...mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235 mm 8 in 203 mm 12 in 305 mm Max Effective Length 14 7 16 in 367 mm 14 7 16 in 3...

Page 65: ...ation Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLP TVHW Vertical Termination Cap DVP FBHT Horizontal Termination Cap 17 7 8 IN 454 mm 7 3 8 IN 187 mm 14 IN 356 mm 12 IN 305 mm SLP TB1 Basement Vent Cap SLK SNKD Snorkel Termination Cap 13 1 2 in 343 mm 28 1 2 in 724 mm 10 11 16 in 271mm 4 3 4...

Page 66: ...ation Manual 2401 980 Rev L 1 21 LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 10 Coaxial to Colinear Vent Components A Vent Components Diagrams continued ...

Page 67: ...mote controls out of reach of children See your dealer if you have questions Printed in U S A Copyright 2021 RHEOSTAT SWITCH TEMPERATURE SENSOR Figure 12 11 Fan Wiring with Rheostat BLUE VARIABLE SPEED SWITCH TEMPERATURE SENSOR SWITCH JUNCTION BOX Figure 12 12 Detail of Fan Wiring with Rheostat Fan Kit optional If desired a fan kit may be added Contact your dealer to order the correct fan kit Maje...

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