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Vermont Castings, Majestic Products

26 

DVR33 

10002823/0

TROUBLE SHOOTING  THE GAS CONTROL SYSTEM

SIT NOVA 820 MILLIVOLT VALVE

Note:  Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.

WARNING:  BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.

          SYMPTOM                      POSSIBLE CAUSES                                    CORRECTIVE ACTION

1.   Spark ignitor will not light     A. Defective or misaligned                     Using a match, light pilot.  If pilot lights, turn off pilot and 

                                                           electrode at pilot.                                push the red button again.  If pilot will not light - check gap 

                                                                                                                at electrode and pilot-should be 1/8" to have a strong spark.

                                                      B.  Defective ignitor (Push Button)         Push Piezo Ignitor Button.  Check for spark at electrode and 

                                                                                                                pilot.  If no spark to pilot, and electrode wire is properly 

                                                                                                                       connected, replace ignitor.
2.   Pilot will not stay lit after       A.  Defective pilot generator                   1. Check pilot ame.  Must impinge on thermocouple/

      carefully following lighting        (thermocouple), remote wall                 thermopile.  Note: this pilot burner assembly utilizes both-

instructions.                                 switch.                                                   a thermocouple and a thermopile.  The thermocouple

                                                                                                                          operates the main valve operation (On and Off). Clean 

                                                                                                                   and or adjust pilot for maximum ame impingement on

                                                                                                                          thermopile and thermocouple.
                                                      B. Defective automatic valve                  Turn valve knob to "Pilot".  Maintain ow to pilot;  mil

                                                                                                                liv olt meter should read greater than 10 mV.  If the reading 

                                                                                                                is okay and the pilot does not stay on, replace the gas

                                                                                                                       valve.  Note:  An interrupter block (not supplied) must be 

                                                                                                                       used to conduct this test.
3.   Pilot burning, no gas to          A. Wall switch or wires defective            Check wall switch and wires for proper connections.

main burner                                                                                             Jumper wire across terminals at wall switch, if burner  

                                                                                                                comes on, replace defective wall switch. If okay, jumper 

                                                                                                                wires across wall switch wires at valve, if burner comes 

                                                                                                                on, wires are faulty or connections are bad.

                                                      B. Thermopile may not be                       1. Be sure wire connections from thermopile at gas valve

                                                           generating sufcient                              terminals are tight and thermopile is fully inserted into pilot

                                                           millivoltage.                                          bracket.
                                                                                                                       2. One of the wall switch wires may be grounded. Remove

                                                                                                                          wall switch wires from valve terminals if pilot now stays 

                                                                                                                   lit, trace wall switch wiring for ground. May be grounded 

                                                                                                                   to replace or gas supply.

                                                                                                                       3. Check thermopile with millivolt meter. Take reading at

                                                                                                                          thermopile terminals of gas valve. Should read 250-300 

                                                                                                                   millivolts (minimum 150) while holding valve knob de-

                                                                                                                   pressed in pilot position and wall switch "Off".  Replace 

                                                                                                                   faulty thermopile if reading is below specied minimum

                                                      C. Plugged burner orice.                           Check burner orices for debris and remove.
                                                      D. Defective automatic valve                  Turn valve knob to "On", place wall switch to "On" millivolt 

                                                           operator.                                             meter should read greater than 100 mV.  If the reading is

                                                                                                                       okay and the burner does not come on, replace the gas 

                                                                                                                       valve.
4.   Frequent pilot outage             A. Pilot ame may be too low                Clean and/or adjust pilot ame for maximum ame 

      problem.                                      or blowing (high) causing the            impingement on thermopile and thermocouple.

                                                           pilot safety to drop out.

                                                      B. Possible blockage of the vent             Check the vent terminal for blockage (recycling the ue gases)

                                                           terminal.

Summary of Contents for DVR33

Page 1: ...yourgas supplier from your neighbours phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the re department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED...

Page 2: ...nstallation 6 Remote switch installation 7 EB 1 electrical box connection 7 Converting the appliance from LP to Natural Gas 8 General Venting Information Terminal Location 10 Venting Installation Inst...

Page 3: ...eplace should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung on or around the replace 9 Under no circumstances should any solid fuels wood coal paper o...

Page 4: ...L L M N O P Q Appliance Dimensions DVR33 A 838 mm 33 B 733 mm 28 7 8 C 416 mm 16 3 8 D 787 mm 31 E 560 mm 22 1 16 F 292 mm 11 1 2 G 375 mm 14 3 4 H 622 mm 24 1 2 I 127 mm 5 J 191 mm 7 1 2 K 216 mm 8...

Page 5: ...ic purpose We recommend a non combustible hearth which projects out 12 305 mm or more from the front of the replace Cold climate Installation Recommendation When installing this unit against a non ins...

Page 6: ...ce as well as the bottom Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection It is most convenient to bring the gas line in f...

Page 7: ...the house electrical supply follow the steps below 1 Unscrew the retaining screw from the EB 1 base plate Fig 8 and remove the EB 1 assembly from the appliance 2 Remove the front cover of the EB 1 box...

Page 8: ...ori ce supplied in the kit Re t the pilot hood assembly Do not over tighten the pilot hood The hood must return to its original alignment Take care not to damage the thermocouple thermopile or ignite...

Page 9: ...10002823 0 DVR33 9 Vermont Castings Majestic Products Fig 10...

Page 10: ...nlet to building or the combustion air inlet to any other replace 12 inches 305mm minimum K clearance to a mechanical air supply inlet 72 inches 1828mm minimum L clearance above paved side walk or a p...

Page 11: ...combustible 2 50mm A Balcony with no side wall G Combustible Non Combustible 12 305mm G Balcony with perpendicular side wall H 24 610mm J 20 508mm H J B Recessed Location C Maximum depth of 48 1219mm...

Page 12: ...vent section used in the system To join the twist lock pipes together simply align the beads of the male end with the grooves of the female end then while bringing the pipes together twist the pipe u...

Page 13: ...all face plus 2 50 mm or the distance required if installing a second 90 elbow Fig 14 Step 4 Install the 4 100 mm vent to the appliance collar and secure with 3 sheetmetal screws Install the 7 175 mm...

Page 14: ...em maintain its balance between the combustion air intake and the ue gas exhaust certain limita tions as to vent con gurations apply and must be strictly adhered to The Sidewall Vent Graph showing the...

Page 15: ...gth in a system with a 7 5 vertical rise is 20 6 m and if a 90 elbow is required in the horizontal vent it must be reduced to 17 5 2 m In Fig 20 Dimension A plus B must not be greater than 17 5 2 m Th...

Page 16: ...attach a 90 transition elbow Ensure that the inner and outer elbow ends are concentric before attaching the vertical lengths of venting Place the replace into position Fig 24 Measure the vertical heig...

Page 17: ...ectly to the wall you may also use expanding plugs or an approved exterior construction adhesive You may also attach the termination with screws through the inner body into the 4 vent pipe however for...

Page 18: ...imum of 8 2 4 m of vent pipe can be used between elbows Fig 30 A 7DVCS bracket must be used to support offsets This application will require that you rst determine the roof pitch and use the appropria...

Page 19: ...into position and secure with screws or nails Fig 34 7 Install roof support Fig 32 and roof ashing making sure the upper ange of the ashing is under the shingles Fig 33 8 Install appropriate pipe sec...

Page 20: ...Vertical Installation Offsets 7TDR45 for Rear Vent Application 90 transition elbow kit 7TDVRT90 for Vertical Sidewall Applications or thru the roof Telescopic vent sections 7TDVP1218 12 to 18 adjustab...

Page 21: ...r Vertical Installation Offsets 7DV45 for Rear Vert Application 90 transition elbow kit 7DVRT90 for Vertical Sidewall Applications or thru the roof Telescopic vent sections 7DVP610 6 to 10 adjustable...

Page 22: ...htly dampened with lemon oil Do not use water or household cleaners on any brass components LOUVRE REMOVAL The top louvre panel is removed by lifting the panel vertically and pulling it away from the...

Page 23: ...ace The left end of this log rest on the outer edge of the burner housing the inner top fork rest across the cutout in the left rear log A23 and the inner front fork rest on the front edge of the burn...

Page 24: ...l gas go to the next step 7 Remove glass door before lighting pilot See Glass Frame Removal in manual 8 Visibly locate pilot by the main burner 9 Turn knob on gas control counter clockwise to PILOT ne...

Page 25: ...10002823 0 DVR33 25 Vermont Castings Majestic Products TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE...

Page 26: ...block not supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wire across termin...

Page 27: ...4b Pilot assembly PSE Prop 10001740 5 Pilot SIT top convertible 10002266 6 Pilot PSE with cable and electrode 10001824 Pilot ori ce SIT Nat 10002268 Pilot ori ce SIT Prop 10002269 Pilot ori ce PSE Na...

Page 28: ...ssembly with bracket FK12 option ZA1110 20 Window frame assembly 10001803 21 Window glass with casket 10000961 Gasket window replacement kit 57317 22 Clamp window frame 54174 23 Window trim polished b...

Page 29: ...2823 0 DVR33 29 Vermont Castings Majestic Products PARTS PICTORIAL L O H I PILOT ADJ P I L O T ON OFF 1a 1b 1c 1d 1e 2 3a b 4a b 5 6 7 8 9 10 10 11 12 13 14 15 16a b 17a b 18 19 20 21 22 23 24 25 26 2...

Page 30: ...y fan system increases the ef ciency of the circu lation of the heating air The FK12 Fan Assembly is a xed speed fan system and does not allow for variable speed control It does not use the speed cont...

Page 31: ...er housing 5 Loosely attach the top adjustable tabs to the studs located in the top of the rebox toward the front corners 6 Place the rear refractory panel in place Locate the lower edge of the panel...

Page 32: ...play and a programmable 24 hour clock IMT Wall mounted thermostat control DECORATIVE FRAME TRIMS A selection of decorative frame trim kits is available for mounting around the outside of the appliance...

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