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83D0524

20/30/40ILDV Fireplace Insert

BLOWeR ReMOVAL and ASSeMBLy

BLOWeR PARtS LiSt:

FP1945
blower

White

(Hi Temp)

FP1946
blower wiring diagram

Blower

Snap

Disc

Variable

Speed

Control

Hi-Temp

Hi-Temp

OFF

ON

1

2

110/115 V AC

Blower Plug

Black

White

Green

Blower

Motor

 

Description 

qty. 

20iLDV 

30iLDV 

40iLDV

 

Blower 

53D2196 

56D2196 

56D2196

 

 

 

Parts not shown

 

Disc Bracket 

39D0098 

39D0098 

39D0098

 

Blower Snap Disc 

26D2870 

26D2870 

26D2870

 

Speed Control 

26D0746 

26D0746 

26D0746

 

Wire Assembly 34" 

83D0521 

83D0521 

83D0521

 

Wire Assembly 16" 

83D0522 

83D0522 

83D0522

 

Power Cord 

26D0619 

26D0619 

26D0619

Label all wires prior to disconnection when 

servicing controls. Wiring errors can cause 

improper and dangerous operation. Verify 

proper operation after servicing.

cA

uti

ON

Summary of Contents for 20ILDVNV

Page 1: ...to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactu...

Page 2: ...lace Requirements 9 Venting Installation 10 Installation Precautions 10 Venting Requirements 10 Altitude Considerations 11 Venting Configurations 12 Manifold Removal and Installation 13 Insert Install...

Page 3: ...d by a qualified service person with glass door properly seated and sealed combustion leakage can occur CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning are similar to the flu with h...

Page 4: ...have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI Z21...

Page 5: ...b Piezo Gas Shut Off Valve HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500...

Page 6: ...v 718 mm B 13C zn 335 mm 16C zn 411 mm 18Z 460 mm C 13M 352 mm 14B 372 mm 15C 391 mm D 24 610 mm 28Z 714 mm 31C zn 792 mm E 17M 454 mm 20C v 527 mm 23C 594 mm F 6Z v 159 mm 6Z v 159 mm 6Z v 159 mm G 1...

Page 7: ...RTANT Your direct vent insert was designed to be installed in an existing wood burning fireplace The location and clearances are subject to local building codes general installation INFORMATION CLEARA...

Page 8: ...l clearances NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual...

Page 9: ...and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your insert to give off some odor the fir...

Page 10: ...do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life WAR...

Page 11: ...size orifice for use at high altitude contact your dealer High Temp Silicone FP1923 exhaust pipe 9 08 3 and 3 UL 1777 Gas Liner Apply high temperature silicone to lines on both ends and secure with tw...

Page 12: ...Recommended block off plate noncombustible metal Prevents odors from chimney entering room UL 127 Solid Fuel Z C Fire box Figure 8 Inlet and Exhaust Reline NOTE You may use either reline configuration...

Page 13: ...fle Assembly Baffle Plate For 20ILDV FP2156 Closed Baffle Plate Must use on 20ILDV for All Ver tical Applications 20ILDV Baffle Plate NOTE Make sure the correct baffle plate is used FP2640 ILDV40 baff...

Page 14: ...e You must reduce incoming gas pressure to between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regula tor damage could occur Install external regulator with the...

Page 15: ...pplied with Appliance Tee Joint Pipe Nipple Cap Figure 12 Gas Connection A manual shut off valve is factory installed upstream of the appliance Union tee and plugged 1 8 NPT pressure tapping point sho...

Page 16: ...mly to reseal Do not over torque Check test points for gas leaks with a soap and water solution or an electronic gas leak detector FP1932 valve regulator with knobs Pressure Test IN Pressure Test OUT...

Page 17: ...ter wire Always check with local code PILOT HI LO ON OFF FP1933 wall switch wiring Figure 14 Wiring Diagram for Wall Switch Sparker Thermocouple Piezo Igniter Thermopile Pilot Assembly Switch Millivol...

Page 18: ...ctangular slots located at rear of burner LG536 ILDV Ember Material LG536 Figure 16b Place Ember Material FP1968 ember material area 9 08 Ember Material Area FP1968 Figure 16a Ember Material Area Do n...

Page 19: ...e Log 1 LG539 ILDV log 2 9 08 Log 2 Figure 19 Place Log 2 LG539 LG537 ILDV log 6 9 08 Log 6 LG537 Figure 17 Place Log 6 3 Align the two pin holes on Log 6 onto the burner Figure 17 4 Place log 1 by al...

Page 20: ...re 21 Place Log 4 LG541 LG542 Log 5 LG542 Figure 22 Place Log 5 6 Position log 3 so that the bottom right end is resting on the pad on log 2 and the left end is resting on the flat spot on log 1 Figur...

Page 21: ...d surround holes with insert and attach with screws provided 3 Re attach glass door assembly 4 Attach filigree to face by gently pushing into place FP1934 insert surrounds Figure 24 Beveled Surround F...

Page 22: ...orce or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance a...

Page 23: ...pply line connection to the gas valve Burner connections Field made joints gas shutoff valve Pilot Factory made joints Each joint or connection All joints on valve and control body Lighting pilot for...

Page 24: ...n the knob counterclockwise to the ON position Figure 28 It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot position to keep burner off while...

Page 25: ...on at sea level The burner on Natural Gas models may be adjusted for high altitude as follows To increase air mixture open the shutter more This will reduce soot formation Figure 26 To decrease air mi...

Page 26: ...ng the door up and off the unit Figure 29 3 Set glass frame aside 4 Re install in reverse order FP1942 install glass frame 9 08 Latches FP1942 Figure 29 Glass Frame Removal Always use gloves when hand...

Page 27: ...nd bricks To remove the brick unfasten the brackets located on the right and left 6 Unfasten the brick support plate fastened to the burner 7 Unfasten the rectangular plate located at the rear of the...

Page 28: ...20ILDV 30ILDV 40ILDV Blower 1 53D2196 56D2196 56D2196 Parts not shown Disc Bracket 1 39D0098 39D0098 39D0098 Blower Snap Disc 1 26D2870 26D2870 26D2870 Speed Control 1 26D0746 26D0746 26D0746 Wire Ass...

Page 29: ...ial paint curing of the appliance can also leave a slight film on the glass This is a temporary problem You should clean the glass after the first two weeks of use After that you should clean the glas...

Page 30: ...ain burner and pilot 5 Carefully replace log set and embers in their correct positions Refer to Pages 18 through 21 6 Replace door 7 Relight pilot Refer to Page 23 8 Turn on main burners Allow logs to...

Page 31: ...sive sooting is found heater must be adjusted Contact dealer where you bought heater FP1943 pilot flame Thermocouple Thermopile FP1943 Figure 34 Before taking unit apart check pilot flame Flame should...

Page 32: ...connections are good but there is no spark 2 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of ther mocouple to rear of valve 2 Bleed line Cont...

Page 33: ...33 83D0524 20 30 40ILDV Fireplace Insert REPLACEMENT PARTS 12 13 24 6 1 2 3 4 5 7 10 11 14 15 17 18 19 20 22 16 23 21 23 25 26 27 28 0511 ILDV parts 9 08 8 9...

Page 34: ...0018 37D0019 37D0018 37D0019 37D0018 37D0019 15 Rocker Switch 1 32D0232 32D0232 32D0232 32D0232 32D0232 32D0232 16 Shutoff Valve 1 83D0503 83D0503 83D0503 83D0503 83D0503 83D0503 17 Venturi 1 45D0059...

Page 35: ...Iron Age LF20IA LF30IA LF40IA 3 Floral Filigree Black Texture FF20BT FF30BT FF40BT 3 Floral Filigree Iron Age FF20IA FF30IA FF40IA Beveled Surround Black Texture IL20BSBT IL30BSBT IL40BSBT Colonial S...

Page 36: ...36 83D0524 20 30 40ILDV Fireplace Insert...

Page 37: ...37 83D0524 20 30 40ILDV Fireplace Insert...

Page 38: ...y with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please re...

Page 39: ...Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner...

Page 40: ...ency Ratings Model EnerGuide Ratings Steady State D O E Fireplace Efficiency Fan OFF Fan ON AFUE 20ILDVNV 67 5 73 5 74 5 66 4 20ILDVPV 73 9 79 8 80 8 74 6 30ILDVNV 71 9 76 5 77 5 65 9 30ILDVPV 83 7 88...

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