Majestic DBDV36IN Installation Manual Download Page 44

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Majestic • DBDV36IN, DBDV36IL, DBDV42IN, DBDV42IL Installation Manual • 2397-980 Rev. B • 5/16

A. General Information

WARNING! Risk of Shock or Explosion! DO NOT

wire

110-120 VAC to the valve or to the appliance wall switch.
Incorrect wiring will damage controls.

NOTICE:

This appliance must be electrically wired

and grounded in accordance with local codes or, in the
absence of local codes, with

National Electric Code

ANSI/NFPA 70-latest edition

or the

Canadian Electric

Code CSA C22.1.

• Wire the appliance junction box to unswitched 110-

120 VAC. This is required for proper operation of the
appliance.

• A 110-120 VAC circuit for this product must be protected

with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.

• Low voltage and 110-120 VAC voltage cannot be shared

within the same wall box.

Accessories Requirements

• This appliance may be used with a wall switch, wall

mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home Technologies ap-

proved accessories should be done now to avoid re-
construction. Follow instructions that come with those
accessories.

• Hearth & Home Technologies recommends that Intel-

liFire

Plus wireless controls be used for their features

and functionality with the IntelliFire

Plus ignition sys-

tem.

Electrical Information

Figure 8.1 Junction Box Detail

NOTICE: DO NOT

wire

110-120 VAC to wall switch.

Junction Box Installation

If the box is being wired from the

INSIDE

of the appliance:

• Remove the screw attaching the junction box/receptacle

to the outer shell, rotate the junction box inward to dis-
engage it from the outer shell (see Figure 8.1).

• Pull the electrical wires from outside the appliance through

the opening into the valve compartment and secure wires
with a Romex connector. See Figure 8.1.

• Make all necessary wire connections to the junction box/

receptacle and reattach the junction box/receptacle to
the outer shell.

Electrical Service and Repair

WARNING! Risk of Shock!

Label all wires prior to dis-

connection when servicing controls. Wiring errors could
cause improper and dangerous operation. Verify proper
operation after servicing.

WARNING! Risk of Shock!

Replace damaged wire with

type 105º C rated wire. Wire must have high temperature
insulation.

14/2WG

Romex Connector
(Not Provided)

WHT

BLK

GRN wire
inside box

Copper
ground attached
to GRN screw with
GRN wire

Summary of Contents for DBDV36IN

Page 1: ...ent Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in se...

Page 2: ...Vent Information A Vent Termination Minimum Clearances 13 B Chimney Diagram 14 C Approved Pipe 15 D Use of Elbows 16 E Measuring Standards 17 F Vent Diagrams 17 5 Vent Clearances and Framing A Pipe Cl...

Page 3: ...ided to the appliance ___________________________ Switch wires properly installed ___________________________ Gas Section 9 Pg 47 48 Proper appliance for fuel type ___________________________ Was a co...

Page 4: ...n whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with...

Page 5: ...vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state o...

Page 6: ...Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdrive...

Page 7: ...s could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth Home Technologies disclaims any responsibility for and the warranty will be voided b...

Page 8: ...28 1 2 724 35 1 2 902 L 14 1 4 362 17 3 4 451 M 8 1 2 216 8 1 2 216 N 2 7 8 73 2 7 8 73 O 8 1 2 216 8 1 2 216 P 1 25 1 25 Q 40 7 8 1038 42 7 8 1089 R 21 9 16 548 23 5 8 600 S 32 813 39 991 DBDV36IN IL...

Page 9: ...L in 41 26 3 8 42 15 16 1 1 2 6 7 8 32 5 8 35 3 8 mm 1041 670 1091 38 175 829 899 A B C D E F G CRD36 DBDV36IN IL in 28 5 8 22 3 16 37 1 16 1 3 4 6 1 2 32 3 8 34 1 8 mm 727 564 941 44 165 822 867 CRD4...

Page 10: ...vary due to individual design preference Figure 3 3 Appliance Locations A B C D E F G H DBDV36IN DBDV36IL in 51 42 72 56 5 8 See Section 10 B Mantel Projections 22 17 3 4 8 mm 1295 1067 1829 1438 559...

Page 11: ...ONS Models A B C D E F G H I J Rough Opening Width Rough Opening Height Rough Opening Depth Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Ap...

Page 12: ...nally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped or an equivalent method may be used to achieve maximum air tightness To further prevent dr...

Page 13: ...ST DISCHARGE OPENING 4 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to ke...

Page 14: ...V V M H or i V G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 48 inches vinyl soffit and overhang...

Page 15: ...tion 12 A for vent component information and dimensions DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requi...

Page 16: ...E F F E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36...

Page 17: ...ting Surface Figure 4 7 Measure to Top of Last Section of Pipe General Rules SUBTRACT 3 ft from the total H measurement for each 90 elbow installed horizontally SUBTRACT 1 1 2 ft from the total H meas...

Page 18: ...cal section of SLP series vent pipe A DVP SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe After the 48 inch vertical section the venting table rules must be foll...

Page 19: ...n 152 mm 4 ft 1 2 m 1 ft 305 mm 6 ft 1 8 m 1 1 2 ft 457 mm 10 ft 3 0 m 2 ft 610 m 15 ft 4 6 m 2 1 2 ft 762 mm 20 ft 6 1 m 3 ft 914 mm 25 ft 7 6 m V1 H1 40 ft 12 2 m Maximum H1 25 ft 7 6 m Maximum DBDV...

Page 20: ...2 ft 610 mm 11 ft 3 35 m 2 1 2 ft 762 mm 19 ft 5 8 m 3 ft 914 mm 22 ft 6 7 m V1 H1 H2 40 ft 12 2 m Maximum H1 H2 22 ft 6 7 m Maximum V1 1 ft 305 mm Minimum DBDV42IN DBDV42IL V1 Minimum H1 H2 Maximum E...

Page 21: ...ree Elbows V1 Min H1 Max V2 Min H2 Max Elbow only 2 ft 610 mm 0 in 0 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4...

Page 22: ...L Installation Manual 2397 980 Rev B 5 16 Top Vent Vertical Termination No Elbow Figure 4 13 Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be...

Page 23: ...he vent at the setting selected in step 3 and secure in place by using two self tapping screws See Figure 4 14 4 Reinstall the exhaust shield Top Vent Vertical Termination continued Note If the DVP 2S...

Page 24: ...16 Top Vent Vertical Termination continued V1 H1 Maximum V2 V1 V2 Min Elbow only 2 ft 610 mm 6 in 152 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 3 ft 914 mm 16 ft 4 9 m 4 ft 1 2 m 20 ft 6 1 m V1 V2 H1 40 f...

Page 25: ...1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 4 ft 1 2 m 3 ft 914 mm 9 ft 2 7 m 9 ft 2 7 m 4 ft 1 2 m 18 ft 5 5 m 18 ft 5 5 m...

Page 26: ...26 Majestic DBDV36IN DBDV36IL DBDV42IN DBDV42IL Installation Manual 2397 980 Rev B 5 16 Figure 4 18 Rear Vent Horizontal Termination No Elbow H1 16 in 406 mm Maximum H1...

Page 27: ...12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximum H1 H2 V1 INSTALLED HORIZONTALLY H3 H1 H2 V1 H1 Maximum V1 Mini...

Page 28: ...1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum V1 Minimum H1 H2 Maximum Back to Bac...

Page 29: ...2 4 m 10 ft 3 1 m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Mi...

Page 30: ...ING Risk of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to installing the...

Page 31: ...ons included with DVP 2SL kit Attach the DV 46DVA GCL adapter to the appliance starting collar with 3 1 2 in self tapping screws See Figure 4 27 Rear Vent Remove the rear seal cap and insulation if eq...

Page 32: ...in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in a DVP HSM B will be required SLP heat shield designed to be used on a wall 4 3 8 in to 7 5 8 in 111 mm to...

Page 33: ...eld firestops must have a heat shield refer to Section 12 A attached to them See Section 7 F for information for regarding the instal lation of a horizontal termination cap Non Combustible Wall Penetr...

Page 34: ...lation around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 4 Installing Ceiling Firestop Figure 5 5 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS...

Page 35: ...6 1 Generic Fireplace Shown Cut the seal cap strap across the rectangles next to the disk For rear vent skip this step Figure 6 2 Generic Fireplace Shown Remove the white gasket material covering the...

Page 36: ...To attach the first section of vent pipe make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to se...

Page 37: ...e from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through t...

Page 38: ...ontinuous exposure rating including the slip section that connects directly to the horizontal ter mination cap Apply a bead of silicone sealant 300 F minimum con tinuous exposure rating inside the fem...

Page 39: ...ne sealant 300 F minimum con tinuous exposure rating to the outside of connecting joint after joining sections OR Apply aluminum foil tape 300 F minimum continuous exposure rating to the outside of co...

Page 40: ...efully to separate the pieces of pipe Figure 7 11 Align and Disassemble Vent Sections Figure 7 10 Rotate Seams for Disassembly C Secure the Vent Sections Vertical runs originating off the top of the a...

Page 41: ...T DISCHARGE OPENING Figure 7 14 insert Bolt into Brackets Figure 7 14 insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the...

Page 42: ...overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16...

Page 43: ...of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and HRC caps are...

Page 44: ...ruction Follow instructions that come with those accessories Hearth Home Technologies recommends that Intel liFireTM Plus wireless controls be used for their features and functionality with the Intell...

Page 45: ...he appliance junction box to supply power to the unit OR install 4 AA cell batteries not included into the battery pack before use NOTICE Batteries should only be used as a power source in the event o...

Page 46: ...t the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown...

Page 47: ...ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pre...

Page 48: ...ghten the wing nut NOTICE If sooting occurs provide more air by opening the air shutter MODEL GAS TYPE MIN VENT RUN MAX VENT RUN DBDV36IN NG 1 8 in Full Open DBDV36IL PROPANE 3 8 in Full Open DBDV42IN...

Page 49: ...es when applying combustible materials Seal joints between the finished wall and appliance top and sides using a 300 F minimum sealant Refer to Figure 10 1 WARNING Risk of Fire DO NOT apply combustibl...

Page 50: ...__ A Inches 2 7 16 3 7 16 4 7 16 5 7 16 6 7 16 7 7 16 Millimeters 62 87 113 138 164 189 B Inches 1 2 3 4 5 Millimeters 25 51 76 102 127 Note Measurement is taken from top of the opening NOT the top of...

Page 51: ...TRIP NOT USED See Figure 10 9 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL 1 IN MAX CRD36 CRD42 Overlap Fit 0 1 Inch Thick Finishing Method Non Combustible Finish Materials Remove Finis...

Page 52: ...Thick FINISHING STRIP NOT USED See Figure 10 9 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL 0 4 IN MAX TOP OF APPLIANCE OPENING Figure 10 7 Inside Fit Decorative Front Finish Material...

Page 53: ...tion referenced in Figure 5 3 Wall penetration and Rough Opening Height header height referenced in Figure 3 4 Note Finished floor thickness should also be considered when determining in stallation di...

Page 54: ...s logs and lava rock The grate tine on the right hand side should be parallel to the burner See Figure 11 2 If the grate is not parallel to the burner contact your dealer A Fixed Glass Assembly WARNIN...

Page 55: ...aterial annually Improperly placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over por...

Page 56: ...02 Log C SRV2397 703 CAUTION Logs are fragile handle with care Figure 4 LOGSDBDV36 Log Pin Locations LOG A LOG B LOG F NOTICE To simplify the installation process positively identify each individual l...

Page 57: ...e as shown in Figure 7 Slide the log toward the front of the appliance until the portion of the log closest to the rear of the firebox contacts the right grate tine Figure 7 Log C Installed C C C C NO...

Page 58: ...back of Log A See Figure 9 Figure 9 Log E Installed A A A A B B C C D D E E E E F F Figure 10 Log E Installed LOG F RESTS AGAINST LOG F RESTS AGAINST PIN AND CONTACTS GRATE PIN AND CONTACTS GRATE 6 LO...

Page 59: ...1 E1 D D E3 E3 E2 E2 A A B B C C F F E1 E1 D D E3 E3 E2 E2 Figure 3 LOGSDBDV42 Log Set Assembled LOG A LOG E3 LOG B LOG E2 LOG F LOG C NOTICE To simplify the installation process positively identify e...

Page 60: ...og between the right grate tine and Log Pin C as shown in Figure 7 Move notched end of log forward until it stops then rotate rear of log to rear until it contacts Log Pin C Figure 7 Log C Installed C...

Page 61: ...as shown in Figure 11 The base of the log should be positioned against the pin indicated in Figure 4 for Log E2 The top side should rest against Log A The base end of Log E2 should be approximately on...

Page 62: ...Rev B 5 16 Figure 11 4 Placement of Lava Rock and Embers G Place the Lava Rock See Figure 11 4 Lava rock should be evenly spread on firebox bottom It is not necessary to use the entire bag Save the re...

Page 63: ...11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45 Elbow DVP Pipe see chart Effective H...

Page 64: ...of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If...

Page 65: ...337 mm RF12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Ca...

Page 66: ...2 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 2...

Page 67: ...6 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9 3 16 IN 233 mm 4 1 2 IN 114 mm 16 11 16 IN 424 mm 13 5 8 IN 346 mm 12 1 2 IN 318 mm 12 1 2 IN 318 mm 20 3 4 IN 527 mm 13 5 8 IN 346 mm EFFECTIVE LENGTH 32...

Page 68: ...nd are ordered separately from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separately from the PVLP SLP Contact you...

Page 69: ...Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8...

Page 70: ...is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm...

Page 71: ...10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm SLP HRC SS HORIZONTAL TERMINATION CAP When using DVP TB1 termination cap on top...

Page 72: ...r Kit DV 46DVA GCL Coaxial Colinear Appliance Connector 768 380A Stainless Steel Flex Pipe DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 11 Coaxial to Colinear Vent Components SLP HHW2 Horizon...

Page 73: ...ren See your dealer if you have questions Optional Fan Follow the instructions supplied with the fan kit to operate your fan See your dealer if you have questions Optional Refractory An optional refra...

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