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  12  

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   VCX-32HD   |   Operation 

6.7

 

Decontamination 

1.

 

Remove coolant filter cartridge from filter bowl.    

2.

 

Reinstall bowl.    

3.

 

Connect pickup tube/standpipe 

(P/N: 370 80283 00)

 

to the drain/fill hose.    

4.

 

Place  pickup/standpipe  in  an  approved  waste 
container.    

5.

 

Connect air supply.     

6.

 

Flip 

FILL SWITCH

 to 

ON

.    

7.

 

Open the 

FLOW CONTROL VALVE

.    

8.

 

The  contaminated  coolant  will  flow  into  the  waste 
container.    

9.

 

When  the  flow  stops,  the  VCX-32HD  tank  will  be 
empty.    

10.

 

Flip 

FILL SWITCH 

to 

OFF

.  Close 

FLOW  CONTROL 

VALVE

.    

11.

 

Add  the  appropriate  amount  of  water  along  with 
coolant  flush  to  a  bucket/container  and  mix  the 
solution.  If  coolant  flush  is  not  available,  use  3-4 
ounces of a low foaming liquid detergent.    

12.

 

Place pickup/standpipe in the bucket of solution.    

13.

 

Flip the 

DRAIN SWITCH 

to 

ON

.    

14.

 

Open  both 

FLOW  CONTROL 

and  the 

DRAIN 

CONTROL VALVE

.    

15.

 

VCX-32HD  will  pull  the  solution  throughout  all  the 
lines and valves decontaminating as it flows.    

16.

 

Once  all  the  fluid  has  been  introduced  into  the 
machine allow the machine to run for 1 minute. This 
will  clean  the  tank  as  air  will  be  introduced  into  the 
tank from the bottom.    

17.

 

Close  both 

FLOW  CONTROL 

and  the 

DRAIN 

CONTROL VALVE

.    

18.

 

Place  the  pickup/standpipe  in  an  approved  waste 
container.    

19.

 

Flip  the 

FILL  SWITCH 

to 

ON

.  Open 

FLOW 

CONTROL  VALVE

.  When  the  flow  stops,  flip 

FILL 

SWTICH 

to 

OFF

. Close 

FLOW CONTROL VALVE

.    

20.

 

Add  the  appropriate  of  clean  water  to  a  bucket  and 
place the pickup/stand pipe into the bucket.    

21.

 

Flip  the 

DRAIN

  switch  to 

ON

.  Open  both 

FLOW 

CONTROL 

and the 

DRAIN CONTROL VALVE

.    

22.

 

Once the appropriate of water have been introduced 
into  the  machine  allow  the  machine  to  run  for  1 
minute.  This  will  rinse  the  tank.  Flip  the 

DRAIN 

SWITCH

 to 

OFF

    

23.

 

Close the 

DRAIN CONTROL VALVE

.    

24.

 

Place  the  pickup/standpipe  in  an  approved  waste 
container.    

25.

 

Flip  the 

DRAIN  SWITCH

  to 

ON

.  Open  the 

FLOW 

CONTROL VALVE

. This will rinse the fill circuit.    

26.

 

When the flow stops flip the fill switch to 

OFF

. Close 

the 

FLOW CONTROL VALVE

.    

27.

 

Check for foam and contamination in container.    

28.

 

Repeat  rinse  cycle  until  there  is  no  foam  or 
contamination  in  rinse  container.  Repeat  solution 
flush if needed.    

29.

 

Replace coolant filter cartridge; 

P/N: 026 80725 00

 

 

 

Summary of Contents for VCX-32HD

Page 1: ...MAHLE VCX 32HD EN Operation Manual Coolant Exchange System...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...1 Component identification 8 5 2 Features 8 6 Operation 9 6 1 Coolant system drain 9 6 2 Coolant system fill 9 6 3 Coolant system pressure test 10 6 4 Drain kit installation with vacuum test 10 Remove...

Page 4: ...rally available in all areas within 150 miles of major metropolitan areas of the US A reasonable period of time will depend on the location of the customer and the time of the year MSS maintains a lar...

Page 5: ...ility for service e Portions of products which are subject to warranties if any given by their manufacturers MSS does not adopt these warranties 6 EXCLUSIONS Continued f Parts accessories or other ite...

Page 6: ...ainers Ethylene glycol causes birth defects in laboratory animals solution may taste pleasant to animals but is poisonous to them Contact with antifreeze coolant may cause injury Hot antifreeze coolan...

Page 7: ...Severity of danger if instructions not observed DANGER Immediate impending danger Death or severe injury WARNING Possible impending danger Death or severe injury CAUTION Possible dangerous situation...

Page 8: ...ypass valve 3 Air inlet filter 4 Air inlet connection 5 Drain control valve 6 Flow control valve 7 Drain pump switch 8 Pressure vacuum gauge 9 Fill pump switch 10 Pressure vacuum control valve 11 Fill...

Page 9: ...time for 10 gallons is about 7 minutes when using both connection and a clean filter 8 Close the FLOW CONTROL VALVE the PRESSURE VACUUM CONTROL VALVE and the DRAIN CONTROL VALVE 6 2 Coolant system fi...

Page 10: ...supplied with the machine to the DRAIN FILL HOSE COUPLER Insert the tube into the fill port finding the lowest point 2 Flip the DRAIN SWITCH to ON 3 Open the FLOW CONTROL VALVE and the DRAIN CONTROL V...

Page 11: ...lant system flush chemical to the engine coolant system 7 Follow the standard flushing process 8 After flushing use the same instructions to drain the coolant system 9 Repeat as necessary 6 6 Adding c...

Page 12: ...the machine to run for 1 minute This will clean the tank as air will be introduced into the tank from the bottom 17 Close both FLOW CONTROL and the DRAIN CONTROL VALVE 18 Place the pickup standpipe in...

Page 13: ...er for Volvo radiator drain P N 370 80320 00 P N 370 80284 00 Radiator bottom coupler Coolant filter cartridge P N 023 80480 00 P N 026 80725 00 Pick up tube stand pipe Drain control valve P N 370 802...

Page 14: ...sys adapt 42mm OD P N 370 80292 00 P N 370 80293 00 Threaded adapter M52 x 2 5 System test adapter 32mm ID 16mm deep P N 370 80294 00 P N 370 80295 00 System test adapter M57 x 3 Cooling sys adapt M52...

Page 15: ...70 80305 00 Threaded cap adapter 62 5mm Threaded cooling sys adapter M64 x 3 P N 370 80306 00 P N 370 80307 00 Truck adapter kit Rubber plug 7 8 thick P N 370 80308 00 P N 370 80309 00 Rubber gasket f...

Page 16: ...en 16 TSL 50 VCX 32HD MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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